Analysis of Fluid Flow and Heat Transfer in Corrugated Perforated Plate Fin Heat Sinks

Author(s):  
Shripad A Upalkar ◽  
Saksham Gakhar ◽  
Shankar Krishnan

Abstract This paper reports a mathematical model for predicting the fluid and heat flow characteristics of a Z-shaped corrugated perforated plate heat sink. Experiments were carried out to validate overall pressure drop as well as heat transfer predictions. A two-pronged approach was undertaken to design a corrugated perforated fin geometry: (a) macroscopic packaging, where the flow is distributed into conduits before being fed into perforated plates, and (b) microscopic design, where the pores are sized to maximize heat dissipation. A methodology typically used for predicting flow maldistribution is extended for packaging porous perforated plates in the macroscopic approach. An illustrative study is carried that estimates the optimum number of porous perforated plate fins that can be packaged within a given volume under fixed pressure drop constraint. In the microscopic approach, an order of magnitude analysis was carried out to decide the optimum diameter to maximize the heat transfer rate and expression for optimum diameter, and maximum achievable heat flux is proposed. Numerical simulations were carried out by considering full perforated plate porous fin geometry and single-channel geometry, and good agreement in their results was found. Finally, this study elaborates on the importance of achieving uniform flow distribution across the porous perforated plate fins.

1998 ◽  
Vol 120 (4) ◽  
pp. 991-998 ◽  
Author(s):  
L. B. Wang ◽  
G. D. Jiang ◽  
W. Q. Tao ◽  
H. Ozoe

The periodically fully developed laminar heat transfer and pressure drop of arrays with nonuniform plate length aligned at an angle (25 deg) to air direction have been investigated by numerical analysis in the Reynolds number range of 50–1700. The body-fitted coordinate system generated by the multisurface method was adopted to retain the corresponding periodic relation of the lines in physical and computational domains. The computations were carried out just in one cycle. Numerical results show that both the heat transfer and pressure drop increase with the increase in the length ratio of the long plate to the short plate, and decrease with the decrease in the ratio of transverse pitch to the longitudinal pitch. The numerical results exhibit good agreement with available experimental data.


Author(s):  
Abdulkerim Okbaz ◽  
Ali Pınarbaşı ◽  
Ali Bahadır Olcay

In the present study, 3-D numerical simulations on heat and fluid flow characteristics of double-row multi-louvered fins heat exchanger are carried out. The heat transfer improvement and the corresponding pressure drop amounts were investigated depending on louver angles in the range of 20° ≤θ≤ 30°, louver pitches of Lp = 2,7mm, 3,5mm and 3,8mm and frontal velocities of Uin between 1.22 m/s and 3 m/s. The results are reported in terms of Colburn j-factor, Fanning friction factor f and area goodness factor j/f based on louver angle, louver pitch and Reynolds number. To understand local behavior of flow around louvered fins and heat exchanger tubes, flow visualization results of velocity vectors and stream-lines with temperature counters are presented. It is investigated that increasing louver angle enhances convective heat transfer while hydraulic performance decreases due to increased pressure drop. The flow noticeably behaves louver directed for all louver angles The flow can easily travel between different fins. This case study has been done to design and manufacture an industrial louver fin heat exchanger.


1960 ◽  
Vol 64 (590) ◽  
pp. 103-105
Author(s):  
P. G. Morgan

The flow through porous screens has been widely studied from both the theoretical and experimental points of view. The most widely used types of screen are the wire mesh and the perforated plate, and the majority of the literature has been concerned with the former. Several attempts have been made to correlate the parameters governing the flow through such screens, i.e. the pressure drop, the flow conditions and the geometry of the mesh.


2010 ◽  
Vol 132 (11) ◽  
Author(s):  
M. J. White ◽  
G. F. Nellis ◽  
S. A. Klein ◽  
W. Zhu ◽  
Y. Gianchandani

Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.


Author(s):  
Oliver Reutter ◽  
Elena Smirnova ◽  
Jo¨rg Sauerhering ◽  
Stefanie Angel ◽  
Thomas Fend ◽  
...  

Metal foams made by the SlipReactionFoamSintering (SRFS)-process are investigated. In these foams the pores are produced by a reaction between iron and a weak acid. The generated hydrogen forms pores in a metal powder slurry. These pores remain in the foam after sintering. Also secondary pores are found in these foams because of the sintering of the metal powder slurry. The metal powder base of the foams is Inconel 625 and Hastelloy B. Foam samples with a variety of different porosities of the two metals in the range of about 62% to 87% are used as well as samples made out of sintered metal powder which were not foamed with porosities of around 50%. The motivation for this study is to use these foams as combustion chamber walls in gas fired power plants. By using porous walls effusion cooling can be applied to keep the wall temperatures low. Air is used as a fluid to study the flow characteristics of these samples. Their pressure drop with air at room temperature is measured in the range of velocities of up to around 1 m/s. The parameters characterizing the foams are obtained using the Darcy-Forchheimer equations resulting in the permeability and the inertial coefficients. The dependency on the porosity is discussed. The volumetric heat transfer is measured for the foams by a transient method based on an air flow with a sinusoidal temperature wave, which is attenuated by the sample. The obtained volumetric heat transfer coefficients are discussed and transferred to Nu-Re correlations. Correlations between the heat transfer coefficients and the pressure drop coefficients are made.


2016 ◽  
Vol 819 ◽  
pp. 127-131
Author(s):  
Navin Raja Kuppusamy ◽  
N.N.N. Ghazali ◽  
Saidur Rahman ◽  
M.A. Omar Awang ◽  
Hussein A. Mohammed

The present study focuses on the numerical study of thermal and flow characteristics in a microchannel heat sink with alternating trapezoidal cavities in sidewall (MTCS). The effects of flow rate and heat flux on friction factor and Nusselt are presented. The results showed considerable improvement heat transfer performance micro channel heat sink with alternating trapezoidal cavities in sidewall with an acceptable pressure drop. The heat transfer rate has improved in the cavity area due the greater fluid mixing in fluid vortices and thermal boundary layer disruption. The slipping over the reentrant cavities and pressure gain reduces pressure drop appears as the reason behind of only minor pressure drop due to the cavities.


2015 ◽  
Vol 787 ◽  
pp. 72-76 ◽  
Author(s):  
V. Naveen Prabhu ◽  
M. Suresh

Nanofluids are fluids containing nanometer-sized particles of metals, oxides, carbides, nitrides, or nanotubes. They exhibit enhanced thermal performance when used in a heat exchanger as heat transfer fluids. Alumina (Al2O3) is the most commonly used nanoparticle due to its enhanced thermal conductivity. The work presented here, deals with numerical simulations performed in a tube-in-tube heat exchanger to study and compare flow characteristics and thermal performance of a tube-in-tube heat exchanger using water and Al2O3/water nanofluid. A local element-by-element analysis utilizing e-NTU method is employed for simulating the heat exchanger. Profiles of hot and cooling fluid temperatures, pressure drop, heat transfer rate along the length of the heat exchanger are studied. Results show that heat exchanger with nanofluid gives improved heat transfer rate when compared with water. However, the pressure drop is more, which puts a limit on the operating conditions.


2018 ◽  
Vol 24 (8) ◽  
pp. 1
Author(s):  
Kadhum Audaa Jehhef

An experimental and numerical investigation of the effect of using two types of nanofluids with suspending of (Al2O3 and CuO) nanoparticles in deionized water with a volume fraction of (0.1% vol.), in addition to use three types of fin plate configurations of (smooth, perforated, and dimple plate) to study the heat transfer enhancement characteristics of commercial fin plate heat sink for cooling computer processing unit. All experimental tests under simulated conditions by using heat flux heater element with input power range of (5, 16, 35, 70, and 100 W). The experimental parameters calculated are such as water and nanofluid as coolant with Reynolds number of (7000, 8000, 9400 and 11300); the air is blown in the inlet duct across the heat sink with Reynolds number of (10500, 12300, 14200 and 16000). The distance fin-to-fin is kept constant at (2.00 mm), and the channel employed in this work has a square cross-section of (7 cm) inside. It was observed that the average effectiveness and Nusselt number of the nanofluids are higher compared with those of using conventional liquid cooling systems. However, the perforated fin plate showed higher air heat dissipation than the other configuration plate fin employed in this study. The experimental results were supported by numerical results which gave a good indication to heat transfer enhancement in studied ranges.  


2021 ◽  
Author(s):  
Syaiful ◽  
M. Kurnia Lutfi

The high thermal resistance of the airside of the compact heat exchanger results in a low heat transfer rate. Vortex generator (VG) is one of the effective passive methods to increase convection heat transfer by generating longitudinal vortex (LV), which results in an increase in fluid mixing. Therefore, this study aims to analyze the convection heat transfer characteristics and the pressure drop of airflow in a rectangular channel in the presence of a concave rectangular winglet VG on a heated plate. Numerical calculations were performed on rectangular winglet pairs vortex generators (RWP VGs) and concave rectangular winglet pairs vortex generators (CRWP VGs) with a 45° angle of attack and one, two, and three pairs of VGs with and without holes. The simulation results show that the decrease in the value of convection heat transfer coefficient and pressure drop on CRWP with three perforated VG configuration is 4.63% and 3.28%, respectively, of the three pairs of CRWP VG without holes at an airflow velocity of 2 m/s.


2001 ◽  
Author(s):  
James E. O’Brien ◽  
Manohar S. Sohal ◽  
Philip C. Wallstedt

Abstract This paper presents the results of an experimental study of forced convection heat transfer in a narrow rectangular duct fitted with an elliptical tube and one or two a delta-winglet pairs. The duct was designed to simulate a single passage in a fin-tube heat exchanger. Heat transfer measurements were obtained using a transient technique in which a heated airflow is suddenly introduced to the test section. High-resolution local fin-surface temperature distributions were obtained at several times after initiation of the transient using an imaging infrared camera. Corresponding local fin-surface heat transfer coefficients were then calculated from a locally applied one-dimensional semi-infinite inverse heat conduction model. Heat transfer results were obtained over a Reynolds number range based on duct height of 670–6300. Pressure drop measurements have also been obtained for similar elliptical-tube and winglet geometries using a separate single-channel, multiple-tube-row pressure-drop apparatus. The pressure-drop apparatus includes four tube rows in a staggered array. Comparisons of heat transfer and pressure drop results for the elliptical tube versus a circular tube with and without winglets are provided. Mean heat transfer results indicated that the addition of the single winglet pair to the oval-tube geometry yielded significant heat transfer enhancement, averaging 38% higher than the oval-tube, no-winglet case. The corresponding increase in friction factor associated with the addition of the single winglet pair to the oval-tube geometry was very modest, less than 10% at ReDh = 500 and less than 5% at ReDh = 5000.


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