Accommodation of Multi-Shaft Gas Turbine Switching Control Gain Tuning Problem to IGV Position

Author(s):  
Yujia Ma ◽  
Liu Jinfu ◽  
Linhai Zhu ◽  
Qi Li ◽  
Huanpeng Liu ◽  
...  

Abstract This article aims to discuss the influence of compressor Inlet Guide Vane (IGV) position on gas turbine switching control system gain tuning problem. The distinction between IGV and normally reckoned working conditions is differentiated, and an improved double-layer LPV model is proposed to estimate the protected parameters under various IGV positions. Controller gain tuning is conducted with single and multi-objective intellectual optimization algorithms. Simulation results reveal that normally used multi-objective optimization procedure is unnecessary and time-consuming. While with the comprehensive indicator introduced in this paper, the calculation burden can be greatly eased. This improvement is especially advantageous when tuning work is carried out under multiple IGV positions.

Author(s):  
Milan Banjac ◽  
Milan V. Petrovic ◽  
Alexander Wiedermann

This paper describes a new universal algebraic model for the estimation of flow deflection and losses in axial compressor inlet guide vane devices. The model deals with nominal flow and far-off-design operating conditions in connection with large stagger angle adjustments. The first part of the model considers deflection and losses in 2D cascades, taking into account the main cascade geometry parameters and operating conditions, such as Mach number and stagger adjustment. The second part of the model deals with additional deviation and losses due to secondary flow caused by the endwall viscous effects and by the trailing vortices. The model is developed for NACA65 airfoils, NACA63-A4K6 airfoils and airfoils having an NACA65 thickness distribution on a circular-arc camber line. It is suitable for application in 1D or 2D through-flow calculations for design and analysis cases. The development of the method is based on systematic CFD flow calculations for various cascade geometries and operating parameters. The comparison of correlation results with experimental data for several test cases shows good agreement.


2021 ◽  
Author(s):  
Stephanie Waters

This report's objective is to reduce the total pressure loss coefficient of an inlet guide vane (IGV) at high stagger angles and to therefore reduce the overall fuel consumption of an aircraft engine. IGVs are usually optimized for cruise where the stagger angle is approximately 0 degrees. To reduce losses, four different methodologies were tested: increasing the leading edge radius, increasing the camber, creating a "drooped nose", and creating an "S" curvature distribution. A baseline IGV was chosen and modified using these methodologies to create 10 new IGV designs. CFX was used to perform a CFD analysis on all 11 IGV designs at 5 stagger angles from 0 to 60 degrees. Typical missions were analyzed and it was discovered that the new designs decreased the fuel consumption of the engine. The IGV with the "S" curvature and thicker leading edge was the best and decreased the fuel consumption by 0.24%.


Author(s):  
Cleverson Bringhenti ◽  
Jesuino Takachi Tomita ◽  
Joa˜o Roberto Barbosa

This work presents the performance study of a 1 MW gas turbine including the effects of blade cooling and compressor variable geometry. The axial flow compressor, with Variable Inlet Guide Vane (VIGV), was designed for this application and its performance maps synthesized using own high technological contents computer programs. The performance study was performed using a specially developed computer program, which is able to numerically simulate gas turbine engines performance with high confidence, in all possible operating conditions. The effects of turbine blades cooling were calculated for different turbine inlet temperatures (TIT) and the influence of the amount of compressor-bled cooling air was studied, aiming at efficiency maximization, for a specified blade life and cooling technology. Details of compressor maps generation, cycle analysis and blade cooling are discussed.


Author(s):  
Kamal Abudu ◽  
Uyioghosa Igie ◽  
Orlando Minervino ◽  
Richard Hamilton

With the transition to more use of renewable forms of energy in Europe, grid instability that is linked to the intermittency in power generation is a concern, and thus, the fast response of on-demand power systems like gas turbines has become more important. This study focuses on the injection of compressed air to facilitate the improvement in the ramp-up rate of a heavy-duty gas turbine. The steady-state analysis of compressed airflow injection at part-load and full load indicates power augmentation of up to 25%, without infringing on the surge margin. The surge margin is also seen to be more limiting at part-load with maximum closing of the variable inlet guide vane than at high load with a maximum opening. Nevertheless, the percentage increase in the thermal efficiency of the former is slightly greater for the same amount of airflow injection. Part-load operations above 75% of power show higher thermal efficiencies with airflow injection when compared with other load variation approaches. The quasi-dynamic simulations performed using constant mass flow method show that the heavy-duty gas turbine ramp-up rate can be improved by 10% on average, for every 2% of compressor outlet airflow injected during ramp-up irrespective of the starting load. It also shows that the limitation of the ramp-up rate improvement is dominated by the rear stages and at lower variable inlet guide vane openings. The turbine entry temperature is found to be another restrictive factor at a high injection rate of up to 10%. However, the 2% injection rate is shown to be the safest, also offering considerable performance enhancements. It was also found that the ramp-up rate with air injection from the minimum environmental load to full load amounted to lower total fuel consumption than the design case.


Author(s):  
Tae Won Song ◽  
Jeong L. Sohn ◽  
Tong Seop Kim ◽  
Sung Tack Ro

To investigate the possible applications of the SOFC/MGT hybrid system to large electric power generations, a study for the kW-class hybrid power system conducted in our group is extended to the MW-class hybrid system in this study. Because of the matured technology of the gas turbine and commercial availability in the market, it is reasonable to construct a hybrid system with the selection of a gas turbine as an off-the-shelf item. For this purpose, the performance analysis is conducted to find out the optimal power size of the hybrid system based on a commercially available gas turbine. The optimal power size has to be selected by considering specifications of a selected gas turbine which limit the performance of the hybrid system. Also, the cell temperature of the SOFC is another limiting parameter to be considered in the selection of the optimal power size. Because of different system configuration of the hybrid system, the control strategies for the part-load operation of the MW-class hybrid system are quite different from the kW-class case. Also, it is necessary to consider that the control of supplied air to the MW-class gas turbine is typically done by the variable inlet guide vane located in front of the compressor inlet, instead of the control of variable rotational speed of the kW-class micro gas turbine. Performance characteristics at part-load operating conditions with different kinds of control strategies of supplied fuel and air to the hybrid system are investigated in this study.


2018 ◽  
Author(s):  
Tao Wang ◽  
Yong-sheng Tian ◽  
Zhao Yin ◽  
Qing Gao ◽  
Chun-qing Tan

This paper proposes an inlet guide vane control law optimization technique for improving the off-design working condition thermal efficiency of triaxial gas turbine. Gas turbine dynamic and steady component-level simulation models are established in MATLAB/SIMULINK via Newton-Raphson algorithm based on component characteristic maps. After validating the models against experimental data and Gasturb software, they are applied to determine the effects of guide vane angle on gas turbine performance parameters. High Efficiency Mode (HEM) is utilized to adjust the power turbine inlet guide vanes to enhance the gas turbine efficiency and decrease the specific fuel consumption under off-design working conditions on account of the above gas turbine overall performance analysis results. The optimal angles of power turbine inlet guide vanes for various working conditions are acquired based on the steady gas turbine model as-established. HEM enhances the gas turbine’s thermal efficiency without exceeding its temperature or rotational speed constraints. The Radial Basis Function (RBF), a three-layer, feedforward neural network, is employed to fit the optimal guide vane angles and establish the corresponding relationship between the angles and various working conditions by system identification. The control strategy and gas turbine dynamic simulation model are tested in MATLAB/SIMULINK to verify their effects on gas turbine performance. The guide vane angle is found to significantly influence the gas turbine operating parameters, and HEM to effectively optimize gas turbine performance even within unpredictable atmospheric environment and working conditions.


Author(s):  
Sepehr Sanaye ◽  
Salahadin Hosseini

A novel procedure for finding the optimum values of design parameters of industrial twin-shaft gas turbines at various ambient temperatures is presented here. This paper focuses on being off design due to various ambient temperatures. The gas turbine modeling is performed by applying compressor and turbine characteristic maps and using thermodynamic matching method. The gas turbine power output is selected as an objective function in optimization procedure with genetic algorithm. Design parameters are compressor inlet guide vane angle, turbine exit temperature, and power turbine inlet nozzle guide vane angle. The novel constrains in optimization are compressor surge margin and turbine blade life cycle. A trained neural network is used for life cycle estimation of high pressure (gas generator) turbine blades. Results for optimum values for nozzle guide vane/inlet guide vane (23°/27°–27°/6°) in ambient temperature range of 25–45 ℃ provided higher net power output (3–4.3%) and more secured compressor surge margin in comparison with that for gas turbines control by turbine exit temperature. Gas turbines thermal efficiency also increased from 0.09 to 0.34% (while the gas generator turbine first rotor blade creep life cycle was kept almost constant about 40,000 h). Meanwhile, the averaged values for turbine exit temperature/turbine inlet temperature changed from 831.2/1475 to 823/1471°K, respectively, which shows about 1% decrease in turbine exit temperature and 0.3% decrease in turbine inlet temperature.


Author(s):  
Howard Kaufman ◽  
R. Ravi

Several tests were conducted on a GE Frame 7 gas turbine to determine its dynamic characteristics. The objective is to obtain a model that can be used for controller design. The tests consisted of adding sequences of square waves to the two inputs — the fuel reference and the inlet guide vane angle reference — and recording the inputs and the outputs. This method of exciting the system afforded us with a way of separating the data sets into two categories, the first, in which the fuel reference was changed, and the second, in which the guide vane angle reference was changed. Least-squares system identification techniques were used to obtain linear models using a selection criterion that was a measure of how well a model fit both the sets of data. This brought in a measure of robustness to the models thus making them ideal for use in controller design. This paper summarizes the results from these tests, contains plots that show how well the linear models are able to fit the recorded data, and finally, provides some recommendations for others doing similar work.


Author(s):  
Thomas P. Schmitt ◽  
Herve Clement

Current trends in usage patterns of gas turbines in combined cycle applications indicate a substantial proportion of part load operation. Commensurate with the change in operating profile, there has been an increase in the propensity for part load performance guarantees. When a project is structured such that gas turbines are procured as equipment-only from the manufacturer, there is occasionally a gas turbine part load performance guarantee that coincides with the net plant combined cycle part load performance guarantee. There are several methods by which to accomplish part load gas turbine performance testing. One of the more common methods is to operate the gas turbine at the specified load value and construct correction curves at constant load. Another common method is to operate the gas turbine at a specified load percentage and construct correction curves at constant percent load. A third method is to operate the gas turbine at a selected load level that corresponds to a predetermined compressor inlet guide vane (IGV) angle. The IGV angle for this third method is the IGV angle that is needed to achieve the guaranteed load at the guaranteed boundary conditions. The third method requires correction curves constructed at constant IGV, just like base load correction curves. Each method of test and correction embodies a particular set of advantages and disadvantages. The results of an exploration into the advantages and disadvantages of the various performance testing and correction methods for part load performance testing of gas turbines are presented. Particular attention is given to estimates of the relative uncertainty for each method.


1992 ◽  
Vol 114 (2) ◽  
pp. 277-286 ◽  
Author(s):  
A. Sehra ◽  
J. Bettner ◽  
A. Cohn

An aerodynamic design study to configure a high-efficiency industrial-size gas turbine compressor is presented. This study was conducted using an advanced aircraft engine compressor design system. Starting with an initial configuration based on conventional design practice, compressor design parameters were progressively optimized. To improve the efficiency potential of this design further, several advanced design concepts (such as stator ends bends and velocity controlled airfoils) were introduced. The projected poly tropic efficiency of the final advanced concept compressor design having 19 axial stages was estimated at 92.8 percent, which is 2 to 3 percent higher than the current high-efficiency aircraft turbine engine compressors. The influence of variable geometry on the flow and efficiency (at design speed) was also investigated. Operation at 77 percent design flow with inlet guide vanes and front five variable stators is predicted to increase the compressor efficiency by 6 points as compared to conventional designs having only the inlet guide vane as variable geometry.


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