A new experimental approach for heat transfer coefficient and adiabatic wall temperature measurements on a Nozzle Guide Vane with inlet temperature distortions

2021 ◽  
pp. 1-33
Author(s):  
Tommaso Bacci ◽  
Alessio Picchi ◽  
Bruno Facchini ◽  
Simone Cubeda
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Wall Temperature ◽  
Gas Turbines ◽  
Experimental Approach ◽  
Guide Vane ◽  
Adiabatic Wall ◽  
Nozzle Guide Vane ◽  
Nozzle Guide

Abstract Modern gas turbines lean combustors are used to limit NOx pollutant emissions; on the other hand, their adoption presents other challenges, especially concerning the combustor-turbine interaction. Turbine inlet conditions are generally characterized by severe temperature distortions and swirl degree, which is responsible for very high turbulence intensities. Past studies have focused on the description of the effects of these phenomena on the behavior of the high pressure turbine. Nevertheless, very limited experimental results are available when it comes to evaluate the heat transfer coefficient (HTC) on the nozzle guide vane surface, since relevant temperature distortions present a severe challenge for the commonly adopted measurement techniques. The work presented in this paper was carried out on a non-reactive, annular, three-sector rig, made by a combustor simulator and a NGV cascade. It can reproduce a swirling flow, with temperature distortions at the combustor-turbine interface plane. This test apparatus was exploited to develop an experimental approach to retrieve heat transfer coefficient and adiabatic wall temperature distributions simultaneously, to overcome the known limitations imposed by temperature gradients on state-of-the-art methods for HTC calculation from transient tests. A non-cooled mockup of a NGV doublet, manufactured using low thermal diffusivity plastic material, was used for the tests, carried out using IR thermography with a transient approach. In the authors' knowledge, this presents the first experimental attempt of measuring a nozzle guide vane heat transfer coefficient in the presence of relevant temperature distortions and swirl.

A New Experimental Approach for Heat Transfer Coefficient and Adiabatic Wall Temperature Measurements on a Nozzle Guide Vane With Inlet Temperature Distortions

2021 ◽  
Author(s):  
T. Bacci ◽  
A. Picchi ◽  
B. Facchini ◽  
S. Cubeda
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Wall Temperature ◽  
Experimental Approach ◽  
Guide Vane ◽  
Adiabatic Wall ◽  
Turbine Inlet ◽  
Nozzle Guide Vane ◽  
Nozzle Guide

Abstract Modern gas turbines lean combustors allow to limit NOx pollutant emissions by controlling the flame temperature, while maintaining high turbine inlet temperatures. On the other hand, their adoption presents other challenges, especially concerning the combustor-turbine interaction. Turbine inlet conditions are generally characterized by severe temperature distortions and swirl degree, which, in turn, is responsible for very high turbulence intensities. Several past studies have focused on the description of the effects of these phenomena on the behavior of the high pressure stages of the turbine, both considering them as separated aspects, and, in very recent years, accounting for their combined impact. Nevertheless, very limited experimental results are available when it comes to evaluate the heat transfer coefficient (HTC) on the nozzle guide vane external surface, since relevant temperature distortions present a severe challenge for the commonly adopted measurement techniques. The work presented in this paper was carried out on a non-reactive, annular, three-sector test rig, made by a combustor simulator and a NGV cascade. Making use of three real hardware burners of a Baker Hughes heavy-duty gas turbine, operated in similitude conditions, it can reproduce a representative swirling flow, with temperature distortions at the combustor-turbine interface plane. This test apparatus was exploited to develop an experimental approach to retrieve reliable heat transfer coefficient and adiabatic wall temperature distributions simultaneously, in order to overcome the known limitations imposed by temperature gradients on state-of-the-art methods for HTC calculation from transient tests. A non-cooled mockup of a NGV doublet, manufactured using low thermal diffusivity plastic material, was used for the tests, carried out using IR thermography with a transient approach. In the authors’ knowledge, this presents the first experimental attempt of measuring a nozzle guide vane heat transfer coefficient in the presence of relevant temperature distortions and swirl.

Impact of Wall Temperature on Heat Transfer Coefficient and Aerodynamics for Three-Dimensional Turbine Blade Passage

2017 ◽  
Vol 9 (4) ◽  
Author(s):  
Roberto Maffulli ◽  
Li He
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Wall Temperature ◽  
Computational Study ◽  
Guide Vane ◽  
Three Dimensional ◽  
Correction Method ◽  
Secondary Flows ◽  
Nozzle Guide

The present work is aimed to examine how the heat transfer coefficient (HTC) and main three-dimensional (3D) passage aerodynamic features may be affected by a nonadiabatic wall temperature condition. A systematic computational study has been first carried out for a 3D nozzle guide vane (NGV) passage. The impacts of wall temperature on the secondary flows, trailing edge shock waves, and the passage flow capacity are discussed, underlining the connection and interactions between the wall temperature and the external aerodynamics of the 3D passage. The local discrepancies in HTC in these 3D flow regions can be as high as 30–40% when comparing low and high temperature ratio cases. The effort is then directed to a new three-point nonlinear correction method. The benefit of the three-point method in reducing errors in HTC is clearly demonstrated. A further study illustrates that the new method also offers much enhanced robustness in the wall heat flux scaling, particularly relevant when the wall thermal condition is also shown to influence the laminar–turbulent transition exhibited by two well-established transition models adopted in the present work.

High Resolution Heat Transfer Measurements on the Stator Endwall of an Axial Turbine

2014 ◽  
Vol 137 (4) ◽  
Author(s):  
Benoit Laveau ◽  
Reza S. Abhari ◽  
Michael E. Crawford ◽  
Ewald Lutum
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
High Resolution ◽  
Surface Temperature ◽  
Transfer Coefficient ◽  
Mass Flow ◽  
Wall Temperature ◽  
Adiabatic Wall ◽  
Axial Turbine ◽  
The Heat Transfer Coefficient

In order to continue increasing the efficiency of gas turbines, an important effort is made on the thermal management of the turbine stage. In particular, understanding and accurately estimating the thermal loads in a vane passage is of primary interest to engine designers looking to optimize the cooling requirements and ensure the integrity of the components. This paper focuses on the measurement of endwall heat transfer in a vane passage with a three-dimensional (3D) airfoil shape and cylindrical endwalls. It also presents a comparison with predictions performed using an in-house developed Reynolds-Averaged Navier–Stokes (RANS) solver featuring a specific treatment of the numerical smoothing using a flow adaptive scheme. The measurements have been performed in a steady state axial turbine facility on a novel platform developed for heat transfer measurements and integrated to the nozzle guide vane (NGV) row of the turbine. A quasi-isothermal boundary condition is used to obtain both the heat transfer coefficient and the adiabatic wall temperature within a single measurement day. The surface temperature is measured using infrared thermography through small view ports. The infrared camera is mounted on a robot arm with six degrees of freedom to provide high resolution surface temperature and a full coverage of the vane passage. The paper presents results from experiments with two different flow conditions obtained by varying the mass flow through the turbine: measurements at the design point (ReCax=7.2×105) and at a reduced mass flow rate (ReCax=5.2×105). The heat transfer quantities, namely the heat transfer coefficient and the adiabatic wall temperature, are derived from measurements at 14 different isothermal temperatures. The experimental data are supplemented with numerical predictions that are deduced from a set of adiabatic and diabatic simulations. In addition, the predicted flow field in the passage is used to highlight the link between the heat transfer patterns measured and the vortical structures present in the passage.

scholarly journals Local Heat Transfer Coefficient and Adiabatic Wall Temperature Measurement Beneath Arrays of Staggered and Inline Impinging Jets

1994 ◽  
Author(s):  
Kenneth W. Van Treuren ◽  
Zuolan Wang ◽  
Peter T. Ireland ◽  
Terry V. Jones ◽  
S. T. Kohler
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Wall Temperature ◽  
Impinging Jets ◽  
Hole Diameter ◽  
Channel Height ◽  
Published Data ◽  
Target Plate ◽  
Adiabatic Wall

Recent work, Van Treuren et al. (1993), has shown the transient method of measuring heat transfer under an array of impinging jets allows the determination of local values of adiabatic wall temperature and heat transfer coefficient over the complete surface of the target plate. Using this technique, an inline array of impinging jets has been tested over a range of average jet Reynolds numbers (10,000–40,000) and for three channel height to jet hole diameter ratios (1, 2, and 4). The array is confined on three sides and spent flow is allowed to exit in one direction. Local values are averaged and compared with previously published data in related geometries. The current data for a staggered array is compared to those from an inline array with the same hole diameter and pitch for an average jet Reynolds number of 10,000 and channel height to diameter ratio of one. A comparison is made between intensity and hue techniques for measuring stagnation point and local distributions of heat transfer. The influence of the temperature of the impingement plate through which the coolant gas flows on the target plate heat transfer has been quantified.

scholarly journals Numerical Investigation of Influence of Entropy Wave on the Acoustic and Wall Heat Transfer Characteristics of a High-Pressure Turbine Guide Vane

Acoustics ◽  
2020 ◽  
Vol 2 (3) ◽  
pp. 524-538
Author(s):  
Keqi Hu ◽  
Yuanqi Fang ◽  
Yao Zheng ◽  
Gaofeng Wang ◽  
Stéphane Moreau
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Flow Field ◽  
Transfer Coefficient ◽  
Gas Turbines ◽  
Guide Vane ◽  
Turbulence Models ◽  
Local Pressure ◽  
Maximum Heat ◽  
Turbine Guide Vane

As an indirect noise source generated in the combustion chamber, entropy waves are widely prevalent in modern gas turbines and aero-engines. In the present work, the influence of entropy waves on the downstream flow field of a turbine guide vane is investigated. The work is mainly based on a well-known experimental configuration called LS89. Two different turbulence models are used in the simulations which are the standard k-ω model and the scale-adaptive simulation (SAS) model. In order to handle the potential transition issue, Menter’s ð-Reθ transition model is coupled with both models. The baseline cases are first simulated with the two different turbulence models without any incoming perturbation. Then one forced case with an entropy wave train set at the turbine inlet at a given frequency and amplitude is simulated. Results show that the downstream maximum Mach number is rising from 0.98 to 1.16, because the entropy waves increase the local temperature of the flow field; also, the torque of the vane varies as the entropy waves go through, the magnitude of the oscillation is 7% of the unforced case. For the wall (both suction and pressure side of the vane) heat transfer, the entropy waves make the maximum heat transfer coefficient nearly twice as the large at the leading edge, while the minimum heat transfer coefficient stays at a low level. As for the averaged normalized heat transfer coefficient, a maximum difference of 30% appears between the baseline case and the forced case. Besides, during the transmission process of entropy waves, the local pressure fluctuates with the wake vortex shedding. The oscillation magnitude of the pressure wave at the throat is found to be enhanced due to the inlet entropy wave by applying the dynamic mode decomposition (DMD) method. Moreover, the transmission coefficient of the entropy waves, and the reflection and transmission coefficients of acoustic waves are calculated.

Thermal Investigation of Integrated Combustor Vane Concept Under Engine-Realistic Conditions

2016 ◽  
Author(s):  
Simon Jacobi ◽  
Budimir Rosic
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Gas Turbines ◽  
High Speed ◽  
Secondary Flows ◽  
Experimental Measurements ◽  
Thermal Investigation ◽  
Nozzle Guide ◽  
The Heat Transfer Coefficient

This paper presents a thermal investigation of the Integrated Combustor Vane concept for power generation gas turbines with individual can combustors. This concept has the potential to replace the high-pressure turbine’s first vanes by prolonged combustor walls. Experimental measurements are performed on a linear high-speed cascade consisting of two can combustors and two integrated vanes. The modularity of the facility allows for the testing at engine-realistic high turbulence levels, as well as swirl strengths with opposing swirl directions. The heat transfer characteristics of the integrated vanes are compared to conventional nozzle guide vanes. The experimental measurements are supported by detailed numerical simulations using the inhouse CFD code TBLOCK. Experimental as well as numerical results congruently indicate a considerable reduction of the heat transfer coefficient (HTC) on the integrated vanes surfaces and endwalls caused by a differing state of boundary layer thickness. The studies furthermore depict a slight, non-detrimental shift in the heat transfer coefficient distributions and the strength of the integrated vanes secondary flows as a result of engine-realistic combustor swirl.

A Novel Liquid Crystal Image Processing Technique Using Multiple Gas Temperature Steps to Determine Heat Transfer Coefficient Distribution and Adiabatic Wall Temperature

2004 ◽  
Vol 126 (4) ◽  
pp. 587-596 ◽  
Author(s):  
Abd Rahim Abu Talib ◽  
Andrew J. Neely ◽  
Peter T. Ireland ◽  
Andrew J. Mullender
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Liquid Crystal ◽  
Transfer Coefficient ◽  
Wall Temperature ◽  
Image Processing Technique ◽  
Transient Heat Transfer ◽  
Surface Measurement ◽  
Gas Temperature ◽  
Adiabatic Wall

This paper presents a novel experimental technique, which combines thermochromic liquid crystals with multiple steps in gas temperature, to determine heat transfer coefficient and adiabatic wall temperature distributions. The transient heat transfer experiments have been conducted on a flat plate using the low-temperature analogue of an ISO standard propane-air burner commonly used in aero-engine fire certification. The technique involves the measurement of the surface temperature response of an insulating model to a change in gas temperature. A coating comprising more than one thermochromic liquid crystal material is used to increase the range of the surface measurement and this is combined with multiple step changes in gas temperature. These measures induce several peaks in liquid crystal intensity throughout the transient experiment and these are shown to improve the accuracy. The current technique employs useful data from both the heating and cooling phases in the heat transfer test. To the authors’ knowledge, this has not been investigated before and it is likely to be very useful for other applications of the liquid crystal transient heat transfer experiment. The uncertainties in all measurements have been quantified and are presented in this paper.

Design Charts for Transient Temperature and Thermal Stress Distributions in Thermally Thick Plates

1960 ◽  
Vol 11 (3) ◽  
pp. 269-284
Author(s):  
J. S. Przemieniecki
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Thermal Stress ◽  
Transfer Coefficient ◽  
Wall Temperature ◽  
Transient Temperature ◽  
Stress Distributions ◽  
Adiabatic Wall ◽  
Design Charts ◽  
The Heat Transfer Coefficient

SummaryA set of design charts is presented for the calculation of transient temperature and thermal stress distributions in thermally thick plates subjected to aerodynamic heating.The method is particularly useful for determining temperatures and thermal stresses in plates with an arbitrary variation of the heat transfer coefficient and the adiabatic wall temperature of the boundary layer. The present method is based on repetitive applications of the exact analytical solution to a unit triangular variation of the adiabatic wall temperature and a constant heat transfer coefficient. The actual variation of the adiabatic wall temperature is represented as a series of straight lines while the heat transfer coefficient is approximated by a step function. The temperature distribution through the plate is separated into linear and “self-equilibrating” temperature distributions to facilitate thermal stress calculations; these distributions can be obtained directly from the design charts presented in this paper.The general principle of this semi-numerical method is also applied to thermally thin plates subjected to arbitrary heating conditions.

High Resolution Heat Transfer Measurements on the Stator Endwall of an Axial Turbine

2014 ◽  
Author(s):  
Benoit Laveau ◽  
Reza S. Abhari ◽  
Michael E. Crawford ◽  
Ewald Lutum
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
High Resolution ◽  
Surface Temperature ◽  
Transfer Coefficient ◽  
Mass Flow ◽  
Wall Temperature ◽  
Adiabatic Wall ◽  
Axial Turbine ◽  
The Heat Transfer Coefficient

In order to continue increasing the efficiency of gas turbines, an important effort is made on the thermal management of the turbine stage. In particular understanding and accurately estimating the thermal loads in a vane passage is of primary interest to engine designers looking to optimize the cooling requirements and ensure the integrity of the components. This paper focuses on the measurement of endwall heat transfer in a vane passage with a 3D airfoil shape and cylindrical endwalls. It also presents a comparison with predictions performed using an in-house developed RANS solver featuring a specific treatment of the numerical smoothing using a flow adaptive scheme. The measurements have been performed in a steady state axial turbine facility on a novel platform developed for heat transfer measurements and integrated to the nozzle guide vane row of the turbine. A quasi-isothermal boundary condition is used to obtain both the heat transfer coefficient and the adiabatic wall temperature within a single measurement day. The surface temperature is measured using infrared thermography through small view ports. The infrared camera is mounted on a robot-arm with six degrees of freedom to provide high resolution surface temperature and a full coverage of the vane passage. The paper presents results from experiments with two different flow conditions obtained by varying the mass flow through the turbine: measurements at the design point (ReCax = 7,2.105) and at a reduced mass flow rate (ReCax = 5,2.105). The heat transfer quantities, namely the heat transfer coefficient and the adiabatic wall temperature, are derived from measurements at 14 different isothermal temperatures. The experimental data are supplemented with numerical predictions that are deduced from a set of adiabatic and diabatic simulations. In addition, the predicted flow field in the passage is used to highlight the link between the heat transfer patterns measured and the vortical structures present in the passage.

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