Impact of Swirling Entropy Waves on a High Pressure Turbine

2021 ◽  
pp. 1-14
Author(s):  
Andrea Notaristefano ◽  
Paolo Gaetani
Keyword(s):  
Secondary Flows ◽  
Temperature Perturbation ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Blade Cooling ◽  
Unsteady Aerodynamic ◽  
Experimental Campaign ◽  
Severe Reduction ◽  
Inlet Conditions ◽  
Noise Production

Abstract The harsh environment exiting modern gas turbine combustion chamber is characterized by vorticity and temperature perturbations, the latter commonly referred as entropy waves. The interaction of these unsteadiness with the first turbine stage causes non-negligible effects on the aerodynamic performance, blade cooling and noise production. The first of these drawbacks is addressed in this paper by means of an experimental campaign: entropy waves and swirl profile are injected upstream of an axial turbine stage through a novel combustor simulator. Two injection positions and different inlet conditions are considered. Steady and unsteady experimental measurements are carried out through the stage to address the combustor-turbine interaction characterizing the injected disturbance, the nozzle and rotor outlet aerothermal field. The experimental outcomes show a severe reduction of the temperature perturbation already at stator outlet. The generated swirl profile influences significantly the aerodynamic, as it interacts with the stator and rotor secondary flows and wakes. Furthermore, the clocking position changes the region most affected by the disturbance, showing a potential modifying the injection position to minimize the entropy wave and swirl profile impact on the stage. Finally, this work shows that in order to proficiently study entropy waves, the unsteady aerodynamic flow field stator downstream has to be addressed.

Impact of Swirling Entropy Waves on a High Pressure Turbine

2021 ◽  
Author(s):  
Andrea Notaristefano ◽  
Paolo Gaetani
Keyword(s):  
Secondary Flows ◽  
Temperature Perturbation ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Blade Cooling ◽  
Unsteady Aerodynamic ◽  
Experimental Campaign ◽  
Severe Reduction ◽  
Inlet Conditions ◽  
Noise Production

Abstract The harsh environment exiting modern gas turbine combustion chamber is characterized by vorticity and temperature perturbations, the latter commonly referred as entropy waves. The interaction of these unsteadiness with the first turbine stage causes non-negligible effects on the aerodynamic performance, blade cooling and noise production. The first of these drawbacks is addressed in this paper by means of an experimental campaign: entropy waves and swirl profile are injected upstream of an axial turbine stage through a novel combustor simulator. Two injection positions and different inlet conditions are considered. Steady and unsteady experimental measurements are carried out through the stage to address the combustor-turbine interaction characterizing the injected disturbance, the nozzle and rotor outlet aerothermal field. The experimental outcomes show a severe reduction of the temperature perturbation already at stator outlet. The generated swirl profile influences significantly the aerodynamic, as it interacts with the stator and rotor secondary flows and wakes. Furthermore, the clocking position changes the region most affected by the disturbance, showing a potential modifying the injection position to minimize the entropy wave and swirl profile impact on the stage. Finally, this work shows that in order to proficiently study entropy waves, the unsteady aerodynamic flow field stator downstream has to be addressed.

Integrated Large Eddy Simulation of Combustor and Turbine Interactions: Effect of Turbine Stage Inlet Condition

2017 ◽  
Author(s):  
Florent Duchaine ◽  
Jérôme Dombard ◽  
Laurent Gicquel ◽  
Charlie Koupper
Keyword(s):  
Large Eddy Simulation ◽  
Combustion Chamber ◽  
Rotor Blade ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Eddy Simulation ◽  
Large Eddy ◽  
Stator Vane ◽  
Specific Configuration ◽  
Inlet Conditions

To study the effects of combustion chamber dynamics on a turbine stage aerodynamics and thermal loads, an integrated Large-Eddy Simulation of the FACTOR combustion chamber simulator along with its high pressure turbine stage is performed and compared to a standalone turbine stage computation operated under the same mean conditions. For this specific configuration, results illustrate that the aerodynamic expansion of the turbine stage is almost insensitive to the inlet turbulent conditions. However, the temperature distribution in the turbine passages as well as on the stator vane and rotor blade walls are highly impacted by these inlet conditions: underlying the importance of inlet conditions in turbine stage computations and the potential of integrated combustion chamber / turbine simulations in such a context.

Effect of Low-NOX Combustor Swirl Clocking on Intermediate Turbine Duct Vane Aerodynamics With an Upstream High Pressure Turbine Stage—An Experimental and Computational Study

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Martin Johansson ◽  
Thomas Povey ◽  
Kam Chana ◽  
Hans Abrahamsson
Keyword(s):  
High Pressure ◽  
Test Facility ◽  
Flow Structures ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Inlet Condition ◽  
Intermediate Turbine Duct ◽  
Turbine Vane ◽  
Flow Through ◽  
Inlet Conditions

Flow in an intermediate turbine duct (ITD) is highly complex, influenced by the upstream turbine stage flow structures, which include tip leakage flow and nonuniformities originating from the upstream high pressure turbine (HPT) vane and rotor. The complexity of the flow structures makes predicting them using numerical methods difficult, hence there exists a need for experimental validation. To evaluate the flow through an intermediate turbine duct including a turning vane, experiments were conducted in the Oxford Turbine Research Facility (OTRF). This is a short duration high speed test facility with a 3/4 engine-sized turbine, operating at the correct nondimensional parameters for aerodynamic and heat transfer measurements. The current configuration consists of a high pressure turbine stage and a downstream duct including a turning vane, for use in a counter-rotating turbine configuration. The facility has the ability to simulate low-NOx combustor swirl at the inlet to the turbine stage. This paper presents experimental aerodynamic results taken with three different turbine stage inlet conditions: a uniform inlet flow and two low-NOx swirl profiles (different clocking positions relative to the high pressure turbine vane). To further explain the flow through the 1.5 stage turbine, results from unsteady computational fluid dynamics (CFD) are included. The effect of varying the high pressure turbine vane inlet condition on the total pressure field through the 1.5 stage turbine, the intermediate turbine duct vane loading, and intermediate turbine duct exit condition are discussed and CFD results are compared with experimental data. The different inlet conditions are found to alter the flow exiting the high pressure turbine rotor. This is seen to have local effects on the intermediate turbine duct vane. With the current stator–stator vane count of 32-24, the effect of relative clocking between the two is found to have a larger effect on the aerodynamics in the intermediate turbine duct than the change in the high pressure turbine stage inlet condition. Given the severity of the low-NOx swirl profiles, this is perhaps surprising.

The Design and Test of Air-Cooled Blading for an Industrial Gas Turbine

1982 ◽  
Author(s):  
J. M. Hannis ◽  
M. K. D. Smith
Keyword(s):  
Gas Turbine ◽  
Engine Performance ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Transient Conditions ◽  
Blade Cooling ◽  
Advance Information ◽  
Industrial Gas Turbine ◽  
Design And Testing ◽  
A Current

The design and testing of a cooled high pressure turbine stage to provide advance information for the Ruston Tornado 6MW industrial gas turbine is described. The cooled stage was designed to replace an existing uncooled stage in a current Ruston gas turbine to allow development testing under actual engine conditions. The instrumentation techniques used on the development engine, including infrared pyrometry, are discussed and results of the tests covering nozzle vane and rotor blade cooling under steady state and transient conditions and engine performance are presented and compared with the design predictions.

scholarly journals Unsteady Simulation of a Transonic Turbine Stage with Focus on Turbulence Prediction

2021 ◽  
Vol 6 (3) ◽  
pp. 36
Author(s):  
Wolfgang Sanz ◽  
David Scheier
Keyword(s):  
Boundary Conditions ◽  
Secondary Flows ◽  
Correct Prediction ◽  
Turbine Stage ◽  
Free Stream Turbulence ◽  
Eddy Viscosity Model ◽  
Unsteady Simulation ◽  
Unsteady Rans ◽  
Transonic Turbine ◽  
Inlet Conditions

The flow in a transonic turbine stage still poses a high challenge for the correct prediction of turbulence using an eddy viscosity model. Therefore, an unsteady RANS simulation with the k-ω SST model, based on a preceding study of turbulence inlet conditions, was performed to see if this can improve the quality of the flow and turbulence prediction of an experimentally investigated turbine flow. Unsteady Q3D results showed that none of the different turbulence boundary conditions could predict the free-stream turbulence level and the maximum values correctly. Luckily, the influence of the boundary conditions on the velocity field proved to be small. The qualitative prediction of the complex secondary flows is good, but there is lacking agreement in the prediction of turbulence generation and destruction.

Investigation of the Flow Field in a High-Pressure Turbine Stage for Two Stator-Rotor Axial Gaps—Part I: Three-Dimensional Time-Averaged Flow Field

2006 ◽  
Vol 129 (3) ◽  
pp. 572-579 ◽  
Author(s):  
P. Gaetani ◽  
G. Persico ◽  
V. Dossena ◽  
C. Osnaghi
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Three Dimensional ◽  
Flow Fields ◽  
Secondary Flows ◽  
Point Of View ◽  
Flow Structures ◽  
Axial Distance ◽  
Turbine Stage ◽  
High Pressure Turbine

An extensive experimental analysis on the subject of unsteady flow field in high-pressure turbine stages was carried out at the Laboratorio di Fluidodinamica delle Macchine (LFM) of Politecnico di Milano. The research stage represents a typical modern HP gas turbine stage designed by means of three-dimensional (3D) techniques, characterized by a leaned stator and a bowed rotor and operating in high subsonic regime. The first part of the program concerns the analysis of the steady flow field in the stator-rotor axial gap by means of a conventional five-hole probe and a temperature sensor. Measurements were carried out on eight planes located at different axial positions, allowing the complete definition of the three-dimensional flow field both in absolute and relative frame of reference. The evolution of the main flow structures, such as secondary flows and vane wakes, downstream of the stator are here presented and discussed in order to evidence the stator aerodynamic performance and, in particular, the different flow field approaching the rotor blade row for the two axial gaps. This results set will support the discussion of the unsteady stator-rotor effects presented in Part II (Gaetani, P., Persico, G., Dossena, V., and Osnaghi, C., 2007, ASME J. Turbomach., 129(3), pp. 580–590). Furthermore, 3D time-averaged measurements downstream of the rotor were carried out at one axial distance and for two stator-rotor axial gaps. The position of the probe with respect to the stator blades is changed by rotating the stator in circumferential direction, in order to describe possible effects of the nonuniformity of the stator exit flow field downstream of the stage. Both flow fields, measured for the nominal and for a very large stator-rotor axial gap, are discussed, and results show the persistence of some stator flow structures downstream of the rotor, in particular, for the minimum axial gap. Finally, the flow fields are compared to evidence the effect of the stator-rotor axial gap on the stage performance from a time-averaged point of view.

Redistribution of Total Temperature Through an Annular Turbine Nozzle Cascade

2018 ◽  
Author(s):  
Joshua Szczudlak ◽  
Sara Rostami ◽  
Arman Mirhashemi ◽  
Scott Morris ◽  
Greg Sluyter ◽  
...  
Keyword(s):  
Three Dimensional ◽  
Turbine Rotor ◽  
Secondary Flows ◽  
Rotor Blades ◽  
Transition Model ◽  
High Pressure Turbine ◽  
Spatial Gradients ◽  
Total Temperature ◽  
Inlet Conditions ◽  
Rans Analysis

Flow exiting the combustor is highly turbulent and contains significant spatial gradients of pressure and temperature. The high pressure turbine nozzle vanes operating in this environment redistribute these spatial gradients and impact the inflow characteristics of the turbine rotor blades. The present study investigates the redistribution of total temperature through a turbine nozzle vane. Numerical investigation was performed using three-dimensional RANS analysis. Simulations were conducted using the Wilcox k–ω turbulence model and Shear Stress Transport (SST) with and without γ–Reθ transition model. Experimental measurements were obtained in an annular nozzle cascade facility. Two sets of inlet conditions were considered. The first was a nominally uniform total temperature. The second had a span-wise variation of total temperature. Both sets of inlet conditions had nominally the same inlet total pressure and inlet Mach number. Span-wise redistribution was evaluated using the circum-ferentially averaged total temperature profile at a plane downstream of the nozzle. Physical arguments about the influence of nozzle secondary flows on this redistribution are presented.

The Design and Testing of Air-Cooled Blading for an Industrial Gas Turbine

1983 ◽  
Vol 105 (3) ◽  
pp. 466-473 ◽  
Author(s):  
J. M. Hannis ◽  
M. K. D. Smith
Keyword(s):  
Gas Turbine ◽  
Engine Performance ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Transient Conditions ◽  
Blade Cooling ◽  
Advance Information ◽  
Industrial Gas Turbine ◽  
Design And Testing ◽  
A Current

The design and testing of a cooled high-pressure turbine stage to provide advance information for the Ruston Tornado 6MW industrial gas turbine is described. The cooled stage was designed to replace an existing uncooled stage in a current Ruston gas turbine to allow development testing under actual engine conditions. The instrumentation techniques used on the development engine, including infrared pyrometry, are discussed and results of the tests covering nozzle vane and rotor blade cooling under steady-state and transient conditions and engine performance are presented and compared with the design predictions.

Effect of Wake Passing on Unsteady Aerodynamic Performance in a Turbine Stage

2006 ◽  
Author(s):  
K. Yamada ◽  
K. Funazaki ◽  
K. Hiroma ◽  
M. Tsutsumi ◽  
Y. Hirano ◽  
...  
Keyword(s):  
Secondary Flow ◽  
Three Dimensional ◽  
Suction Side ◽  
Turbine Stage ◽  
Three Dimensional Flow ◽  
Unsteady Aerodynamic ◽  
Unsteady Effect ◽  
Unsteady Rans ◽  
Wake Passing ◽  
Stage Efficiency

In the present work, unsteady RANS simulations were performed to clarify several interesting features of the unsteady three-dimensional flow field in a turbine stage. The unsteady effect was investigated for two cases of axial spacing between stator and rotor, i.e. large and small axial spacing. Simulation results showed that the stator wake was convected from pressure side to suction side in the rotor. As a result, another secondary flow, which counter-rotated against the passage vortices, was periodically generated by the stator wake passing through the rotor passage. It was found that turbine stage efficiency with the small axial spacing was higher than that with the large axial spacing. This was because the stator wake in the small axial spacing case entered the rotor before mixing and induced the stronger counter-rotating vortices to suppress the passage vortices more effectively, while the wake in the large axial spacing case eventually promoted the growth of the secondary flow near the hub due to the migration of the wake towards the hub.

Design of an Intermediate Turbine Duct Downstream of a High Pressure Turbine

2016 ◽  
Author(s):  
Chaoshan Hou ◽  
Hu Wu
Keyword(s):  
High Pressure ◽  
Three Dimensional ◽  
Low Pressure ◽  
Aerodynamic Load ◽  
Duct Flow ◽  
Original Design ◽  
High Pressure Turbine ◽  
Intermediate Turbine Duct ◽  
Low Pressure Turbine ◽  
Inlet Conditions

The flow leaving the high pressure turbine should be guided to the low pressure turbine by an annular diffuser, which is called as the intermediate turbine duct. Flow separation, which would result in secondary flow and cause great flow loss, is easily induced by the negative pressure gradient inside the duct. And such non-uniform flow field would also affect the inlet conditions of the low pressure turbine, resulting in efficiency reduction of low pressure turbine. Highly efficient intermediate turbine duct cannot be designed without considering the effects of the rotating row of the high pressure turbine. A typical turbine model is simulated by commercial computational fluid dynamics method. This model is used to validate the accuracy and reliability of the selected numerical method by comparing the numerical results with the experimental results. An intermediate turbine duct with eight struts has been designed initially downstream of an existing high pressure turbine. On the basis of the original design, the main purpose of this paper is to reduce the net aerodynamic load on the strut surface and thus minimize the overall duct loss. Full three-dimensional inverse method is applied to the redesign of the struts. It is revealed that the duct with new struts after inverse design has an improved performance as compared with the original one.

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