Heat Transfer Measurements for Array Jet Impingement with Castellated Wall

2021 ◽  
pp. 1-27
Author(s):  
Taehyun Kim ◽  
Eui Yeop Jung ◽  
Minho Bang ◽  
Changyong Lee ◽  
Hee-Koo Moon ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Suction Side ◽  
Wall Jet ◽  
Impingement Cooling ◽  
Baseline Case ◽  
Sublimation Method ◽  
Reduction Effect

Abstract Impingement cooling is one of the powerful cooling methods in high-temperature devices. For gas turbine applications, impingement cooling is commonly applied in the transition piece of a combustor and in the leading edge, suction, and pressure sides of a turbine blade/vane. In the suction side and pressure side, impingement cooling is applied as a form of an array jet. However, due to the small gap between the jet hole and target surface, the wall jet faces a crossflow inside of the gap. This crossflow has an adverse effect on jets and deteriorates the heat transfer performance. Therefore, several studies have been conducted to minimize the crossflow effect. The present study also investigated the effect of crossflow reduction in the gap by having a castellated hole plate. The heat transfer was measured using the naphthalene sublimation method. Heat transfer data are compared among three different cases. One is the baseline case which is simple array jets. Others are the castellated cases with and without rib structures on the target wall. Jet-to-jet spacing(s/d) and jet-to-target spacing(z/d) are selected as geometrical variables. Also, the experiments were conducted for the Reynolds numbers (based on jet hole diameter) of 5,000, 15,000 and 30,000. The baseline case was named as B case, the castellated case without rib as C case and with rib as CR case. Both castellated cases showed the crossflow reduction effect and resulted high and similar Nusselt number values.

Heat Transfer Measurements for Array Jet Impingement With Castellated Wall

2021 ◽  
Author(s):  
Taehyun Kim ◽  
Eui Yeop Jung ◽  
Minho Bang ◽  
Changyong Lee ◽  
Hee Koo Moon ◽  
...  
Keyword(s):  
Mass Transfer ◽  
Heat Mass Transfer ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Impinging Jets ◽  
Wall Jet ◽  
Impingement Cooling ◽  
Baseline Case ◽  
Rib Structure

Abstract Impingement cooling is one of the powerful cooling methods in high-temperature devices. For the gas turbine applications, impingement cooling is commonly applied in the transition piece of a combustor and in the leading edge, suction and pressure sides of a turbine blade/vane. In the suction side and pressure side, impingement cooling is applied as a form of an array jet. However, due to the small gap between the jet hole and target surface, the wall jet faces a crossflow inside of the gap. This crossflow has an adverse effect on the jets and deteriorates the heat/mass transfer performance. Therefore, several studies have been conducted to minimized the crossflow effect. The present study also investigated the effect of crossflow reduction in the gap by having a castellated hole plate. The heat/mass transfer was measured using the naphthalene sublimation method. Heat/mass transfer data are compared among three different cases. One is the baseline case which is simple array impinging jets. Others are the castellated cases with and without rib structures on the target wall. Jet-to-jet spacing (s/d) and jet-to-target spacing (z/d) are selected as geometrical variables. Also, the experiments were conducted for the Reynolds numbers (based on jet hole diameter) of 5,000, 15,000 and 30,000. The baseline case was named as B case, the castellated case without rib structure as C case and with rib structure as CR case. Both C and CR cases showed the crossflow reduction effect and resulted high and similar Nusselt number values.

Numerical Study of Flow and Heat Transfer of Impingement Cooling on Model of Turbine Blade Leading Edge

2010 ◽  
Author(s):  
Zhao Liu ◽  
Zhenping Feng ◽  
Liming Song
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Numerical Study ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Nozzle Diameter ◽  
Impingement Cooling ◽  
Jet Nozzle ◽  
Blade Leading Edge

In this paper a numerical simulation is performed to simulate the impingement cooling on internal leading edge region, which is stretched by the middle cross section of the first stage rotor blade of GE-E3 engine high pressure turbine, and in the condition that jets flow is ejected from a row of four different diameter circular nozzles. The relative performances of three versions of turbulence models including the RNG κ-ε model, the standard κ-ω model and the SST κ-ω model in the simulation of a row of circle jet impingement heat transfer are compared with available experimental data. The results show that SST κ-ω model is the best one based on simulation accuracy. Then the SST κ-ω model is adopted for the simulation. The grid independence study is also carried out by using the Richardson extrapolation method. A single array of circle jets is arranged to investigate the impingement cooling and its effectiveness. Four different jet nozzle diameters are studied and seven different inlet flow Mach numbers of each jet nozzle diameter are calculated. The influence of the ratio of the spacing of jet nozzle from the target surface to the jet nozzle diameter on impingement cooling is also studied, in case of a constant ratio of jet spacing to jet nozzle diameter in different jet nozzle diameters. The results indicate that the heat transfer coefficient on the turbine blade leading edge increases with the increase of jet Mach number and jet nozzle diameter, the spanwise area weight average Nusselt number decreases with the increase of the ratio of the spacing of jet nozzle from the target surface to jet nozzle diameter, and a lower ratio of spacing of jet nozzle from the target surface to the jet nozzle diameter is desirable to improve the performance of impingement cooling on turbine leading edge.

scholarly journals Cooling Characteristic of a Wall Jet for Suppressing Crossflow Effect under Conjugate Heat Transfer Condition

Aerospace ◽  
2022 ◽  
Vol 9 (1) ◽  
pp. 29
Author(s):  
Qinghua Deng ◽  
Huihui Wang ◽  
Wei He ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Conjugate Heat Transfer ◽  
Flow Direction ◽  
Leading Edge ◽  
Target Surface ◽  
Suction Side ◽  
Wall Jet ◽  
Internal Cooling ◽  
Transfer Condition ◽  
Jet Cooling

The leading edge is the critical portion for a gas turbine blade and is often insufficiently cooled due to the adverse effect of Crossflow in the cooling chamber. A novel internal cooling structure, wall jet cooling, can suppress Crossflow effect by changing the coolant flow direction. In this paper, the conjugate heat transfer and aerodynamic characteristics of blades with three different internal cooling structures, including impingement with a single row of jets, swirl cooling, and wall jet cooling, are investigated through RANS simulations. The results show that wall jet cooling combines the advantages of impingement cooling and swirl cooling, and has a 19–54% higher laterally-averaged overall cooling effectiveness than the conventional methods at different positions on the suction side. In the blade with wall jet cooling, the spent coolant at the leading edge is extracted away through the downstream channels so that the jet could accurately impinge the target surface without unnecessary mixing, and the high turbulence generated by the separation vortex enhances the heat transfer intensity. The Coriolis force induces the coolant air to adhere to the pressure side’s inner wall surface, preventing the jet from leaving the target surface. The parallel cooling channels eliminate the common Crossflow effect and make the flow distribution of the orifices more uniform. The trailing edge outlet reduces the entire cooling structure’s pressure to a low level, which means less penalty on power output and engine efficiency.

Experimental and Numerical Study of Array Jet Impingement Cooling on a Leading-Edge Curved Surface

2020 ◽  
Author(s):  
Jorge Torres ◽  
Husam Zawati ◽  
Erik Fernandez ◽  
Jayanta Kapat ◽  
Jose Rodriguez
Keyword(s):  
Heat Transfer ◽  
Flow Field ◽  
Numerical Study ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Suction Side ◽  
Navier Stokes ◽  
Mean Flow ◽  
Side Pressure

Abstract Aerothermal performance of an asymmetrical-profile, leading-edge jet impingement array is studied using numerical and experimental techniques. This array consists of a single row of 9 jets impinging on a leading edge of diameter ratio D/d = 2, and a distinct suction side/pressure side akin to that of an actual turbine blade. Two different jet-to-target heights are tested, while the jet spacing of 4 jet diameters is kept constant. A range of jet-averaged Reynolds numbers between 20k – 80k are tested. The mean flow field of the mid-jet plane is quantified experimentally, through a non-intrusive experimental method of Particle Image Velocimetry (PIV), while area-averaged heat transfer is measured by the constant temperature copper block technique. The target surface is divided into several copper blocks to investigate the area-averaged heat transfer at each jet. The numerical portion of the presented work serves to investigate the fidelity of the Reynolds Averaged Navier-Stokes (RANS) k-ω turbulence model and how well it can predict the flow field within the geometrical domain of the leading edge.

Experimental and Numerical Investigation of a Shower Head Advanced Jet Impingement on Concave Surfaces

2018 ◽  
Author(s):  
Alankrita Singh ◽  
Bhamidi V. S. S. S. Prasad
Keyword(s):  
Heat Transfer ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Curvature Effect ◽  
Heat Transfer Characteristics ◽  
Impingement Cooling ◽  
Impingement Heat Transfer ◽  
Gap Ratio ◽  
Improved Performance

A novel configuration of jet impingement cooling for leading edge of a gas turbine blade is proposed in this paper. The new configuration is obtained by rearranging the jet impingement holes in a shower head fashion with a combination of circular and elliptic holes. The entire configuration is simulated by a jet impingement pipe (JIP) to experimentally investigate the improved performance of cooling of concave target surfaces. The central JIP has circular ends, remaining four neighboring JIP have 45° chamfer at one of its ends facing target surface to ensure uniformity and extension in cooling coverage. The heat transfer characteristics of jet impingement were investigated both experimentally and numerically by varying jet Reynolds number and gap ratio. Simulations are also carried out for different curvature ratios to determine the relative surface curvature effect on jet impingement heat transfer. This is accomplished by varying diameter of concave surface. The augmentation in heat transfer by both the elliptic (chamfered JIP) and circular (whose all JIP ends are circular) shower head arrangements are compared.

Leading Edge Jet Impingement Under High Rotation Numbers

2012 ◽  
Author(s):  
Cassius A. Elston ◽  
Lesley M. Wright
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Rotation Number ◽  
Leading Edge ◽  
Jet Impingement ◽  
Target Surface ◽  
Test Cases ◽  
Nusselt Numbers ◽  
Supply Channel ◽  
Cooling Air

The effect of rotation on jet impingement cooling is experimentally investigated in this study. Pressurized cooling air is supplied to a smooth, square channel in the radial outward direction. To model leading edge impingement in a gas turbine, jets are formed from a single row of discrete holes. The cooling air from the first pass is expelled through the holes, with the jets impinging on a semi-circular, concave surface. The inlet Reynolds number varied from 10000–40000 in the square supply channel. The rotation number and buoyancy parameter varied from 0–1.4 and 0–6.6 near the inlet of the channel, and as coolant is extracted for jet impingement, the rotation and buoyancy numbers can exceed 10 and 500 near the end of the passage. The average jet Reynolds number varied from 6000–24000, and the jet rotation number varied from 0–0.13. For all test cases, the jet-to-jet spacing (s/djet = 4), the jet-to-target surface spacing (l/djet = 3.2), and the impingement surface diameter-to-diameter (D/djet = 6.4) were held constant. A steady state technique was implemented to determine regionally averaged Nusselt numbers on the leading and trailing surfaces inside the supply channel and three spanwise locations on the concave target surface. It was observed that in all rotating test cases, the Nusselt numbers deviated from those measured in a non-rotating channel. The degree of separation between the leading and trailing surface increased with increasing rotation number. Near the inlet of the channel, heat transfer was dominated by entrance effects, however moving downstream, the local rotation number increased and the effect of rotation was more pronounced. The effect of rotation on the target surface was most clearly seen in the absence of crossflow. With pure jet impingement, the deflection of the impinging jet combined with the rotation induced secondary flows offered increased mixing within the impingement cavity and enhanced heat transfer. In the presence of strong crossflow of the spent air, the same level of heat transfer is measured in both the stationary and rotating channels.

scholarly journals Micro scale jet impingement cooling and its efficacy on turbine vanes : a numerical study

2021 ◽  
Author(s):  
Santhiya Jayaraman
Keyword(s):  
Heat Transfer ◽  
Numerical Study ◽  
Leading Edge ◽  
Jet Impingement ◽  
3D Analysis ◽  
Transfer Rates ◽  
Impingement Cooling ◽  
Micro Scale ◽  
Turbine Vane ◽  
Nozzle Configuration

A numerical analysis of effectiveness of micro-jet impingement cooling on leading edge of a turbine vane is presented. An axisymmetric single round jet was assessed for its ability and consistency as a preliminary study including the investigation of parameters influencing the heat transfer distribution. The analysis revealed that an increase in Nusselt number was attributed to increase in Reynolds number, decrease in jet diameter and H/D < 3. Significant improvement in heat transfer was observed for tapering nozzle configuration. The study was then further expanded to 3D analysis of leading edge cooling of turbine vane. Effect of nozzle diameter to micro-scale was studied, which showed 65% enhancement in the heat transfer rates.

Experimental and Numerical Study of Jet Impingement Cooling for Improved Gas Turbine Blade Internal Cooling With In-Line and Staggered Nozzle Arrays

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Abdel Rahman Salem ◽  
Farah Nazifa Nourin ◽  
Mohammed Abousabae ◽  
Ryoichi S. Amano
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Gas Turbine ◽  
Numerical Study ◽  
Turbine Blades ◽  
Jet Impingement ◽  
Target Surface ◽  
Internal Cooling ◽  
Impingement Cooling ◽  
Gas Turbine Blades

Abstract Internal cooling of gas turbine blades is performed with the combination of impingement cooling and serpentine channels. Besides gas turbine blades, the other turbine components such as turbine guide vanes, rotor disks, and combustor wall can be cooled using jet impingement cooling. This study is focused on jet impingement cooling, in order to optimize the coolant flow, and provide the maximum amount of cooling using the minimum amount of coolant. The study compares between different nozzle configurations (in-line and staggered), two different Reynold's numbers (1500 and 2000), and different stand-off distances (Z/D) both experimentally and numerically. The Z/D considered are 3, 5, and 8. In jet impingement cooling, the jet of fluid strikes perpendicular to the target surface to be cooled with high velocity to dissipate the heat. The target surface is heated up by a direct current (DC) power source. The experimental results are obtained by means of thermal image processing of the captured infra-red (IR) thermal images of the target surface. Computational fluid dynamics (CFD) analysis were employed to predict the complex heat transfer and flow phenomena, primarily the line-averaged and area-averaged Nusselt number and the cross-flow effects. In the current investigation, the flow is confined along with the nozzle plate and two parallel surfaces forming a bi-directional channel (bi-directional exit). The results show a comparison between heat transfer enhancement with in-line and staggered nozzle arrays. It is observed that the peaks of the line-averaged Nusselt number (Nu) become less as the stand-off distance (Z/D) increases. It is also observed that the fluctuations in the stagnation heat transfer are caused by the impingement of the primary vortices originating from the jet nozzle exit.

Effects of Jetting Orifice Geometry Parameters and Channel Reynolds Number on Bended Channel Cooling for a Novel Internal Cooling Structure

2019 ◽  
Author(s):  
Wei He ◽  
Qinghua Deng ◽  
Juan He ◽  
Tieyu Gao ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Leading Edge ◽  
Jet Impingement ◽  
Suction Side ◽  
Outer Wall ◽  
Internal Cooling ◽  
Cooling Effectiveness ◽  
Blade Leading Edge

Abstract A novel internal cooling structure has been raised recently to enhance internal cooling effectiveness and reduce coolant requirement without using film cooling. This study mainly focuses on verifying the actual cooling performance of the structure and investigating the heat transfer mechanism of the leading edge part of the structure, named bended channel cooling. The cooling performances of the first stage of GE-E3 turbine with three different blade leading edge cooling structures (impingement cooling, swirl cooling and bended channel cooling) were simulated using the conjugate heat transfer method. Furthermore, the effects of jetting orifice geometry and channel Reynolds number were studied with simplified models to illustrate the flow and heat transfer characteristics of the bended channel cooling. The results show that the novel internal cooling structure has obvious advantages on the blade leading edge and suction side under operating condition. The vortex core structure in the bended channel depends on orifice width, but not channel Reynolds number. With the ratio of orifice width to outer wall thickness smaller than a critical value of 0.5, the coolant flows along the external surface of the channel in the pattern of “inner film cooling”, which is pushed by centrifugal force and minimizes the mixing with spent cooling air. Namely, the greatly organized coolant flow generates higher cooling effectiveness and lower coolant demand. Both the Nusselt number on the channel surfaces and total pressure loss increase significantly when the orifice width falls or channel Reynolds increases, but the wall jet impingement distance appears to be less influential.

scholarly journals Micro scale jet impingement cooling and its efficacy on turbine vanes : a numerical study

2021 ◽  
Author(s):  
Santhiya Jayaraman
Keyword(s):  
Heat Transfer ◽  
Numerical Study ◽  
Leading Edge ◽  
Jet Impingement ◽  
3D Analysis ◽  
Transfer Rates ◽  
Impingement Cooling ◽  
Micro Scale ◽  
Turbine Vane ◽  
Nozzle Configuration

A numerical analysis of effectiveness of micro-jet impingement cooling on leading edge of a turbine vane is presented. An axisymmetric single round jet was assessed for its ability and consistency as a preliminary study including the investigation of parameters influencing the heat transfer distribution. The analysis revealed that an increase in Nusselt number was attributed to increase in Reynolds number, decrease in jet diameter and H/D < 3. Significant improvement in heat transfer was observed for tapering nozzle configuration. The study was then further expanded to 3D analysis of leading edge cooling of turbine vane. Effect of nozzle diameter to micro-scale was studied, which showed 65% enhancement in the heat transfer rates.

Sign in / Sign up

Export Citation Format

Share Document