Proposal of an Improved Contactless Measurement Method Using an Advanced LED Displacement Sensor for Vibration Stress of Piping Systems

2021 ◽  
Author(s):  
Akira Maekawa ◽  
Takashi Tsuji ◽  
Tsuneo Takahashi
Keyword(s):  
Mode Shape ◽  
Measurement Method ◽  
Previous Method ◽  
Measuring System ◽  
Displacement Sensor ◽  
Contactless Measurement ◽  
Piping System ◽  
Bending Mode ◽  
Piping Systems ◽  
Vibration Stress

Abstract The present paper proposes an improved contactless measurement method for vibration stress of piping systems, by which the measurement time is shorter and the measuring works are more simple. The proposed method includes two processes, in which the bending mode shape of piping vibration is identified by a transmission-type light emitting diode (LED) displacement sensor and the vibration stress is calculated based on beam theory using the approximated curve of the bending mode shape. The proposed method uses one advanced LED displacement sensor to measure the vibration stress though multiple conventional LED sensors must be used in the previous method developed by the authors. Therefore, the measuring system could be reduced in size and a light-weight and portable measurement instrument was developed. The measurement accuracy and reliability of the new method were validated by the vibration experiment using a mock-up piping system.

Development of a Contactless Measurement Method Using an LED-Optical Displacement Sensor for Vibration Stress of Piping Systems

2015 ◽  
Author(s):  
Akira Maekawa ◽  
Takashi Tsuji ◽  
Tsuneo Takahashi
Keyword(s):  
Measurement Method ◽  
Previous Method ◽  
Measuring System ◽  
Displacement Sensor ◽  
Contactless Measurement ◽  
Curvature Radius ◽  
Piping System ◽  
Optical Displacement ◽  
Piping Systems ◽  
Vibration Stress

The present paper proposes an efficient contactless measurement method for vibration stress of piping systems, by which the measurement tasks are performed within an extremely short time and the measured stress can be evaluated immediately after the measurement. The proposed method includes two processes, in which the bending shape of a pipe induced by vibration response is identified by a transmission-type optical displacement sensor and the vibration stress is calculated based on beam theory using the curvature radius estimated by approximating the bending shape. The proposed method uses only one LED-optical sensor to measure the vibration stress though multiple sensors must be used in the previous method developed by the authors. Therefore, the measuring system could be reduced in size and a light-weight and portable measurement instrument was developed. The measurement accuracy and reliability of the new method were verified by the vibration experiment using a mock-up piping system.

scholarly journals Study on applicability of a contactless measurement method for vibration stress using laser displacement sensors

2015 ◽  
Vol 81 (831) ◽  
pp. 15-00195-15-00195 ◽  
Author(s):  
Akira MAEKAWA ◽  
Michiyasu NODA ◽  
Masanori SHINTANI ◽  
Michiaki SUZUKI
Keyword(s):  
Measurement Method ◽  
Contactless Measurement ◽  
Displacement Sensors ◽  
Vibration Stress

scholarly journals Measurement Method for Quality Control of Cylinders in Roll-to-Roll Printing Machines

Machines ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 16 ◽  
Author(s):  
Diego Scaccabarozzi ◽  
Marianna Magni ◽  
Bortolino Saggin ◽  
Marco Tarabini ◽  
Carmine Cioffi ◽  
...  
Keyword(s):  
Quality Control ◽  
Measurement Method ◽  
Test Bench ◽  
Displacement Sensor ◽  
Surface Finishing ◽  
Contactless Measurement ◽  
Cylinder Surface ◽  
Roll To Roll ◽  
Quality Check

This paper describes a measurement method for the quality control of cylinders for printing machines based on roll-to-roll presses. If the surface finishing of the cylinders is not adequate, the printing is unacceptable, and the defective cylinders must be reworked. The performed quality check of the cylinder surface roughness by means of contact methods was unable to identify the cylinder defects, and acceptance of the manufactured cylinders before integration was demanded to the visual inspection performed by trained operators. In this work a contactless measurement method based on the eddy current displacement sensor was proposed and validated as a tool for quality check as an alternative to optical roughness measurements. A test bench for the characterization of printer cylinders was designed and manufactured, allowing for the validation of the proposed method on different batches of cylinders and the identification of a threshold to guide the acceptance of tested cylinders prior to mounting on the roll-to-roll press.

Noncontact Measurement Method of Vibration Stress Using Optical Displacement Sensors for Piping Systems in Nuclear Power Plants

2015 ◽  
Vol 1 (3) ◽  
Author(s):  
Akira Maekawa ◽  
Tsuneo Takahashi ◽  
Takashi Tsuji ◽  
Michiyasu Noda
Keyword(s):  
Nuclear Power ◽  
Measurement Method ◽  
Power Plants ◽  
Nuclear Power Plants ◽  
Vibration Measurement ◽  
Piping System ◽  
Noncontact Measurement ◽  
Displacement Sensors ◽  
Optical Displacement ◽  
Vibration Stress

In nuclear power plants, vibration stress of piping is frequently measured to prevent the occurrence of fatigue failure. A simpler and more efficient measurement method is desired for rapid integrity evaluation of piping. In this study, a method to measure vibration stress in a noncontact manner using optical displacement sensors is presented and validated. The proposed method estimates vibration-induced stress of small-bore piping directly using noncontact sensors based on a light-emission diode. First, the noncontact measurement method was proposed, and the measurement instrument based on the proposed method was developed for the validation. Next, vibration measurement experiments using the instrument were conducted for a mock-up piping system and an actual piping system. The measurement results were compared with the values measured by the conventional method of known accuracy using strain gauges. From this comparison, the proposed noncontact measurement method was demonstrated to be able to provide sufficient accuracy for practical use.

Intelligent Displacement Measuring System for Rock Stratum

2011 ◽  
Vol 103 ◽  
pp. 583-586
Author(s):  
Feng Ling Li ◽  
Jian Hua Rong ◽  
Yu Ping Zhang
Keyword(s):  
Civil Engineer ◽  
Real Time ◽  
Sampling Rate ◽  
Measuring System ◽  
Displacement Sensor ◽  
Rock Stratum ◽  
Baud Rate ◽  
Real Time Clock ◽  
High Sampling Rate ◽  
Displacement System

Measuring rock stratum displacement in dam grouting process is very important. A new displacement system is designed, comprising a programmable microcontroller Atmega16, a new grating capacitive displacement sensor(GCDS), DS1302 real time clock chip and announciator etc. The system has high sampling rate of 9600 baud rate and can trap the displacement equal to 0.001 millimeter in one second. Equipped with mechanical conveyance system, the system can be applied to the civil engineer. The experiment results show the instrument can measure accurately the displacement value and alarm geologic disaster in time, which can conduct continuous and accurate monitoring and provide operation decisions for dam engineers.

Non-Linear Design Verification of Nuclear Power Piping According to ASME III NB/NC

2008 ◽  
Author(s):  
Lingfu Zeng ◽  
Lennart G. Jansson
Keyword(s):  
Nuclear Power ◽  
Design Evaluation ◽  
Piping System ◽  
Design Verification ◽  
Intensive Study ◽  
Non Linear ◽  
Piping Systems ◽  
Design Requirements

A nuclear piping system which is found to be disqualified, i.e. overstressed, in design evaluation in accordance with ASME III, can still be qualified if further non-linear design requirements can be satisfied in refined non-linear analyses in which material plasticity and other non-linear conditions are taken into account. This paper attempts first to categorize the design verification according to ASME III into the linear design and non-linear design verifications. Thereafter, the corresponding design requirements, in particular, those non-linear design requirements, are reviewed and examined in detail. The emphasis is placed on our view on several formulations and design requirements in ASME III when applied to nuclear power piping systems that are currently under intensive study in Sweden.

Comparison of Failure Modes of Piping Systems With Wall Thinning Subjected to In-Plane, Out-of-Plane, and Mixed Mode Bending Under Seismic Load: An Experimental Approach

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Izumi Nakamura ◽  
Akihito Otani ◽  
Masaki Shiratori
Keyword(s):  
Dynamic Behavior ◽  
Failure Modes ◽  
Seismic Load ◽  
Piping System ◽  
Shake Table ◽  
Shake Table Tests ◽  
Wall Thinning ◽  
Piping Systems ◽  
Out Of Plane ◽  
Plane Bending

Pressurized piping systems used for an extended period may develop degradations such as wall thinning or cracks due to aging. It is important to estimate the effects of degradation on the dynamic behavior and to ascertain the failure modes and remaining strength of the piping systems with degradation through experiments and analyses to ensure the seismic safety of degraded piping systems under destructive seismic events. In order to investigate the influence of degradation on the dynamic behavior and failure modes of piping systems with local wall thinning, shake table tests using 3D piping system models were conducted. About 50% full circumferential wall thinning at elbows was considered in the test. Three types of models were used in the shake table tests. The difference of the models was the applied bending direction to the thinned-wall elbow. The bending direction considered in the tests was either of the in-plane bending, out-of-plane bending, or mixed bending of the in-plane and out-of-plane. These models were excited under the same input acceleration until failure occurred. Through these tests, the vibration characteristic and failure modes of the piping models with wall thinning under seismic load were obtained. The test results showed that the out-of-plane bending is not significant for a sound elbow, but should be considered for a thinned-wall elbow, because the life of the piping models with wall thinning subjected to out-of-plane bending may reduce significantly.

The Influence of Support Hardware and Piping System Seismic Response on Snubber Support Damping

1997 ◽  
Vol 119 (4) ◽  
pp. 451-456 ◽  
Author(s):  
C. Lay ◽  
O. A. Abu-Yasein ◽  
M. A. Pickett ◽  
J. Madia ◽  
S. K. Sinha
Keyword(s):  
Seismic Response ◽  
Fundamental Frequency ◽  
Damping Ratio ◽  
Damping Coefficient ◽  
Piping System ◽  
Nodal Displacement ◽  
Damping Coefficients ◽  
Fundamental Frequencies ◽  
Piping Systems

The damping coefficients and ratios of piping system snubber supports were found to vary logarithmically with pipe support nodal displacement. For piping systems with fundamental frequencies in the range of 0.6 to 6.6 Hz, the support damping ratio for snubber supports was found to increase with increasing fundamental frequency. For 3-kip snubbers, damping coefficient and damping ratio decreased logarithmically with nodal displacement, indicating that the 3-kip snubbers studied behaved essentially as coulomb dampers; while for the 10-kip snubbers studied, damping coefficient and damping ratio increased logarithmically with nodal displacement.

The measuring system for monitoring the microarc heating process during surface hardening of steel products

2021 ◽  
pp. 33-39
Author(s):  
Makar S. Stepanov ◽  
rina G. Koshlyakova
Keyword(s):  
Heat Treatment ◽  
Mathematical Model ◽  
Electric Current ◽  
Measurement Method ◽  
Sample Surface ◽  
Steel Sample ◽  
Measuring System ◽  
Heating Process ◽  
Carbon Powder ◽  
Measured Temperature

The accelerated heat treatment during steel products hardening technology has been investigated. The possibility of measuring the temperature of steel products by thermoelectric platinum-platinum-rhodium thermocouple under microarc heating conditions is analyzed. During the experiments, working junctions of two S-type thermocouples: working and standard, were coined into the sample surface at the same level. The free thermocouples ends were connected to a digital multimeter and a personal computer. It was determined that 5 factors affect the measurement results: the electric current strength in the circuit, carbon powder, calibration, number of repeated measurement cycles, and a thermocouple copy. When planning the experiment, the concept of conducting a step-by-step nested experiment was used. Variance analysis method was used to process the experimental results. The measurement method precision parameters were calculated: repeatability and reproducibility. A linear mathematical model linking the measurement method reproducibility index with the measured temperature value has been obtained. A linear mathematical model is obtained that relates the reproducibility index of the measurement method to the measured temperature value. A measuring system for the experimental determination of the temperature of a steel sample is proposed and its application is justified for different electric current densities on the sample surface and varying duration of microarc heating. The possibilities of selecting and controlling the microarc heating modes depending on the required temperature of the heat treatment of the steel product are determined.

Profile Measurement of a Curved Workpiece by the Fuzzy Control of Sensor Positioning

1999 ◽  
Author(s):  
Masatake Shiraishi ◽  
Gongjun Yang
Keyword(s):  
Fuzzy Control ◽  
Control Algorithm ◽  
Experimental Results ◽  
Measuring System ◽  
Displacement Sensor ◽  
Profile Measurement ◽  
Laser Displacement Sensor ◽  
Inclination Angles ◽  
Fuzzy Control Algorithm ◽  
Sensor Positioning

Abstract A laser displacement sensor which has a resolution of 0.5 μm was used to determine the measurement of a curved workpiece profile in turning. This sensor is attached to a specially designed stage and is operated by three motors which are controlled by a fuzzy control algorithm. The experimental results show that the measuring system can be applied to workpieces having inclination angles of up to around 45°. The proposed measuring system has a practical measuring accuracy to within ten micrometers.

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