Extended dynamic stiffness model for analyzing flexure-hinge mechanisms with lumped compliance

2021 ◽  
pp. 1-44
Author(s):  
Mingxiang Ling ◽  
Xianmin Zhang ◽  
Junyi Cao

Abstract This paper introduces an extended dynamic stiffness modeling approach for concurrent kinetostatic and dynamic analyses of planar flexure-hinge mechanisms with lumped compliance. Firstly, two novel dynamic stiffness matrices are derived for a flexure hinge connected to rigid bodies by shifting its end node to the mass centre of rigid bodies considering the geometric effect of rigid motion. A straightforward modeling procedure is then proposed for the whole compliant mechanism by selecting the displacements at both the mass centre of rigid bodies and the rest end nodes of flexure hinges as the hybrid state variables, differing from the traditional finite element method. With the presented approach, the statics and dynamics of flexure-hinge mechanisms with irregular-shaped rigid body in complex serial-parallel configurations can be analyzed in a concise form. At last, the presented method is compared with other theoretical models, finite element simulation and experiments for three case studies of a bridge-type compliant mechanism, a leveraged XY precision positioning stage and a Scott-Russell-mechanism-based XY𝑣 flexure manipulator. The results reveal the easy operation and satisfying prediction accuracy of the presented method.

Author(s):  
K-B Choi

This paper presents a novel equation of motion for flexure hinge-based mechanisms. The conventional equation of motion presented in previous work does not adequately describe the behaviours of rigid bodies for the following reasons: firstly, rotational directions for a transformed stiffness lack consistency at the two ends of a flexure hinge; secondly, the length of the flexure hinge is not considered in the equation. The equation of motion proposed in this study solves these problems. Modal analyses are carried out using the proposed equation of motion, the conventional equation of motion found in previous work, and a finite element method. The results show that the proposed equation of motion describes the behaviours of the rigid bodies better than the conventional equation of motion does.


Author(s):  
M. M. Sawant ◽  
P. R. Anerao

To reduce fatigue failure of compliant mechanism, it is necessary to design and analyze the flexure hinge parametrically. A methodology to design a flexural hinges for compliant mechanism is proposed in this paper to improve fatigue life. Results obtained by finite element analysis shows that used design equations are reliable and easier to be used in the design of such proportion flexural hinges. The proposed analytical model gives a new viewpoint on the design of circular flexure hinge based compliant mechanisms. Circular flexural joint was manufactured by using Al 6061 T6 material and experimental setup is developed to test this flexural hinge. Results obtained by FEA were found to be in good correlation with experimental results. The variation in the results can be attributed to variation in properties of material, actual dimensions of setup etc.


Author(s):  
Sarin Shrestha ◽  
Raymond K. Yee

Compliant mechanism is a monolithic device that utilizes flexible elements, instead of pins, to transform the input to a useful output position, and flexure hinge is an integral part of a compliant mechanism. Flexure hinge design is important because it provides a means for motion actuation in a mechanism. An ideal design of a flexure hinge for a displacement output mechanism is that it provides maximum displacement output with minimum input. The objective of this study is to establish a design guide based on stiffness, displacement, and stresses for a generalized circular micro flexure hinge model using finite element method. Parametric study of a circular flexure hinge was performed using ABAQUS finite element code. The finite element results were compared with relevant analytical model from literature. Micro flexure hinge finite element models with selected range of dimensions for study were evaluated, and the optimal dimensions for flexure hinge design for maximum output displacement and minimum stresses were identified. From this study, the following parameters were established as design guide for a circular micro flexure hinge. With the width (w) of a circular flexure from 300 to 500μm range, our recommended flexure hinge height (h) is twice of the width, and the flexure hinge thickness ratio (b/t) is about 10.


Author(s):  
Giovanni Berselli ◽  
Rocco Vertechy ◽  
Gabriele Vassura ◽  
Vincenzo Parenti Castelli

The interest in actuators based on dielectric elastomer films as a promising technology in robotic and mechatronic applications is increasing. The overall actuator performances are influenced by the design of both the active film and the film supporting frame. This paper presents a single-acting actuator which is capable of supplying a constant force over a given range of motion. The actuator is obtained by coupling a rectangular film of silicone dielectric elastomer with a monolithic frame designed to suitably modify the force generated by the dielectric elastomer film. The frame is a fully compliant mechanism whose main structural parameters are calculated using a pseudo-rigid-body model and then verified by finite element analysis. Simulations show promising performance of the proposed actuator.


Author(s):  
Qiuyi Shen ◽  
Zhenghao Zhu ◽  
Yi Liu

A three-dimensional finite element model for scarf-repaired composite laminate was established on continuum damage model to predict the load capacity under tensile loading. The mixed-mode cohesive zone model was adopted to the debonding behavior analysis of adhesive. Damage condition and failure of laminates and adhesive were subsequently addressed. A three-dimensional bilinear constitutive model was developed for composite materials based on damage mechanics and applied to damage evolution and loading capacity analyses by quantifying damage level through damage state variables. The numerical analyses were implemented with ABAQUS finite element analysis by coding the constitutive model into material subroutine VUMAT. Good agreement between the numerical and experimental results shows the accuracy and adaptability of the model.


Author(s):  
Adarsh Mavanthoor ◽  
Ashok Midha

Significant reduction in cost and time of bistable mechanism design can be achieved by understanding their bistable behavior. This paper presents bistable compliant mechanisms whose pseudo-rigid-body models (PRBM) are four-bar mechanisms with a torsional spring. Stable and unstable equilibrium positions are calculated for such four-bar mechanisms, defining their bistable behavior for all possible permutations of torsional spring locations. Finite Element Analysis (FEA) and simulation is used to illustrate the bistable behavior of a compliant mechanism with a straight compliant member, using stored energy plots. These results, along with the four-bar and the compliant mechanism information, can then be used to design a bistable compliant mechanism to meet specified requirements.


2018 ◽  
Vol 86 (2) ◽  
Author(s):  
Yujun Deng ◽  
Jin Wang ◽  
Peiyun Yi ◽  
Linfa Peng ◽  
Xinmin Lai ◽  
...  

The improvement of the accuracy and efficiency of microforming process of polymers is of great significance to meet the miniaturization of polymeric components. When the nonuniform deformation is reduced to the microscopic scale, however, the mechanics of polymers shows a strong reinforcement behavior. Traditional theoretical models of polymers which have not considered material feature lengths are difficult to describe the size effect in micron scale, and the process simulation models based on the traditional theory could not provide effective and precise guidance for polymer microfabrication techniques. The work reported here proposed strategies to simulate size effect behaviors of glassy polymers in microforming process. First, the strain gradient elastoviscoplastic model was derived to describe the size affected behaviors of glassy polymers. Based on the proposed constitutive model, an eight-node finite element with the consideration of nodes' rotation was developed. Then, the proposed finite element method was verified by comparisons between experiments and simulations for both uniaxial compression and microbending. Finally, based on the FE model, under the consideration of the effect of rotation gradient, the strain distribution, the deformation energy, and the processing load were discussed. These strategies are immediately applicable to other wide-ranging classes of microforming process of glassy polymers, thereby foreshadowing their use in process optimizations of microfabrication of polymer components.


2011 ◽  
Vol 314-316 ◽  
pp. 1792-1795
Author(s):  
Hu Huang ◽  
Hong Wei Zhao ◽  
Jie Yang ◽  
Shun Guang Wan ◽  
Jie Mi ◽  
...  

In this paper, a miniaturization nanoindentation and scratch device was developed. Finite element analysis was carried out to study static and modal characteristics of x/y flexure hinge and z axis driving hinge as well as effect of geometric parameters on output performances of z axis driving hinge. Results indicated that x/y flexure hinge and z axis driving hinge had enough strength and high natural frequencies. Geometric parameters of z axis driving hinge affected output performances significantly. The model of developed device was established. Indentation experiments of Si and amorphous alloy showed that the developed miniaturization nanoindentation and scratch device worked well and can carry out indentation experiments with certain accuracy.


2021 ◽  
Author(s):  
Ishan Ali Khan

Since their discovery, immense attention has been given to carbon nanotubes (CNTs), due to their exceptional thermal, electronic and mechanical properties and, therefore, the wide range of applications in which they are, or can be potentially, employed. Hence, it is important that all the properties of carbon nanotubes are studied extensively. This thesis studies the vibrational frequencies of double-walled and triple-walled CNTs, with and without an elastic medium surrounding them, by using Finite Element Method (FEM) and Dynamic Stiffness Matrix (DSM) formulations, considering them as Euler-Bernoulli beams coupled with van der Waals interaction forces. For FEM modelling, the linear eigenvalue problem is obtained using Galerkin weighted residual approach. The natural frequencies and mode shapes are derived from eigenvalues and eigenvectors, respectively. For DSM formulation of double-walled CNTs, a nonlinear eigenvalue problem is obtained by enforcing displacement and load end conditions to the exact solution of single equation achieved by combining the coupled governing equations. The natural frequencies are obtained using Wittrick-Williams algorithm. FEM formulation is also applied to both double and triple-walled CNTs modelled as nonlocal Euler-Bernoulli beam. The natural frequencies obtained for all the cases, are in agreement with the values provided in literature.


2014 ◽  
Vol 2014 (4) ◽  
pp. 114-124
Author(s):  
Юрий Костенко ◽  
Yuriy Kostenko ◽  
Анатолий Чепурной ◽  
Anatoliy Chepurnoy ◽  
Александр Литвиненко ◽  
...  

The methods of direct perturbation for finite element models of thin-walled engineering constructions for sensitivity analysis of their strength, stiffness and dynamic characteristics to the change in their thickness are proposed. The approach for prediction of distribution for natural frequencies migration as result of change in their thickness are presented. The applicability of the linearized models to determine displacements, stresses and natural frequencies slightly thinned design compared to the nominal (original) are shown. The examples of test problems are given.


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