Effect of Working Conditions on the Lubricated Wear Behavior of Zn-40Al-2Cu-2Si Alloy in the As-Cast and T6 Heat-Treated States

2021 ◽  
pp. 1-19
Author(s):  
Temel Savaşkan ◽  
Ali Paşa Hekimoğlu ◽  
Zeki Azakli ◽  
Merve Çaliş
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Working Conditions ◽  
Wear Behavior ◽  
Wear Volume ◽  
Average Surface Roughness ◽  
Sliding Speed ◽  
Average Surface ◽  
Heat Treated ◽  
Oil Flow

Abstract In order to determine the effect of working conditions on the lubricated wear behavior of Zn-40Al-2Cu-2Si alloy in the as cast and T6 heat-treated states, its tribological properties were studied at different oil flow rates, contact pressures, and sliding speeds in comparison with SAE 660 bronze. It was observed that the friction coefficient, temperature, and wear volume of both materials decrease, but their average surface roughness increase with increasing oil flow rate. As the pressure increased, the friction coefficient and average surface roughness of the experimental materials decreased, but their temperature and wear volume increased. It was also found that the working temperature of these materials increased, but their wear volume showed a decrement and a subsequent increment with increasing sliding speed. In addition, their wear volume and average surface roughness showed opposite changes with the sliding speed. The results of the lubricated friction and wear tests were discussed in terms of the microstructure and mechanical properties of the experimental materials and test conditions. Zn-40Al-2Cu-2Si alloy in both as cast and heat-treated conditions showed lower wear volume and friction coefficient than SAE 660 bronze. This indicates that Zn-40Al-2Cu-2Si alloy can be used to manufacture diesel engine crankshaft journal bearings.

Effect of Linear Sliding Speed on Wear Behavior of Al2O3/TiC Ceramic Composite and Diamond Slicing Blade

2014 ◽  
Vol 1025-1026 ◽  
pp. 292-297
Author(s):  
Witsarut Penglao ◽  
Luangvaranunt Tachai ◽  
Boonrat Lohwongwatana
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Wear Behavior ◽  
Specific Wear Rate ◽  
Initial State ◽  
Sliding Speed ◽  
Pin On Disk ◽  
Worn Surface ◽  
Sliding Distance

Pin-on-disk technique was used as a tool to study the tribological properties of contacting surfaces of alumina-titanium carbide composite material and diamond slicing blade. Conditions for testing are linear sliding speed between 0.2 and 0.4 m/s under applied load of 10 N and sliding distance up to 5000 m. The physical properties of both specimens which are mass loss, surface roughness and morphology of worn surface are investigated. The effect of linear sliding speed is analyzed in term of friction coefficient, surface roughness, and specific wear rate. It was found that, at initial state of wear, when sliding distant is less than 1000 m, the wear is severe, as seen by high values of specific wear rate and large fluctuation of friction coefficient. Worn surface of AlTiC is rougher than as-received condition. For a longer sliding distant, milder abrasion is found, as seen by the lower specific wear rate, and less fluctuation of friction coefficient, which produces worn AlTiC surface which is smoother than the as-received condition.

scholarly journals Ultrasonic dispersion method used in glass polishing experiment

2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110118
Author(s):  
Zenan Chu ◽  
Tao Wang ◽  
Qiang He ◽  
Kai Zhao
Keyword(s):  
Surface Roughness ◽  
Rare Earth ◽  
Surface Morphology ◽  
Ultrasonic Method ◽  
Average Surface Roughness ◽  
Polishing Process ◽  
Ultrasonic Dispersion ◽  
Processing Efficiency ◽  
Average Surface ◽  
Evaluation Indexes

To solve the problems of low processing efficiency and poor glass surface quality when using rare earth polishing powder to grind super-hard K9 glass. The potential, phase structure, surface morphology, and particle size distribution of the nano-rare earth polishing powder were characterized. Compare the evaluation indexes such as polishing efficiency, surface morphology, and contact angle after the polishing process is changed. The results of the comparative study show that the average surface roughness of the glass after heating ultrasonic polishing process is 0.9064 nm, the polishing rate reaches 0.748 μm/min, the average surface roughness of the glass without heating ultrasonic polishing process is 1.3175 nm, and the polishing rate reaches 0.586 μm/min, the ultrasonic assisted polishing process is superior to the conventional polishing process. The heating ultrasonic method provides experimental basis for precise and rapid processing.

EFFECT OF ABRASIVE TYPE ON THE SURFACE ROUGHNESS AND MRR IN MAF OF AISI 304 STEEL

2021 ◽  
Author(s):  
MAHMUT ÇELIK ◽  
HAKAN GÜRÜN ◽  
ULAŞ ÇAYDAŞ
Keyword(s):  
Surface Roughness ◽  
Removal Rate ◽  
Three Dimensional ◽  
Steel Plates ◽  
304 Stainless Steel ◽  
Average Surface Roughness ◽  
Machining Time ◽  
Aisi 304 ◽  
Average Surface ◽  
Different Levels

In this study, the effects of experimental parameters on average surface roughness and material removal rate (MRR) were experimentally investigated by machining of AISI 304 stainless steel plates by magnetic abrasive finishing (MAF) method. In the study in which three different abrasive types were used (Al2O3, B4C, SiC), the abrasive grain size was changed in two different levels (50 and 80[Formula: see text][Formula: see text]m), while the machining time was changed in three different levels (30, 45, 60[Formula: see text]min). Surface roughness values of finished surfaces were measured by using three-dimensional (3D) optical surface profilometer and surface topographies were created. MRRs were measured with the help of precision scales. The abrasive particles’ condition before and after the MAF process was examined and compared using a scanning electron microscope. As a result of the study, the surface roughness values of plates were reduced from 0.106[Formula: see text][Formula: see text]m to 0.028[Formula: see text][Formula: see text]m. It was determined that the best parameters in terms of average surface roughness were 60[Formula: see text]min machining time with 50[Formula: see text][Formula: see text]m B4C abrasives, while the best result in terms of MRR was taken in 30[Formula: see text]min with 50[Formula: see text][Formula: see text]m SiC abrasives.

In-Process Prediction of Surface Roughness in Grinding Process by Monitoring of Cutting Force Ratio

2014 ◽  
Vol 627 ◽  
pp. 29-34 ◽  
Author(s):  
Vichaya Thammasing ◽  
Somkiat Tangjitsitcharoen
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Spindle Speed ◽  
Least Square ◽  
Depth Of Cut ◽  
Grinding Process ◽  
Average Surface Roughness ◽  
Average Surface ◽  
Developed Surface ◽  
Force Ratio

The purpose of this research is to develop the models to predict the average surface roughness and the surface roughness during the in-process grinding by monitoring the cutting force ratio. The proposed models are developed based on the experimentally obtained results by employing the exponential function with four factors, which are the spindle speed, the feed rate, the depth of cut, and the cutting force ratio. The experimentally obtained results showed that the dimensionless cutting force ratio is usable to predict the surface roughness during the grinding process, which can be calculated and obtained by taking the ratio of the corresponding time records of the cutting force Fy in the spindle speed direction to that of the cutting force Fz in the radial wheel direction. The multiple regression analysis is utilized to calculate the regression coefficients with the use of the least square method at 95% confident level. The experimentally obtained models have been verified by the new cutting tests. It is proved that the developed surface roughness models can be used to predict the in-process surface roughness with the high accuracy of 93.9% for the average surface roughness and 92.8% for the surface roughness.

Development of TSV Reveal Process Using Very Fine Si/Cu Grinding and Metal Contamination Removal

2015 ◽  
Vol 2015 (DPC) ◽  
pp. 001928-001955
Author(s):  
Naoya Watanabe ◽  
Masahiro Aoyagi ◽  
Daisuke Katagawa ◽  
Tsubasa Bandoh ◽  
Takahiko Mitsui ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Chemical Mechanical Polishing ◽  
Metal Contamination ◽  
Mechanical Polishing ◽  
Grinding Wheel ◽  
Average Surface Roughness ◽  
Average Surface ◽  
3D Ics ◽  
Cu Contamination ◽  
Contamination Removal

Three-dimensional integrated circuits (3D-ICs) using through silicon via (TSV) have been developed as an emerging technology that can lead to significant progress (1–4). Among various TSV processes, the via-middle process has potential for wide spread use because formation of small-sized TSVs is relatively easy in the via-middle process. However, TSV reveal process must be performed for electrical contact in the via-middle process. This TSV reveal process is important because it can influence the metal contamination and stacking yield of 3D-ICs. Conventionally, TSV reveal is performed by Si grinding and Si dry etching (5). A disadvantage of that method is the resultant TSV depth deviation, which can cause bonding failure during wafer/chip stacking. In (6), TSV leveling was performed by introducing a chemical mechanical polishing (CMP) step after deposition of the backside insulator. However, the revealed TSVs break during CMP step if they exceed a certain height. To overcome these problems, we developed a novel TSV reveal process comprising direct Si/Cu grinding and metal contamination removal (7,8). First, simultaneous grinding of Cu and Si was performed using a novel vitrified grinding wheel. In situ cleaning with a high-pressure micro jet and the inelastic porous structure of the grinding wheel suppressed the adhesion of Cu contaminants to the Si, and TSVs were leveled and exposed. Next, an electroless Ni-B film was deposited on the Cu surface of the TSVs. The Si was etched with an alkaline solution, whereas the Cu was protected by the Ni-B film. An insulator was deposited, and then the insulator on the top surface of the TSV was removed. We achieved the backside reveal of TSVs without TSV depth deviation and suppressed Cu contamination to less than 1e11 atoms/cm2. However, after direct Si/Cu grinding with an 8000 grit grinding wheel, the average surface roughness of Si was 5–10 nm, which is larger than that after chemical mechanical polishing (CMP). In this paper, we developed vitrified grinding wheels with very high grit numbers (#30,000 and #45,000) and present an improved version of our TSV reveal process. The average surface roughness of Si after Si/Cu grinding was approximately 3 nm for the 30,000 grit grinding wheel and 1 nm for the 45,000 grit grinding wheel. This value is equivalent to that after CMP. The improved process produced a uniform reveal of 4-um-diameter TSVs without TSV depth deviation and Cu contamination. The Cu contaminant concentration on Si region between TSVs was small (<3e10 atoms/cm2). This process will reduce the cost of the TSV reveal process and considerably improve the TSV yield.

scholarly journals Effect of Self-Generated Transfer Layer on the Tribological Properties of PTFE Composites Sliding against Steel

Coatings ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 399 ◽  
Author(s):  
Ting Xie ◽  
Shihao Feng ◽  
Yongheng Qi ◽  
Ailong Cui
Keyword(s):  
Friction Coefficient ◽  
Layer Thickness ◽  
Tribological Properties ◽  
Normal Load ◽  
Wear Test ◽  
Wear Volume ◽  
Functional Requirements ◽  
Transfer Layer ◽  
Sliding Speed ◽  
Ptfe Composites

Coatings are normally employed to meet some functional requirements. There is a kind of self-generated coating during use, such as the transfer layer during sliding, which may greatly affect the tribological behavior. Although the transfer layer has aroused much attention recently, the formation of the transfer layer closely depends on the service conditions, which need to be further studied. In this paper, the effects of sliding speed, normal load, and duration of wear test on the transfer layer thickness during friction of Ni/PTFE (Polytetrafluoroethylene) composites were experimentally investigated. The formation mechanism of transfer layer and the relationships between tribological properties and transfer layer thickness were analyzed in detail. It was found that the transfer layer thickness increased with increases of sliding speed and normal load; and after a period of wear test, the transfer layer thickness remained stable. The transfer layer thickness correlates linearly with the friction coefficient and wear volume of the PTFE composites. With the increase of the transfer layer thickness, the friction coefficient decreased, while the wear volume increased, which means that a uniform, thin, and stable transfer layer is beneficial for the reduction of friction and wear of the polymeric composites.

scholarly journals Biomechanical evaluation between orthodontic attachment and three different materials after various surface treatments: A three-dimensional optical profilometry analysis

2019 ◽  
Vol 89 (5) ◽  
pp. 742-750
Author(s):  
İrem Kurt ◽  
Zafer Cavit Çehreli ◽  
Ayça Arman Özçırpıcı ◽  
Çağla Şar
Keyword(s):  
Surface Roughness ◽  
Three Dimensional ◽  
Material Surface ◽  
Original Material ◽  
Average Surface Roughness ◽  
Average Surface ◽  
Diamond Bur ◽  
Monolithic Zirconia ◽  
Feldspathic Porcelain ◽  
The Impact

ABSTRACT Objectives: To determine the best bonding method of orthodontic attachment among monolithic zirconia, feldspathic porcelain, hybrid porcelain, and the impact of surface-conditioning methods using a three-dimensional optical profilometer after debonding. Materials and Methods: 56 feldspathic porcelain, 56 monolithic zirconia, and 56 hybrid porcelain samples were divided into four surface treatment subgroups: (1) hydrofluoric (HF) acid etch + silane, (2) Al2O3 sandblasting + silane, (3) silicoating (SiO2), and (4) diamond bur + silane. The specimens were tested to evaluate shear bond strength (SBS). Residual composite was removed after debonding. Three-dimensional white-light interferometry was used to obtain quantitative measurements on surface roughness. Results: The highest SBS value was found for the HF acid–etched feldspathic porcelain group. The average surface roughness values were significantly higher in all material groups in which diamond bur was applied, while roughening with Cojet provided average surface roughness values closer to the original material surface. Conclusions: Variations in structures of the materials and roughening techniques affected the SBS and surface roughness findings.

scholarly journals The examination of the effect of variable cutting speeds on the surface and edge qualities of milled granite materials

2019 ◽  
Vol 11 (7) ◽  
pp. 168781401983631 ◽  
Author(s):  
István Gábor Gyurika ◽  
Tibor Szalay
Keyword(s):  
Surface Roughness ◽  
Cutting Speed ◽  
Sample Surface ◽  
Average Surface Roughness ◽  
Edge Chipping ◽  
Average Surface ◽  
Grain Sizes ◽  
Natural Stones ◽  
Cutting Speeds

Automated stone manufacturing has undergone considerable development in recent years. Thanks to international research dealing with the cutting, sawing and grinding of different natural stones, processing time shortens and tool-life lengthens. However, the process of stone milling has not been extensively examined yet, primarily because of the novelty of this technology. The aim of the research described in this article is to examine how variable cutting speed affects the quality of workpiece edges while milling granite materials. For the research, sample surfaces were formed on five granite slabs with different average grain sizes using five cutting speed values. Afterwards, changes in the average surface roughness and average edge chipping rate were examined. From the research results, it can be concluded that, due to an increase in cutting speed, the average edge chipping rate will decrease until reaching a borderline speed. In the case of a higher cutting speed, the referent tendency cannot be ascertained. A statistical analysis conducted in the scope of this research showed that if a variable cutting speed is applied, then changes in the quality of the sample surface edge can be inferred from the development trends of average surface roughness.

The Effect of Electropolishing Time Variation at Room Temperature and Low Voltage on the Surface Quality of Cardiovascular Stent

2019 ◽  
Vol 1154 ◽  
pp. 91-101
Author(s):  
Eko Pujiyulianto ◽  
Suyitno
Keyword(s):  
Surface Roughness ◽  
Room Temperature ◽  
Low Voltage ◽  
Surface Characteristics ◽  
Recast Layer ◽  
Average Surface Roughness ◽  
Average Surface ◽  
Cardiovascular Stent ◽  
Weight Analysis ◽  
The Times

Electropolishing is an attractive method for surface smoothing of cardiovascular stent. This study investigated the effect of times of electropolishing on the surface characteristics both are upper surface and surface of the strut of cardiovascular stent after the by die sinking electrical discharge machining (EDM). The observed surface characteristics of the strut were recast layer, surface roughness and brightness. The weight analysis, and the reduction of the width strut were conducted. The recast layer was analyzed by optical microscope qualitatively, the surface roughness was measured by surface texture measuring instrument, the weight analysis and the reduction of width strut were calculated. The stent was made from steel AISI 316 L. The times which were used in the electropolishing were 3 minutes, 7 minutes, and 11 minutes. The experimental results show that the time for smoothing and brightening of stent at room temperature and low voltage 5 V is 7 minutes. The times affect the upper and EDM surface roughness, the weight of stent and the width of strut. The results show that increasing of times, than the value of surface roughness, the weight of stent and the width of strut will decrease, and vice versa. The average surface roughness of EDM surface after electropolishing is in the range of 3.49 – 1.62 µm. The average surface roughness of upper surface after electropolishing is in the range of 0.55-0.22 µm. The weight analysis show that the loss of weight is in the range of 0.12-1.12 %, and the reduction of width strut is in the range of 11.02 – 69.3 %.

scholarly journals Effect of different finishing and polishing techniques on the surface roughness of microfilled, hybrid and packable composite resins

2005 ◽  
Vol 16 (1) ◽  
pp. 39-44 ◽  
Author(s):  
Silvia Helena Barbosa ◽  
Régia Luzia Zanata ◽  
Maria Fidela de Lima Navarro ◽  
Osvaldo Benoni Nunes
Keyword(s):  
Surface Roughness ◽  
Aluminum Oxide ◽  
Hybrid Composite ◽  
Composite Resin ◽  
Complete Sequence ◽  
Composite Resins ◽  
Average Surface Roughness ◽  
Surface Smoothness ◽  
Average Surface ◽  
System Data

This study examined the average surface roughness (Ra, µm) of 2 microfilled (Durafill and Perfection), 1 hybrid (Filtek Z250) and 2 packable composite resins (Surefil and Fill Magic), before (baseline) and after eight different finishing and polishing treatments. The surface roughness was assessed using a profilometer. Ten specimens of each composite resin were randomly subjected to one of the following finishing/polishing techniques: A - carbide burs; B - fine/extrafine diamond burs; C - Sof-Lex aluminum oxide discs; D - Super-Snap aluminum oxide discs; E - rubber polishing points + fine/extrafine polishing pastes; F - diamond burs + rubber polishing points + fine/extrafine polishing pastes; G - diamond burs + Sof-Lex system; H - diamond burs + Super-Snap system. Data were analyzed using two-way ANOVA and Tukey's HSD test. Significant differences (p<0.05) were detected among both the resins and the finishing/polishing techniques. For all resins, the use of diamond burs resulted in the greatest surface roughness (Ra: 0.69 to 1.44 µm). The lowest Ra means were obtained for the specimens treated with Sof-Lex discs (Ra: 0.11 to 0.25 µm). The Ra values of Durafill were lower than those of Perfection and Filtek Z250, and these in turn had lower Ra than the packable composite resins. Overall, the smoothest surfaces were obtained with the use the complete sequence of Sof-Lex discs. In areas that could not be reached by the aluminum oxide discs, the carbide burs and the association between rubber points and polishing pastes produced satisfactory surface smoothness for the packable and hybrid composite resins, respectively.

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