Microwave vs conventional porcelain firing: Greenware to biscuit crystallochemical transformations

Author(s):  
Tiago Santos ◽  
Celso Gomes ◽  
Dr. Vítor Costa ◽  
Luís Costa

Abstract This work reports and compares the structural crystallochemical transformations occurring during the microwave and conventional porcelain manufacture. Batches of greenware (just dried) porcelain pieces are microwave and electrically fired at increasing temperatures, from 420 °C up to 1100 °C. Crystallochemical transformations are identified by XRD analysis, and compared the results from samples microwave and conventionally fired. Microwave fired samples show the full and rapid collapse of kaolinite structure for firing temperatures just above 500 °C, whereas the collapse of kaolinite structure of the electrically fired samples is progressive, from about 500 °C up to 950 °C. Muscovite structure totally collapses at about 950 °C for microwave fired greenware samples, whereas muscovite structure total collapse only occurs at about 1050 °C for electrically fired greenware samples. Microwave and electric firing lead to appreciable differences in the sanidine – orthoclase – microcline structural transformations. Mullite formation could be identified in the microwave fired samples at temperatures 50 °C lower than in the electrically fired ones, especially for the conventional firing temperatures above 1050 °C, the same temperature reported in the literature.

Author(s):  
Jean-Luc Rouvière ◽  
Alain Bourret

The possible structural transformations during the sample preparations and the sample observations are important issues in electron microscopy. Several publications of High Resolution Electron Microscopy (HREM) have reported that structural transformations and evaporation of the thin parts of a specimen could happen in the microscope. Diffusion and preferential etchings could also occur during the sample preparation.Here we report a structural transformation of a germanium Σ=13 (510) [001] tilt grain boundary that occurred in a medium-voltage electron microscopy (JEOL 400KV).Among the different (001) tilt grain boundaries whose atomic structures were entirely determined by High Resolution Electron Microscopy (Σ = 5(310), Σ = 13 (320), Σ = 13 (510), Σ = 65 (1130), Σ = 25 (710) and Σ = 41 (910), the Σ = 13 (510) interface is the most interesting. It exhibits two kinds of structures. One of them, the M-structure, has tetracoordinated covalent bonds and is periodic (fig. 1). The other, the U-structure, is also tetracoordinated but is not strictly periodic (fig. 2). It is composed of a periodically repeated constant part that separates variable cores where some atoms can have several stable positions. The M-structure has a mirror glide symmetry. At Scherzer defocus, its HREM images have characteristic groups of three big white dots that are distributed on alternatively facing right and left arcs (fig. 1). The (001) projection of the U-structure has an apparent mirror symmetry, the portions of good coincidence zones (“perfect crystal structure”) regularly separate the variable cores regions (fig. 2).


TAPPI Journal ◽  
2011 ◽  
Vol 10 (1) ◽  
pp. 17-23
Author(s):  
KEVIN TAYLOR ◽  
RICH ADDERLY ◽  
GAVIN BAXTER

Over time, performance of tubular backpulse pressure filters in kraft mills deteriorates, even with regular acid washing. Unscheduled filter replacement due to filter plugging results in significant costs and may result in mill downtime. We identified acid-insoluble filter-plugging materials by scanning electron microscope/energy-dispersion X-ray spectroscopy (SEM/EDS) and X-ray diffraction (XRD) analysis in both polypropylene and Gore-Tex™ membrane filter socks. The major filter-plugging components were calcium sulfate (gypsum), calcium phosphate (hydroxylapatite), aluminosilicate clays, metal sulfides, and carbon. We carried out detailed sample analysis of both the standard acid-washing procedure and a modified procedure. Filter plugging by gypsum and metal sulfides appeared to occur because of the acid-washing procedure. Gypsum formation on the filter resulted from significant hydrolysis of sulfamic acid solution at temperatures greater than 130°F. Modification of the acid-washing procedure greatly reduced the amount of gypsum and addition of a surfactant to the acid reduced wash time and mobilized some of the carbon from the filter. With surfactant, acid washing was 95% complete after 40 min.


1993 ◽  
Vol 8 (1) ◽  
pp. 195-205 ◽  
Author(s):  
Yong Wang ◽  
Dong X. Li ◽  
William J. Thomson
Keyword(s):  
Sol Gel ◽  

2016 ◽  
Vol 10 (4) ◽  
pp. 395-400 ◽  
Author(s):  
Deepali Kelkar ◽  
◽  
Ashish Chourasia ◽  
◽  

Poly(3,4-ethylenedioxythiophene) (PEDOT) was chemically synthesized, undoped and then re-doped using FeCl3 as well as camphorsulfonic acid (CSA). FT-IR results confirm the nature of the synthesized and doped samples. XRD analysis indicates crystal structure modification after doping and was also used to calculate crystallinity of samples. Crystallinity increases after FeCl3 doping, whereas it reduces due to CSA doping. TGA-DTA results show reduction in Tg value for FeCl3 doped sample while it increases for CSA doped samples compared to that of undoped PEDOT. Reduction in Tg indicates plasticizing effect of FeCl3 whereas increase in Tg show anti-plasticizing effect of CSA in PEDOT. Conductivity value () increases by two orders of magnitude after doping. Log vs. 1/T graph show metallic nature of undoped PEDOT above 308 K, however both doped samples show semiconducting nature from 301 to 383 K.


2020 ◽  
Vol 86 (1) ◽  
pp. 38-43
Author(s):  
Vladimir A. Kim ◽  
Valeriya V. Lysenko ◽  
Anna A. Afanaseva ◽  
Khasan I. Turkmenov

Structural degradation of the material upon long-term thermal and force impacts is a complex process which includes migration of the grain boundaries, diffusion of the active elements of the external and technological environment, hydrogen embrittlement, aging, grain boundary corrosion and other mechanisms. Application of the fractal and multifractal formalism to the description of microstructures opens up wide opportunities for quantitative assessment of the structural arrangement of the material, clarifies and reveals new aspects of the known mechanisms of structural transformations. Multifractal parameterization allows us to study the processes of structural degradation from the images of microstructures and identify structural changes that are hardly distinguishable visually. Any quantitative structural indicator can be used to calculate the multifractal spectra of the microstructure, but the most preferable is that provides the maximum range of variation in the numerical values of the multifractal components. The results of studying structural degradation of steel 15Kh5M upon continuous duty are presented. It is shown that structural degradation of steel during operation under high temperatures and stresses is accompanied by enlargement of the microstructural objects, broadening of the grain boundaries and allocation of the dispersed particles which are represented as point objects in the images. The processes of structural degradation lead to an increase in the range of changes in the components of the multifractal spectra. High values of complex indicators of structural arrangement indicate to an increase in heterogeneity and randomness at the micro-scale level, but at the same time, to manifestation of the ordered combinations of individual submicrostructures. Those structural transformations adapt the material to external impacts and provide the highest reliability and fracture resistance of the material.


2020 ◽  
pp. 37-42
Author(s):  
O. N. Kanygina ◽  
◽  
M. M. Filyak ◽  
A. G. Chetverikova ◽  
◽  
...  

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