A review on mechanisms and testing of wear in slurry pumps, pipeline circuits and hydraulic turbines

2021 ◽  
pp. 1-83
Author(s):  
Jashanpreet Singh

Abstract This paper presents an overview about particulate wear that occurs in various components of slurry pumps, pipeline systems and hydraulic turbines due to the mechanical action caused by the flow of solid-liquid mixtures. Three most common wear problems namely erosion, erosion-corrosion and abrasion occurs in different industries like thermal and hydro power plants, mining, chemical, and marine industries. Therefore, the efficiency of these industries and power plants highly depends on the wear damages. So, it becomes necessary to govern the wear phenomenon. In this paper, the various properties of particles and target are discussed on which the particulate wear depends. Present overview explains the experimental methods of measuring the particulate wear at in-situ and ex-situ conditions by using the different types of testers, rigs and pilot plant test loops. Moreover, the empirical and analytical correlations or models for the prediction of particulate wear in pumps, piping circuits and hydraulic turbines are also discussed in present literature review. By studying the all possible advantages and disadvantages, the gaps in knowledge of wear prediction methods and models are highlighted. At the end, a ‘think-model’ for the prediction as well as reduction of wear in the various components is presented on the basis of different experimental and computational fluid dynamics (CFD) based simulation work. Further investigations can be carried out to develop the more accurate and flexible models that can be used to predict the particulate wear in a wide range of applications.

2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Jiří Kozák ◽  
Pavel Rudolf ◽  
Martin Hudec ◽  
David Štefan ◽  
Matěj Forman

Hydrodynamic cavitation represents complex physical phenomenon undesirably affecting operation as well as lifespan of many hydraulic machines from small valves to the large hydro power plants. On the other hand, the same phenomenon and its concomitants such as pressure pulsations can be exploited in many positive ways. One of them which seems to be very promising and perspective is the cavitation utilization for reduction of the microorganisms such as cyanobacteria within large bulks of water. Mutual effect of the swirl induced by the upstream mounted generator and flow constriction in converging–diverging nozzle has been experimentally investigated. The analysis of the hydraulic losses in the wide range of the cavitation regimes has been done as well as the investigation of the pipe wall acceleration induced by the fluctuations of the cavitating structures. The dynamics of the cavitation was studied using the proper orthogonal decomposition (POD) of the captured video records. The main scope of this paper is numerical investigation complementing the experimental results. The multiphase simulations were carried out using the OpenFOAM 1606+ and its interPhaseChangeFoam solver. The present study focuses on computational fluid dynamics results of the cavitating velocity field within the nozzle and analysis of the loss coefficient within the nozzle. The results of the numerical analysis were utilized for the further discussion of the experimental results.


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3201
Author(s):  
Henry Bory ◽  
Jose L. Martin ◽  
Iñigo Martinez de Alegria ◽  
Luis Vazquez

Micro-hydro power plants (μHPPs) are a major energy source in grid-isolated zones because they do not require reservoirs and dams to be built. μHPPs operate in a standalone mode, but a continuously varying load generates voltage unbalances and frequency fluctuations which can cause long-term damage to plant components. One method of frequency regulation is the use of alternating current-alternating current (AC-AC) converters as an electronic load controller (ELC). The disadvantage of AC-AC converters is reactive power consumption with the associated decrease in both the power factor and the capacity of the alternator to deliver current. To avoid this disadvantage, we proposed two rectifier topologies combined with symmetrical switching. However, the performance of the frequency regulation loop with each topology remains unknown. Therefore, the objective of this work was to evaluate the performance of the frequency regulation loop when each topology, with a symmetrical switching form, was inserted. A MATLAB® model was implemented to simulate the frequency loop. The results from a μHPP case study in a small Cuban rural community called ‘Los Gallegos’ showed that the performance of the frequency regulation loop using the proposed topologies satisfied the standard frequency regulation and increased both the power factor and current delivery capabilities of the alternator.


2018 ◽  
Vol 73 ◽  
pp. 01017
Author(s):  
Ignatius Sriyana

Land degradation on the upstream of watershed will affect hydrology condition in a way that it will disrupt the sustainability of its existing micro hydro. The purpose of this study is to evaluate micro hydro power plant in central Java toward sustainability against hydrology condition of watershed. This study is using River Regime Coefficient (RRC) approach where hydrology of watershed with coefficient value less than 50 is classified as non-critical, between 50 and 120 is moderate and more than 120 is critical. Result of the study that was done on 33 micro hydro power plants scattered on 9 watersheds is showing that there are 2 power plants on 2 watersheds have hydrology condition in non-critical status (9.09%), 1 power plant on 1 watershed is in between critical and non-critical status (3.03%), 21 power plants on 3 watersheds are in between critical and moderate status (63.64%), 8 power plants on 6 watersheds are in critical status (21.21%) and 1 power plant on 1 watershed is in between moderate and critical status (3.03%).


2015 ◽  
Vol 806 ◽  
pp. 64-73
Author(s):  
Aleksandar Vujović ◽  
Zdravko Krivokapić ◽  
Jelena Jovanović

The paper is a result of research at the Mechanical Engineering Faculty in Podgorica and represents the aspiration of authors to combine scientific and technical experience in order to achieve improvement in a real system. It is a complex system of lock chambers in a hydroelectric power plant. Based on a detailed analysis of the initial state, through the process modeling of complex real system, the authors identify possible areas where the intervening and applying modern systems with greater flexibility is necessary to achieve higher levels of automation. Also, proposed in the paper are measures for ensuring the security of information that rise system performance to a higher level compared to the competition and create an advantage in the global market.


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