Transient Response Characteristics and Performance Assessment of a Calorimetric Surface Junction Probe Under Impulsive Thermal Loading

2021 ◽  
Vol 143 (6) ◽  
Author(s):  
Anil Kumar Rout ◽  
Niranjan Sahoo ◽  
Pankaj Kalita

Abstract The measurement of surface temperatures in highly unsteady flow environments is a challenging task pertaining to the need for high-frequency sensors. This paper contains the sequential activities related to a fast response thermal probe (coaxial surface junction probe—CSJP). This probe is prepared in the laboratory, and its salient features are explored for short-duration (∼20 ms) experiments. The surface junction morphology and inside texture of the probe are examined under field emission scanning electron microscope (FESEM). The study confirms the plastic deformation of thermo-elements with an average junction thickness of 21 μm. The static calibration of the probe using a glycerin bath shows a linear trend between voltage and temperature from which the sensitivity value is calculated as 59 μV/°C. The “thermal product” of the probe is also measured experimentally through the “water droplet technique,” and its value is found to be 8677 J/m2 s0.5 K. The concept of one-dimensional heat flux modeling is followed to infer surface heat flux from transient temperatures. For assuring prediction of heat flux, the probe is calibrated experimentally by exposing to a laser source of known wattage (2 W and 3 W). These findings are also supported by numerical simulation of the probe with accuracy in prediction for surface temperature and heat flux as  ± 2% and ±3%, respectively. The performance capability of the probe is demonstrated through shock-tube flow experiments to measure instantaneous heat flux. The comparison of the transient response behavior (9500 K/s) with pressure transducer justifies the utility of the probe under hostile flow environment.

Author(s):  
Richard J. Anthony ◽  
John P. Clark ◽  
Stephen W. Kennedy ◽  
John M. Finnegan ◽  
Dean Johnson ◽  
...  

This paper describes a large scale heat flux instrumentation effort for the AFRL HIT Research Turbine. The work provides a unique amount of high frequency instrumentation to acquire fast response unsteady heat flux in a fully rotational, cooled turbine rig along with unsteady pressure data to investigate thermal loading and unsteady aerodynamic airfoil interactions. Over 1200 dynamic sensors are installed on the 1 & 1/2 stage turbine rig. Airfoils include 658 double-sided thin film gauges for heat flux, 289 fast-response Kulite pressure sensors for unsteady aerodynamic measurements, and over 40 thermocouples. An overview of the instrumentation is given with in-depth focus on the non-commercial thin film heat transfer sensors designed and produced in the Heat Flux Instrumentation Laboratory at WPAFB. The paper further describes the necessary upgrade of data acquisition systems and signal conditioning electronics to handle the increased channel requirements of the HIT Research Turbine. More modern, reliable, and efficient data processing and analysis code provides better handling of large data sets and allows easy integration with the turbine design and analysis system under development at AFRL. Example data from cooled transient blowdown tests in the TRF are included along with measurement uncertainty.


2013 ◽  
Vol 538 ◽  
pp. 289-292 ◽  
Author(s):  
Yuan Ming Huang ◽  
Qing Lan Ma ◽  
Bao Gai Zhai

In this presentation, we present the preparation and performance of ZnO gas sensors on glass substrates. The phase and microstructures of the prepared ZnO nanocrystals were characterized with the X-ray diffractometer and transmission electron microscope. The transient response characteristics of the ZnO based sensors were recorded at room temperatures in saturated ethanol gas. It has been observed that the ZnO sensors can be operated at room temperature.


Author(s):  
Anil Kumar Rout ◽  
Niranjan Sahoo ◽  
Pankaj Kalita ◽  
Vinayak Kulkarni

Abstract The present work highlights the transient response phenomena captured by a coaxial surface junction thermocouple (CSJT) and subsequent use of the thermal probe for prediction of surface heat flux. To accomplish the objective, an E-type CSJT has been fabricated in-house in a laboratory scale from its thermo-elements with constantan (0.91mm diameter and 15mm length) serving as the inner element and chromel as outer element (3.25mm diameter and 10mm length). Both the thermo-elements are clubbed together coaxially which are separated by a thin layer of insulation in between them along the length. The junction between the thermo-elements is created at the surface through abrasion technique which forms a firm contact through formation of cold weld. The junction feature is then examined through a field emission scanning electron microscope (FESEM). The sensitivity of the probe is found experimentally to be 59 μV/°C. The transient response characteristics are observed through water plunging and water droplet tests at 55°C for 20ms and 2s time scale. The voltage time data is recorded and with the help of sensitivity value, the temperature history is calculated. The temperature histories from plunging and droplet experiments are used for calculation of heat flux by analytically modeling the sensor as semi-infinite substrate and assuming heat conduction through it is one dimensional. The heat flux is also calculated from the same temperature history by using numerical analysis and compared with the previous one. The measured data provides substantial evidence for usage of these CSJT probes in transient temperature and surface heat flux recoveries within experimental time scale up to 2s with reasonable accuracy.


1999 ◽  
Author(s):  
John C. Adams ◽  
Carl T. Kidd

Abstract Transient heat-transfer data have recently been obtained in hypersonic wind tunnels at the Arnold Engineering Development Center (AEDC) with miniaturized fast-response Schmidt-Boelter gages. These sensors have time constants in the 10- to 15-msec range, but have response characteristics that are usually less than first-order. This presents a requirement for a general data reduction method to prevent degradation of the accuracy of the experimental data. A consistent nonambiguous data reduction methodology for fast-response Schmidt-Boelter heat-transfer gages is presented which is easy to implement in an algorithmic fashion. Timewise correction of measured Schmidt-Boelter gage heat flux is no more difficult than that involved in a classical first-order system (Gardon gage), and only involves the determination of a characteristic time measure of the integrated energy deficiency inherent in the gage response. This characteristic time measure is easily determined from the gage response characterization to a step input heat flux by numerical integration of the response versus time data.


Author(s):  
Liang-Chien Liu ◽  
Ping-Han Yang ◽  
Shih-Chi Liao ◽  
Bing-Peng Li ◽  
Fu-Cheng Wang ◽  
...  

This article presents the development of a visual-servo filming robot for dolly & truck style camera movement in filming applications. The robot was implemented with a fast-response slider as the upper stage on top of the slow-response tracked robot body as the lower stage, to improve target tracking performance. A new switching controller was developed, which controlled the stages’ motions by balancing and adjusting the weights of vision error and slider’s noncentering error of the upper stage, thus achieving tracking performance better than the traditional master–slave control strategy. The simulations were carried out to evaluate the tracking performance of the model, particularly focusing on evaluating how the dual stage improves the overall response of the model. The similar evaluation was executed experimentally as well. Both results confirm that the fast-response characteristics of the upper stage can compensate the slow dynamics of lower stage, the tracked robot which is inevitably heavy due to its composition.


Author(s):  
Byrenn Birch ◽  
David Buttsworth ◽  
Stefan Löhle ◽  
Fabian Hufgard

Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 190
Author(s):  
Florian Cougnon ◽  
Mathias Kersemans ◽  
Wim Van Paepegem ◽  
Diederik Depla

Due to the low heat flux towards the substrate, magnetron sputter deposition offers the possibility to deposit thin films on heat sensitive materials such as fiber-reinforced polymers, also known as composite materials. Passive thermal probe measurements during the sputter deposition of metal layers show indeed that the temperature increase remains well below 25 °C for film thicknesses up to 600 nm. The latter thickness threshold is based on the influence of embedded metal films on the adhesion of the composite plies. Films thicker than this threshold deteriorate the mechanical integrity of the composite. The introduction of the uncured composite in the vacuum chamber strongly affects the base pressure by outgassing of impurities from the composite. The impurities affect the film properties as illustrated by their impact on the Seebeck coefficient of sputter deposited thermocouples. The restrictions to embed thin films in composites, as illustrated by both the heat flux measurements, and the study on the influence of impurities, are however not insurmountable. The possibility to use embedded thin films will be briefly demonstrated in different applications such as digital volume image correlation, thermocouples, and de-icing.


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