Acoustic Field-Assisted Two-Photon Polymerization Process

2021 ◽  
Vol 143 (10) ◽  
Author(s):  
Ketki M. Lichade ◽  
Yayue Pan
Keyword(s):  
Polymer Composite ◽  
Acoustic Field ◽  
Laser Power ◽  
Liquid Droplet ◽  
Three Dimensional ◽  
Polymerization Process ◽  
Photothermal Effect ◽  
Full Potential ◽  
Two Photon ◽  
Two Photon Polymerization

Abstract This study successfully integrates acoustic patterning with the Two-Photon Polymerization (TPP) process for printing nanoparticle–polymer composite microstructures with spatially varied nanoparticle compositions. Currently, the TPP process is gaining increasing attention within the engineering community for the direct manufacturing of complex three-dimensional (3D) microstructures. Yet the full potential of TPP manufactured microstructures is limited by the materials used. This study aims to create and demonstrate a novel acoustic field-assisted TPP (A-TPP) process, which can instantaneously pattern and assemble nanoparticles in a liquid droplet, and fabricate anisotropic nanoparticle–polymer composites with spatially controlled particle–polymer material compositions. It was found that the biggest challenge in integrating acoustic particle patterning with the TPP process is that nanoparticles move upon laser irradiation due to the photothermal effect, and hence, the acoustic assembly is distorted during the photopolymerization process. To cure acoustic assembly of nanoparticles in the resin through TPP with the desired nanoparticle patterns, the laser power needs to be carefully tuned so that it is adequate for curing while low enough to prevent the photothermal effect. To address this challenge, this study investigated the threshold laser power for polymerization of TPP resin (Pthr) and photothermal instability of the nanoparticle (Pthp). Patterned nanoparticle–polymer composite microstructures were fabricated using the novel A-TPP process. Experimental results validated the feasibility of the developed acoustic field-assisted TPP process on printing anisotropic composites with spatially controlled material compositions.

Fabrication of Micro Three Dimensional Structures by Two Photon Polymerization with SiO/Resin

2016 ◽  
Vol 100 ◽  
pp. 93-99
Author(s):  
Maria Guadalupe del Rocio Herrera Salazar ◽  
Hiroyuki Akiyama ◽  
Tadachika Nakayama ◽  
Hisayuki Suematsu ◽  
Koichi Niihara
Keyword(s):  
Hybrid Material ◽  
Optical Transmission ◽  
Three Dimensional ◽  
Polymerization Process ◽  
Dimensional Structure ◽  
Two Photon ◽  
Digital Microscope ◽  
Micrometer Scale ◽  
Micro Structures ◽  
Two Photon Polymerization

In this paper we presented the synthesis of TEOS with photoresist in order to use it like a hybrid material for 3D printer on the micrometer scale by means of the two-photon polymerization process, in which two photon are absorbed simultaneously by the material using an ultrafast laser causing its polymerization. We analyzed the mix of TEOS and photoresist with UV-VIS and FTIR spectrometers, checking that complies with two important conditions: has an optical transmission at 780 nm and absorbs at 390 nm. Finally we fabricated micro-structures with a new hybrid material; TEOS does not absorb the laser in this system and does not interfere with the formation of a three-dimensional structure. After formation the 3D microstructure, samples were heated to form the SiO. These samples of microstructures were observed under digital microscope and SEM.

Magnetic Nickel–Phosphorus/Polymer Composite and Remotely Driven Three-Dimensional Micromachine Fabricated by Nanoplating and Two-Photon Polymerization

2011 ◽  
Vol 115 (22) ◽  
pp. 11275-11281 ◽  
Author(s):  
Wei-Kang Wang ◽  
Zheng-Bin Sun ◽  
Mei-Ling Zheng ◽  
Xian-Zi Dong ◽  
Zhen-Sheng Zhao ◽  
...  
Keyword(s):  
Polymer Composite ◽  
Three Dimensional ◽  
Two Photon ◽  
Two Photon Polymerization

scholarly journals Two-photon polymerization nanolithography technology for fabrication of stimulus-responsive micro/nano-structures for biomedical applications

2020 ◽  
Vol 9 (1) ◽  
pp. 1118-1136
Author(s):  
Zhenjia Huang ◽  
Gary Chi-Pong Tsui ◽  
Yu Deng ◽  
Chak-Yin Tang
Keyword(s):  
Biomedical Applications ◽  
Three Dimensional ◽  
Water Soluble ◽  
Fabrication Technology ◽  
Nano Fabrication ◽  
Two Photon ◽  
Nano Structures ◽  
Wide Range ◽  
Stimulus Responsive ◽  
Two Photon Polymerization

AbstractMicro/nano-fabrication technology via two-photon polymerization (TPP) nanolithography is a powerful and useful manufacturing tool that is capable of generating two dimensional (2D) to three dimensional (3D) arbitrary micro/nano-structures of various materials with a high spatial resolution. This technology has received tremendous interest in cell and tissue engineering and medical microdevices because of its remarkable fabrication capability for sophisticated structures from macro- to nano-scale, which are difficult to be achieved by traditional methods with limited microarchitecture controllability. To fabricate precisely designed 3D micro/nano-structures for biomedical applications via TPP nanolithography, the use of photoinitiators (PIs) and photoresists needs to be considered comprehensively and systematically. In this review, widely used commercially available PIs are first discussed, followed by elucidating synthesis strategies of water-soluble initiators for biomedical applications. In addition to the conventional photoresists, the distinctive properties of customized stimulus-responsive photoresists are discussed. Finally, current limitations and challenges in the material and fabrication aspects and an outlook for future prospects of TPP for biomedical applications based on different biocompatible photosensitive composites are discussed comprehensively. In all, this review provides a basic understanding of TPP technology and important roles of PIs and photoresists for fabricating high-precision stimulus-responsive micro/nano-structures for a wide range of biomedical applications.

scholarly journals Rapid Fabrication of Continuous Surface Fresnel Microlens Array by Femtosecond Laser Focal Field Engineering

Micromachines ◽  
2020 ◽  
Vol 11 (2) ◽  
pp. 112 ◽  
Author(s):  
Linyu Yan ◽  
Dong Yang ◽  
Qihuang Gong ◽  
Yan Li
Keyword(s):  
Femtosecond Laser ◽  
Three Dimensional ◽  
Fresnel Lens ◽  
Two Dimensional ◽  
Direct Writing ◽  
Lens Array ◽  
Two Photon ◽  
Rapid Fabrication ◽  
Continuous Surface ◽  
Two Photon Polymerization

Femtosecond laser direct writing through two-photon polymerization has been widely used in precision fabrication of three-dimensional microstructures but is usually time consuming. In this article, we report the rapid fabrication of continuous surface Fresnel lens array through femtosecond laser three-dimensional focal field engineering. Each Fresnel lens is formed by continuous two-photon polymerization of the two-dimensional slices of the whole structure with one-dimensional scan of the corresponding two-dimensional engineered intensity distribution. Moreover, we anneal the lens array to improve its focusing and imaging performance.

scholarly journals Three-Dimensional Cell Growth on Structures Fabricated from ORMOCER® by Two-Photon Polymerization Technique

2007 ◽  
Vol 22 (3) ◽  
pp. 275-287 ◽  
Author(s):  
Sabrina Schlie ◽  
Anaclet Ngezahayo ◽  
Aleksandr Ovsianikov ◽  
Tilman Fabian ◽  
Hans-Albert Kolb ◽  
...  
Keyword(s):  
Cell Growth ◽  
Three Dimensional ◽  
Two Photon ◽  
Dimensional Cell ◽  
Two Photon Polymerization

An Exhaustive Analysis of the Characterization of Photopolymer Material (SZ2080) by Two-Photon Polymerization, Waves Moving in a Periodic Potential, and Two-Photon Absorption

2020 ◽  
Vol 1003 ◽  
pp. 165-172 ◽  
Author(s):  
Ritu Walia ◽  
Kamal Nain Chopra
Keyword(s):  
Photonic Crystals ◽  
Quantum Coherence ◽  
Periodic Potential ◽  
Three Dimensional ◽  
Photon Absorption ◽  
Two Photon Absorption ◽  
Two Photon ◽  
Polymerization Waves ◽  
Two Photon Polymerization

This paper presents an Exhaustive Analysis of the Characterization of Photopolymer Material (SZ2080) by Two-Photon Polymerization, and some of the modern concepts like Characterization of Photonic Crystals in Photopolymer SZ2080 by Two-Photon Polymerization, Waves Moving in a Periodic Potential, and Optical Quantum metamaterials. Two-photon polymerization for fabricating three-dimensional subdiffraction-limited structures has been discussed. Experimental and Computed Curves of line thickness (nm) vs feed rate (μm/s) have been technically analyzed. Waves moving in a Periodic Potential and Photonic Crystals have been technically discussed. In addition, Optical Quantum metamaterials have been discussed in terms of quantum coherence, and quantum dots with emphasis on cavity array metamaterial.

Axial Control of Two-Photon Polymerization With Femtosecond Bessel Beam

2017 ◽  
Author(s):  
Xiaoming Yu ◽  
Meng Zhang ◽  
Shuting Lei
Keyword(s):  
3D Printing ◽  
Bessel Beam ◽  
Average Diameter ◽  
Axial Direction ◽  
Polymerization Process ◽  
Layer By Layer ◽  
Light Modulator ◽  
Simultaneous Generation ◽  
Two Photon ◽  
Two Photon Polymerization

Stereolithography of three-dimensional, arbitrarily-shaped objects is achieved by successively curing photopolymer on multiple 2D planes and then stacking these 2D slices into 3D objects. Often as a bottleneck for speeding up the fabrication process, this layer-by-layer approach originates from the lack of axial control of photopolymerization. In this paper, we present a novel stereolithography technology with which two-photon polymerization can be dynamically controlled in the axial direction using Bessel beam generated from a spatial light modulator (SLM) and an axicon. First, we use unmodulated Bessel beam to fabricate micro-wires with an average diameter of 100 μm and a length exceeding 10 mm, resulting in an aspect ratio > 100:1. A study on the polymerization process shows that a fabrication speed of 2 mm/s can be achieved. Defect and deformation are observed, and the micro-wires consist of multiple narrow fibers which indicate the existence of the self-writing effect. A test case is presented to demonstrate fast 3D printing of a hollow tube within one second. Next, we modulate the Bessel beam with an SLM and demonstrate the simultaneous generation of multiple focal spots along the laser propagation direction. These spots can be dynamically controlled by loading an image sequence on the SLM. The theoretical foundation of this technology is outlined, and computer simulation is conducted to verify the experimental results. The presented technology extends current stereolithography into the third dimension, and has the potential to significantly increase 3D printing speed.

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