Experimental Investigation of Film Cooling Performance on Blade Endwall with Diffusion Slot Holes and Stator-Rotor Purge Flow

2021 ◽  
pp. 1-28
Author(s):  
Zhi-Qiang Yu ◽  
Jianjun Liu ◽  
Chen Li ◽  
Baitao An ◽  
Guang-Yao Xu
Keyword(s):  
Film Cooling ◽  
Flow Direction ◽  
Cross Flow ◽  
Orientation Angle ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Pressure Surface ◽  
Blowing Ratio ◽  
Shaped Hole

Abstract This paper focuses on the influences of the discrete hole shape and layout on the blade endwall film cooling effectiveness. The diffusion slot hole was first applied to the blade endwall and compared with the fan-shaped hole. The effect of upstream purge slot injection on the film cooling performance of the discrete hole was also investigated. Experiments were performed in a linear cascade with a exit Reynolds number of 2.64×105. The film cooling effectiveness on the blade endwall were measured by the pressure sensitive paint technique. Results indicate that the diffusion slot hole significantly increases the film cooling effectiveness on the blade endwall compared to the fan-shaped hole, especially at high blowing ratio. The maximum relative increment of the cooling effectiveness is over 40%. The layout with the discrete holes arranged lining up with the tangent direction of the blade profile offset curves exhibits a comparable film cooling effectiveness with the layout with the discrete holes arranged according to the cross-flow direction. The film cooling effectiveness on the pressure surface corner is remarkably enhanced by deflecting the hole orientation angle towards the pressure surface. The combination of purge slot and diffusion slot holes supplies a full coverage film cooling for the entire blade endwall at coolant mass flow ratio of the purge slot of 1.5% and blowing ratio of 2.5. In addition, the slot injection leads to a non-negligible influence on the cooling performance of the discrete holes near the separation line.

Experimental Investigation of Film Cooling Performance on Blade Endwall With Diffusion Slot Holes and Stator-Rotor Purge Flow

2020 ◽  
Author(s):  
Zhiqiang Yu ◽  
Jianjun Liu ◽  
Chen Li ◽  
Baitao An ◽  
Guangyao Xu
Keyword(s):  
Film Cooling ◽  
Flow Direction ◽  
Cross Flow ◽  
Orientation Angle ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Pressure Surface ◽  
Offset Curves ◽  
Shaped Hole

Abstract This paper focuses on the influences of the discrete hole shape and layout on the blade endwall film cooling effectiveness. The effect of upstream purge slot injection on the film cooling performance of the discrete hole was also investigated. The diffusion slot hole was first applied to the blade endwall. As a comparison, the cooling performance of the fan-shaped hole was also measured. Totally, six discrete-hole cooling configurations (2 hole shapes × 3 layouts) were investigated. Experiments were performed in a seven-blade linear cascade with the exit Reynolds number of 2.64 × 105. The average blowing ratios (BR) of the discrete holes changed from 0.5 to 2.5, and the coolant mass flow ratio of the purge slot (MFR) was fixed at MFR = 1.5%. The distributions of the cooling effectiveness on the blade endwall were measured by the pressure sensitive paint technique. Results indicate that the diffusion slot hole significantly increases the film cooling effectiveness on the blade endwall compared to the fan-shaped hole, especially at high blowing ratio. The maximum relative increment of the cooling effectiveness is over 40%. The layout with the discrete holes arranged lining up with the tangent direction of the blade profile offset curves exhibits a comparable film cooling effectiveness with the layout with the discrete holes arranged according to the cross-flow direction. The film cooling effectiveness on the pressure surface corner is remarkably enhanced by deflecting the hole orientation angle towards the pressure surface. The combination of purge slot and diffusion slot holes supplies a full coverage film cooling for the entire blade endwall at MFR = 1.5% and BR = 2.5. In addition, the slot injection leads to a non-negligible influence on the cooling performance of the discrete holes near the separation line.

Advanced Film Cooling Performance of a Y-Shaped Hole With Inner Crossflow

2018 ◽  
Author(s):  
Jianxia Luo ◽  
Cunliang Liu ◽  
Huiren Zhu
Keyword(s):  
Film Cooling ◽  
Flow Direction ◽  
Cylindrical Hole ◽  
Navier Stokes ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Lateral Film ◽  
Shaped Hole

Film cooling performances of three film holes have been numerical researched in this paper, including a lateral inclined cylindrical hole, a fan-shaped hole and a y-shaped hole. The simulation is computed by the commercial software Fluent based on Reynolds Averaged Navier-Stokes (RANS) equations and realizable k-ε turbulence model with enhanced wall treatment. The y-shaped hole is a novel film hole developed from the lateral inclined cylindrical hole. With inner crossflow, the jet of the lateral inclined cylindrical hole performs to be two streams as a result of the helical motion in the hole. Accordingly, the hole exit was optimized with two expansions: one is expanded along the lateral inclined direction and the other is expanded along the mainstream flow direction. The lateral inclined cylindrical hole with two expansions at the exit is named the y-shaped hole. Compared to the fundamental lateral inclined cylindrical hole, the y-shaped hole has different counter-rotating vortices and much better film coverage. Experiments have been conducted to test the film cooling performance of the y-shaped hole. Compared to the lateral inclined cylindrical hole, much higher film cooling effectiveness has been measured in the y-shaped hole as a result of the enhanced lateral film coverage and the weakened film dissipation in the streamwise direction. The film performance of the y-shaped hole rises with the increase of the blowing ratio. At M = 2.0, the film of the y-shaped hole keeps close to the wall while the film of the lateral inclined cylindrical hole is completely lifted up, resulting in the increase of the area average film cooling effectiveness up to 128.7%.

Investigations on the Influence of Rib Orientation Angle on Film Cooling Performance of Compound Holes

2018 ◽  
Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Hui-ren Zhu ◽  
Jian-xia Luo
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Discharge Coefficient ◽  
Orientation Angle ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio

To investigate the effects of the inclined ribs on internal flow structure in film hole and the film cooling performance on outer surface, experimental and numerical studies are conducted on the effects of rib orientation angle on film cooling of compound cylindrical holes. Three coolant channel cases, including two ribbed cross-flow channels (135° and 45° angled ribs) and the plenum case, are studied under three blowing ratios (0.5, 1.0 and 2.0). 2D contours of film cooling effectiveness as well as heat transfer coefficient were measured by transient liquid crystal measurement technique (TLC). The steady RANS simulations with realizable k-ε turbulence model and enhanced wall treatment were performed. The results show that the spanwise width of film coverage is greatly influenced by the rib orientation angle. The spanwise width of the 45° rib case is obviously larger than that of the 135° rib case under lower blowing ratios. When the blowing ratio is 1.0, the area-averaged cooling effectiveness of the 135° rib case and the 45° rib case are higher than that of the plenum case by 38% and 107%, respectively. With the increase of blowing ratio, the film coverage difference between different rib orientation cases becomes smaller. The 45° rib case also produces higher heat transfer coefficient, which is higher than the 135° rib case by 3.4–8.7% within the studied blowing ratio range. Furthermore, the discharge coefficient of the 45° rib case is the lowest among the three cases. The helical motion of coolant flow is observed in the hole of 45° rib case. The jet divides into two parts after being blown out of the hole due to this motion, which induces strong velocity separation and loss. For the 135° rib case, the vortex in the upper half region of the secondary-flow channel rotates in the same direction with the hole inclination direction, which leads to the straight streamlines and thus results in lower loss and higher discharge coefficient.

Experimental Investigation and Optimal Design on the Film Cooling Performance of Fan-Shaped Hole With Vortex Generator Fed by Crossflow

2021 ◽  
Author(s):  
Jie Wang ◽  
Chao Zhang ◽  
Xuebin Liu ◽  
Liming Song ◽  
Jun Li ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Film Cooling ◽  
Vortex Generator ◽  
Optimized Design ◽  
Combined Model ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Shaped Hole

Abstract Aiming at investigating the effects of crossflow and vortex generator on film cooling characteristics of fan-shaped hole, the film cooling performance was measured experimentally by infrared camera. The blowing ratio is fixed at 0.5 and 1.5. The Reynolds number of the mainstream based on the hole diameter remains at 7000 and the inlet Reynolds number of crossflow is 40000. The experimental results show that the film cooling performance becomes better when the blowing ratio increases from 0.5 to 1.5 for each model, and the film cooling performance becomes worse under the influence of crossflow. When the blowing ratio is 1.5, the area-averaged film cooling effectiveness of the fan-shaped hole model with vortex generator decreases by 16.6% because of the influence of crossflow. The combined model always performs better compared with the model without vortex generator under all working conditions. When the blowing ratio becomes 1.5, under the influence of crossflow, the area-averaged film cooling effectiveness of the combined model could increase by 14.8%, compared with the model without vortex generator. To further improve the film cooling performance, the global optimization algorithm based on the Kriging method and the CFD technology are coupled to optimize the combined model under crossflow condition at the high blowing ratio, and the optimized design is verified by experiments. The experimental results show that the area-averaged film cooling effectiveness of the optimized design increases by 17.8% compared with the reference model.

Experimental Investigation on the Flat-Plate Film Cooling Enhancement Using the Vortex Generator Downstream for the Cylindrical Hole and Fan-Shaped Hole Configurations

2019 ◽  
Author(s):  
Chao Zhang ◽  
Jie Wang ◽  
Xin Luo ◽  
Liming Song ◽  
Jun Li ◽  
...  
Keyword(s):  
Film Cooling ◽  
Vortex Generator ◽  
Cylindrical Hole ◽  
Combined Model ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Shaped Hole ◽  
Hole Model

Abstract In our experiments, the film cooling performance of the configurations combined the different hole with the vortex generator was investigated experimentally, measured by the infrared camera. Four different configurations were studied at the blowing ratio varying at M = 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0. In all cases, the Reynold number of the mainstream based on the hole diameter remained at Re = 8000, and the density ratio kept at DR = 1.7. Experimental results show that for the two models combining the cylindrical hole and fan-shaped hole with the vortex generator respectively, the film cooling performance becomes better when the blowing ratio increases from M = 0.5 to M = 2.0, and then decreases when the blowing ratio increases from M = 2.0 to M = 3.0. The model combining the fan-shaped hole with the vortex generator performs the best among the four models at each blowing ratio. Its film attachment holds the most extensive lateral distribution and its overall film cooling effectiveness could keep at a high level at a wide range of blowing ratios from M = 1.0 to M = 3.0. The combined model of the fan-shaped hole could improve the area-averaged film effectiveness at most 25.5% than that of the single hole model at M = 2.0. Moreover, the combined model of the cylindrical hole could improve the area-averaged film cooling effectiveness at most 431% than that of the single cylindrical hole model at M = 3.0.

Investigations on the Influence of Rib Orientation Angle on Film Cooling Performance of Cylindrical Holes

2017 ◽  
Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Hui-ren Zhu ◽  
Jian-xia Luo ◽  
Ying-ni Zhai
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Discharge Coefficient ◽  
Cross Flow ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Flow Channels ◽  
Cylindrical Holes

This paper presents an experimental and numerical investigation on the film cooling with different coolant feeding channel structures. Two ribbed cross-flow channels with rib-orientation of 135° and 45° respectively and the plenum coolant channel have been studied and compared to find out the effect of rib orientation on the film cooling performances of cylindrical holes. The film cooling effectiveness and heat transfer coefficient were measured by the transient heat transfer measurement technique with narrow-band thermochromic liquid crystal. Numerical simulations with realizable k-ε turbulence model were also performed to analyze the flow mechanism. The results show that the coolant channel structure has a notable effect on the flow structure of film jet which is the most significant mechanism affecting the film cooling performance. Generally, film cooling cases fed with ribbed cross-flow channels have asymmetric counter-rotating vortex structures and related asymmetric temperature distributions, which make the film cooling effectiveness and the heat transfer coefficient distributions asymmetric to the hole centerline. The discharge coefficient of the 45° rib case is the lowest among the three cases under all the blowing ratios. And the plenum case has higher discharge coefficient than the 135° rib case under low blowing ratio. With the increase of blowing ratio, the discharge coefficient of the 135° rib case gets larger than the plenum case gradually, because the vortex in the upper half region of the coolant channel rotates in the same direction with the film hole inclination direction and makes the jet easy to flow into the film hole in the 135° rib case.

Experimental Investigation of Dust-Pan Shaped Hole Film Cooling Characteristics on Pressure Side of a Turbine Blade in a Linear Transonic Cascade

2017 ◽  
Author(s):  
Zhong-yi Fu ◽  
Hui-ren Zhu ◽  
Cong Liu ◽  
Zheng Li
Keyword(s):  
Pressure Gradient ◽  
Turbine Blade ◽  
Film Cooling ◽  
Stationary Condition ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Favorable Pressure Gradient ◽  
Shaped Hole

An experimental research of film cooling performance of three single dust-pan shaped hole rows in different positions of a turbine blade was carried out in the short-duration transonic linear cascade at stationary condition, which can model realistic engine aerodynamic conditions. The effects of inlet Reynolds number (Rein = 2.5 × 105∼7.5 × 105), isentropic exit Mach number (Mais = 0.71∼0.91) and coolant blowing ratio (M = 0.8∼2.6) on film cooling effectiveness are investigated. Three single hole rows are located at 11.7%, 36.3% and 55.6% relative arc on the pressure sides of three enlarged blade models respectively. The adiabatic film cooling effectiveness are derived from the surface temperatures based on transient heat transfer measurement method. The results show that in the range of blowing ratios studied in the present paper, for location 3 the cooling effectiveness decreases a lot with blowing ratio increasing due to the lift-off of coolant at high blowing ratios, while for location 1 and 2, the film cooling effectiveness increases with blowing ratio increasing, because the strong favorable pressure gradient and high concave curvature near the leading edge lead to a good attachment of coolant on the surface. At M≤1.0 conditions, the film cooling effectiveness of location 1 and 2 is lower than that of location 3, which reflects that strong favorable pressure gradient and high concave curvature weaken film cooling performance at low blowing ratio conditions, while the effect is opposite when M is greater than 1.0. For location 1, the highest general cooling performance is obtained at Rein = 2.5 × 105 condition, and for location 2, the change of Rein has different effects on cooling effectiveness in different regions. In the range of Mais studied in this paper, the change of Mais has little effect on film cooling effectiveness.

Film Cooling From Novel Sister Shaped Single-Holes

2014 ◽  
Author(s):  
Siavash Khajehhasani ◽  
Bassam Jubran
Keyword(s):  
Film Cooling ◽  
Three Dimensional ◽  
Lateral Spreading ◽  
Navier Stokes ◽  
The Novel ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Shaped Hole ◽  
Lift Off

A numerical investigation of the film cooling performance from novel sister shaped single-holes (SSSH) is presented in this paper and the obtained results are compared with a single cylindrical hole, a forward diffused shaped hole, as well as discrete sister holes. Three types of the novel sister shaped single-hole schemes namely downstream, upstream and up/downstream SSSH, are designed based on merging the discrete sister holes to the primary hole in order to reduce the jet lift-off effect and increase the lateral spreading of the coolant on the blade surface as well as a reduction in the amount of coolant in comparison with discrete sister holes. The simulations are performed using three-dimensional Reynolds-Averaged Navier Stokes analysis with the realizable k–ε model combined with the standard wall function. The upstream SSSH demonstrates similar film cooling performance to that of the forward diffused shaped hole for the low blowing ratio of 0.5. While it performs more efficiently at M = 1, where the centerline and laterally averaged effectiveness results improved by 70% and 17%, respectively. On the other hand, the downstream and up/downstream SSSH schemes show a considerable improvement in film cooling performance in terms of obtaining higher film cooling effectiveness and less jet lift-off effect as compared with the single cylindrical and forward diffused shaped holes for both blowing ratios of M = 0.5 and 1. For example, the laterally averaged effectiveness for the downstream SSSH configuration shows an improvement of approximately 57% and 110% on average as compared to the forward diffused shaped hole for blowing ratios of 0.5 and 1, respectively.

Effects of Double Wall Cooling Configuration and Conditions on Performance of Full-Coverage Effusion Cooling

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Nathan Rogers ◽  
Zhong Ren ◽  
Warren Buzzard ◽  
Brian Sweeney ◽  
Nathan Tinker ◽  
...  
Keyword(s):  
Film Cooling ◽  
Cross Flow ◽  
Hole Array ◽  
Adiabatic Wall ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Full Coverage ◽  
Cooling Hole ◽  
Double Wall

Experimental results are presented for a double wall cooling arrangement which simulates a portion of a combustor liner of a gas turbine engine. The results are collected using a new experimental facility designed to test full-coverage film cooling and impingement cooling effectiveness using either cross flow, impingement, or a combination of both to supply the film cooling flow. The present experiment primarily deals with cross flow supplied full-coverage film cooling for a sparse film cooling hole array that has not been previously tested. Data are provided for turbulent film cooling, contraction ratio of 1, blowing ratios ranging from 2.7 to 7.5, coolant Reynolds numbers based on film cooling hole diameter of about 5000–20,000, and mainstream temperature step during transient tests of 14 °C. The film cooling hole array consists of a film cooling hole diameter of 6.4 mm with nondimensional streamwise (X/de) and spanwise (Y/de) film cooling hole spacing of 15 and 4, respectively. The film cooling holes are streamwise inclined at an angle of 25 deg with respect to the test plate surface and have adjacent streamwise rows staggered with respect to each other. Data illustrating the effects of blowing ratio on adiabatic film cooling effectiveness and heat transfer coefficient are presented. For the arrangement and conditions considered, heat transfer coefficients generally increase with streamwise development and increase with increasing blowing ratio. The adiabatic film cooling effectiveness is determined from measurements of adiabatic wall temperature, coolant stagnation temperature, and mainstream recovery temperature. The adiabatic wall temperature and the adiabatic film cooling effectiveness generally decrease and increase, respectively, with streamwise position, and generally decrease and increase, respectively, as blowing ratio becomes larger.

Enhancement in Film Cooling Effectiveness Using Delta Winglet Pair

2020 ◽  
pp. 1-37
Author(s):  
Nirmal Halder ◽  
Arun Saha ◽  
Pradipta Panigrahi
Keyword(s):  
Film Cooling ◽  
Cross Flow ◽  
Hole Diameter ◽  
Stagnation Region ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Longitudinal Vortices ◽  
Blowing Ratio ◽  
Turbulent Statistics ◽  
Delta Winglet

Abstract A simulation study is performed to inspect the influence of delta winglet pair for improving the film cooling effectiveness of gas turbine blade. Incompressible continuity, momentum, energy and two equations - SST model have been used for investigating the nature of flow field, temperature field and turbulent statistics. Reynolds number based on the jet velocity and film cooling hole diameter is 4232. The jet to cross-flow blowing ratio has been varied as 0.5, 1.0 and 1.5. The corresponding Reynolds numbers based on cross-flow velocity and film-hole diameter are equal to 6462, 4229 and 3231 respectively. It is observed that common flow down configuration augments the film cooling effectiveness which attributed to the development of secondary longitudinal vortices. Longitudinal vortices annihilate the counter rotating vortex structures present in the baseline flow. The generation of hairpin vortices and boost of shear layer vortices are modified due to the implementation of Delta winglet pair. The overall turbulence intensity and vorticity get reduced due to the presence of Delta winglet pair. A maximum of 97.46% and a minimum of 61.50% enhancement in film cooling effectiveness is observed at blowing ratio of 1.5 and 0.5 respectively.Wake region of film cooling jet is modified due to Delta winglet pair leading to formation of stagnation region and lower mixing resulting in higher film cooling effectiveness.

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