scholarly journals The Effect of Reaction on Compressor Performance

2021 ◽  
pp. 1-15
Author(s):  
Krishan Chana ◽  
Robert Miller

Abstract Reaction is the fundamental parameter by which the asymmetry of the velocity triangle of a stage is set. Little is understood about the effect that reaction has on either the efficiency or the operating range of a compressor. A particular difficulty in understanding the effect of reaction is that the rotor and stator have a natural asymmetry caused by the centrifugal effects in the rotor boundary layer being much larger than that in the stator boundary layer. In this paper a novel approach has been taken: McKenzie's ‘linear repeating stage’ concept is used to remove the centrifugal effects. The centrifugal effects are then reintroduced as a body force. This allows the velocity triangle effect and centrifugal force effect to be decoupled. The paper shows the surprising result that, depending on how the solidity is set, a 50% reaction stage can either result in the maximum, or the minimum, profile loss. When the centrifugal effects are removed, 50% reaction is shown to minimise endwall loss, maximise stage efficiency and maximise operating range. When the centrifugal effects are reintroduced, the compressor with the maximum design efficiency is found to rise in reaction by 5% (from 50% reaction to 55% reaction) and the compressor with the maximum operating range is found to rise in reaction by 15% (from 50% reaction to 65% reaction).

Author(s):  
Krishan S. Chana ◽  
Robert J. Miller

Abstract Reaction is the fundamental parameter by which the asymmetry of the velocity triangle of a stage is set. Little is understood about the effect that reaction has on either the efficiency or the operating range of a compressor. A particular difficulty in understanding the effect of reaction is that the rotor and stator have a natural asymmetry caused by the centrifugal effects in the rotor boundary layer being much larger than that in the stator boundary layer. In this paper a novel approach has been taken: McKenzie’s ‘linear repeating stage’ concept is used to remove the centrifugal effects. The centrifugal effects are then reintroduced as a body force. This allows the velocity triangle effect and centrifugal force effect to be decoupled. The paper shows the surprising result that, depending on how the solidity is set, a 50% reaction stage can either result in the maximum, or the minimum, profile loss. When the centrifugal effects are removed, 50% reaction is shown to minimise endwall loss, maximise stage efficiency and maximise operating range. When the centrifugal effects are reintroduced, the compressor with the maximum design efficiency is found to rise in reaction by 5% (from 50% reaction to 55% reaction) and the compressor with the maximum operating range is found to rise in reaction by 15% (from 50% reaction to 65% reaction).


Author(s):  
B. Dobrzynski ◽  
H. Saathoff ◽  
G. Kosyna ◽  
C. Clemen ◽  
V. Gu¨mmer

Different active flow control techniques have been investigated in a 1.5-stage axial-flow compressor. Looking at a low-speed single-stage environment, many researchers have shown that highly loaded compressors are tip critical, showing stall inception caused by short length scale disturbances (spikes). It has been shown by several authors that these disturbances are related to the spillage of endwall flow ahead of the blading (spill forward). For the present work, different tip injection configurations were investigated in order to stabilize the near casing flow, increasing the operating range of the compressor. Stall margin improvement and the impact on stage efficiency are compared and discussed. Oil flow pictures of the casing wall above the rotor and of the stator blades as well as traverse data from pneumatic 5-hole probes show the impact of flow control on rotor and stator performance. Another method of energizing the casing wall boundary layer is the removal of low energy fluid by a circumferential slot above the rotor, which was also studied experimentally. Again, the impact on compressor operating range and efficiency, as well as flow field information collected by oil flow visualization and traverse data are discussed. Comparing the different flow control techniques, it is shown that increasing stall margin is not directly linked to stage efficiency. As described in various publications, discrete tip injection is a very powerful technique as far as range extension is concerned, but it also has substantial drawbacks such as the circumferential inhomogeneity of the rotor exit flow. These inhomogeneities may result in poor stator performance, overall resulting in a drop of stage efficiency. This problem does not occur if circumferential boundary layer removal above the rotor is used. This method however shows much less potential for increasing the operating range.


Author(s):  
Maria Grazia De Giorgi ◽  
Stefania Traficante ◽  
Antonio Ficarella

This work deals with the computational modeling of the single dielectric barrier discharge (SDBD) plasma actuator and its applications as a flow actuator. In the literature, plasma actuators have been used especially in order to control boundary layer separation. The plasma acts as a momentum source to the boundary layer allowing it to remain attached throughout a large portion of the airfoil. The RANS simulations are performed using a CFD code in which the plasma force have been modeled as paraelectric force acting on the charged particles in the working flow. Using this numerical model, different cases have been simulated on NACA 0015 airfoil, depending on the direction of the force, to study the effect of the force on the flow and on the boundary layer. The best flow control solutions have been displayed when body force component in the direction straight along the flow is positive and the component normal to the flow is considered. Finally, this numerical simulation methodology has been used for the investigations on the potential of plasma actuators, to suppress the flow separation over a compressor blade. Specifically, the analysis has been focused to evaluate the increasing of the compressor performance depending on the actuator strength and position on the blade.


2014 ◽  
Vol 14 (03) ◽  
pp. 1450039 ◽  
Author(s):  
O. ANWAR BÉG ◽  
M. FERDOWS ◽  
S. SHAMIMA ◽  
M. NAZRUL ISLAM

Laminar magnetohydrodynamic Marangoni-forced convection boundary layer flow of a water-based biopolymer nanofluid containing nanoparticles from a non-isothermal plate is studied. Magnetic induction effects are incorporated. A variety of nanoparticles are studied, specifically, silver, copper, aluminium oxide and titanium oxide. The Tiwari–Das model is utilized for simulating nanofluid effects. The normalized ordinary differential boundary layer equations (mass, magnetic field continuity, momentum, induced magnetic field and energy conservation) are solved subject to appropriate boundary conditions using Maple shooting quadrature. The influence of Prandtl number (Pr), magnetohydrodynamic body force parameter (β), reciprocal of magnetic Prandtl number (α) and nanofluid solid volume fraction (φ) on velocity, temperature and magnetic stream function distributions is investigated in the presence of strong Marangoni effects (ξ i.e., Marangoni parameter is set as unity). Magnetic stream function is accentuated with body force parameter. The flow is considerably decelerated as is magnetic stream function gradient, with increasing nanofluid solid volume fraction, whereas temperatures are significantly enhanced. Interesting features in the flow regime are explored. The study finds applications in the fabrication of complex biomedical nanofluids, biopolymers, etc.


Author(s):  
Christoph Lietmeyer ◽  
Karsten Oehlert ◽  
Joerg R. Seume

During the last decades, riblets have shown a potential for viscous drag reduction in turbulent boundary layers. Several investigations and measurements of skin-friction in the boundary layer over flat plates and on turbomachinery type blades with ideal riblet geometry have been reported in the literature. The question where riblets must be applied on the surface of a compressor blade is still not sufficiently answered. In a first step, the profile loss reduction by ideal triangular riblets with a trapezoidal groove and a constant geometry along the surface on the suction and pressure side of a compressor blade is investigated. The results show a higher potential on the profile loss reduction by riblets on the suction side. In a second step, the effect of laser-structured ribs on the laminar separation bubble and the influence of these structures on the laminar boundary layer near the leading edge are investigated. After clarifying the best choices where riblets should be applied on the blade surface, a strategy for locally adapted riblets is presented. The suction side of a compressor blade is laser-structured with a segmented riblet-like structure with a constant geometry in each segment. The measured profile loss reduction shows the increasing effect on the profile loss reduction of this locally adapted structure compared to a constant riblet-geometry along the surface. Furthermore, the particle deposition on a riblet-structured compressor blade is investigated and compared to the particle deposition on a smooth surface. Results show a primary particle deposition on the riblet tips followed by an agglomeration. The particle deposition on the smooth surface is stochastic.


Author(s):  
Bhaskar Roy ◽  
Manish Chouhan ◽  
Kota Venkata Kaudinya

Recent research on the use of three dimensional blade designs incorporating sweep and casing boundary layer control through tip injection have shown improved efficiency, stage loading and stable operating range Both methods are known to stabilize the flow at the tip trailing edge (Stall Inception Point) of the compressor blade under lower than design mass flow conditions and improve the compressor performance. This study, performed on a low speed axial flow fan, is aimed to improve the understanding and to assess the improved stall margin due to tip injection on swept and straight blades. Injection through flush mounted nozzles on the casing before the rotor blades is of practical importance because of the non-interference of the nozzles with the main flow. Benefits in terms of efficiency and operating range have already been established and swept blades were found to perform better than the baseline straight blades. The injection mechanism involves 12 symmetrically located flush mounted nozzles before the rotor blades in the casing. The number of injection nozzles used is an additional parameter of the study. Although there are manufacturing limitations in the air injection angle, two injection angles (10° and 30°) have been tried. The improvement in stall margin is more pronounced in the straight blades than in the swept blades and the 10° injection angle with 6 active injection holes gives the best performance in comparison to other combinations.


Author(s):  
Ziliang Li ◽  
Xingen Lu ◽  
Ge Han ◽  
Yanfeng Zhang ◽  
Shengfeng Zhao ◽  
...  

Centrifugal compressors often suffer relatively low efficiency and a terrible operating range particularly due to the complex flow structure and intense impeller/diffuser interaction. Numerous studies have focused on improving the centrifugal compressor performance using many innovative ideas, such as the tandem impeller, which has become increasingly attractive due to its ability to achieve the flow control with no additional air supply configurations and control costs in compressor. However, few studies that attempted to the investigation of tandem impeller have been published until now and the results are always contradictory. To explore the potential of the tandem impeller to enhance the compressor performance and the underlying mechanism of the flow phenomena in the tandem impellers, this paper numerically investigated a high-pressure-ratio centrifugal compressor with several tandem impellers at off-design operating speeds. The results encouragingly demonstrate that the tandem impeller can achieve a performance enhancement over a wide range of operating conditions. Approximately 1.8% maximum enhancement in isentropic efficiency and 5.0% maximum enhancement in operating range are achieved with the inducer/exducer circumferential displacement of [Formula: see text] = 25% and 50%, respectively. The observed stage performance gain of the tandem impellers decreases when the operating speed increases due to the increased inducer shock, increased wake losses, and deteriorated tandem impeller discharge flow uniformity. In addition, the tandem impeller can extend the impeller operating range particularly at low rotation speeds, which is found to be a result from the suppression of the low-momentum fluid radial movement. The results also indicate that the maximum flux capacity of the tandem impeller decreases due to the restriction of the inducer airfoil Kutta–Joukowsky condition.


2011 ◽  
Vol 134 (2) ◽  
Author(s):  
John D. Coull ◽  
Howard P. Hodson

The overall efficiency of low pressure turbines is largely determined by the two-dimensional profile loss, which is dominated by the contribution of the suction surface boundary layer. This boundary layer typically features a laminar separation bubble and is subjected to an inherently unsteady disturbance environment. The complexity of the flow behavior makes it difficult to numerically predict the profile loss. To address this problem, an empirical method is proposed for predicting the boundary layer integral parameters at the suction surface trailing edge, allowing the profile loss to be estimated. Extensive measurements have been conducted on a flat plate simulation of the suction surface boundary layer. The disturbance environment of real machines was modeled using a moving bar wake generator and a turbulence grid. From this data set, empirically based methods have been formulated using physical principles for the prediction of the momentum thickness and shape factor at the suction surface trailing edge. The predictions of these methods may be used to estimate the profile loss of a given cascade, which achieves reasonable agreement with the available data. By parameterizing the shape of the suction surface velocity distribution, the method is recast as a preliminary design tool. Powerfully, this may be used to guide the selection of the key design parameters (such as the blade loading and velocity distribution shape) and enables a reasonable estimation of the unsteady profile loss to be made at a very early stage of design. To illustrate the capabilities of the preliminary design tool, different styles of velocity distribution are evaluated for fixed blade loading and flow angles. The predictions suggest that relatively “flat-top” designs will have the lowest profile loss but good performance can also be achieved with front-loaded “peaky” distributions. The latter designs are more likely to have acceptable incidence tolerance.


2012 ◽  
Vol 2012 ◽  
pp. 1-12 ◽  
Author(s):  
Aurélien Marsan ◽  
Isabelle Trébinjac ◽  
Sylvain Coste ◽  
Gilles Leroy

The aim of the present study is to evaluate the efficiency of a boundary layer suction technique in case of a centrifugal compressor stage in order to extend its stable operating range. First, an analysis of the flow pattern within the radial vaned diffuser is presented. It highlights the stall of the diffuser vanes when reaching a low massflow. A boundary layer separation in the hub-suction side corner grows when decreasing the massflow from the nominal operating point to the surge and finally leads to a massive stall. An aspiration strategy is investigated in order to control the stall. The suction slot is put in the vicinity of the saddle that originates the main separating skin-friction line, identified thanks to the analysis of the skin-friction pattern. Several aspiration massflow rates are tested, and two different modelings of the aspiration are evaluated. Finally, an efficient control is reached with a removal of only 0,1% of the global massflow and leads—from a steady-state calculations point of view—to an increase by 40% of the compressor operating range extent.


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