Thermodynamic Investigation of an Irreversible Combined Stirling-organic Rankine Cycle for Maximum Power Output Condition

Author(s):  
Siddharth Ramachandran ◽  
Naveen Kumar ◽  
Mallina Venkata Timmaraju

Abstract A pragmatic approach is adopted to investigate irreversible thermodynamic combined cycle devices. The finite-time thermodynamic model of combined Stirling-organic Rankine cycle is formulated and evaluated for maximum output power and thermal efficiency. The influence of effectiveness of heat exchangers, heat capacitance of external fluids, and, inlet temperatures of heat exchangers at heat source, heat recovery unit and heat sink on the performance of Stirling-organic Rankine cycle are investigated to get their corresponding optimum. The maximum allowable heat capacitance of external fluids of heat source and heat recovery units are about 1.1 kW/K and 1.4 KW/K, respectively for the operating conditions considered in the present study. The maximum power output is achieved only when the effectiveness of heat exchangers is ideal. The overall performance of Stirling-organic Rankine cycle combination will be higher than either of the performances of individual cycles provided that the isothermal heat rejection from Stirling cycle takes place at temperature above 540 K. Further, a 0.2 increase in the internal irreversibility parameter from an ideal/reversible condition reduced the maximum output power and the corresponding thermal efficiency of Stirling-organic Rankine cycle by 16.1 kW and 24%, respectively.

2019 ◽  
Vol 8 (2) ◽  
pp. 141 ◽  
Author(s):  
Ghalya Pikra ◽  
Nur Rohmah

Regenerative organic Rankine cycle (RORC) can be used to improve organic Rankine cycle (ORC) performance. This paper presents a comparison of a single (SSRORC) and double stage regenerative organic Rankine cycle (DSRORC) using a medium grade heat source. Performance for each system is estimated using the law of thermodynamics I and II through energy and exergy balance. Solar thermal is used as the heat source using therminol 55 as a working fluid, and R141b is used as the organic working fluid. The initial data for the analysis are heat source with 200°C of temperature, and 100 L/min of volume flow rate. Analysis begins by calculating energy input to determine organic working fluid mass flow rate, and continued by calculating energy loss, turbine power and pump power consumption to determine net power output and thermal efficiency. Exergy analysis begins by calculating exergy input to determine exergy efficiency. Exergy loss, exergy destruction at the turbine, pump and feed heater is calculated to complete the calculation. Energy estimation result shows that DSRORC determines better net power output and thermal efficiency for 7.9% than SSRORC, as well as exergy estimation, DSRORC determines higher exergy efficiency for 7.69%. ©2019. CBIORE-IJRED. All rights reserved


Author(s):  
Haoxiang Chen ◽  
Weilin Zhuge ◽  
Yangjun Zhang ◽  
Tao Chen ◽  
Lei Zhang

Waste heat recovery using Organic Rankine cycle (ORC) systems has been regarded as the most potential technology for diesel engine fuel economy improvement. The compactness of ORC system is very important, so reducing the total volume of heat exchangers of the ORC system is the main challenge for ORC applications in truck engines. This paper proposes a new ORC system for waste heat recovery of truck diesel engines. The ORC system uses the hot compressed intake air and the exhaust gas as heat sources. The conventional air intercooler is substituted with the pre-heater of the ORC system. Hence the condenser of the ORC system can be installed at the original place of the intercooler, which could make the system integration much easier. A one-dimension simulation model of the combined diesel engine and ORC power system is set up. In combined ORC-engine system the output power of turbine is combined with the output power of crack shaft at a specific gear ratio to increase effective power of the engine system. The combined ORC-engine system performance is analyzed at common operating conditions and compared with the original engine. Results show that the combined system thermal efficiency is increased by 8.38% and the brake special fuel consumption (BSFC) reduces by 7.82% at peak. In design point, net output power of ORC system is 28.72kW, which increases thermal efficiency by 9.31% and reduces BSFC from 199.76 g/(kW·h) to 182.76 g/(kW·h). In addition, the cost of ORC system is estimated, and Payback time is 4.92 years.


Author(s):  
Hadi Ghasemi ◽  
Alexander Mitsos

A model is developed for an existing plant with an organic Rankine cycle (ORC) utilizing a low-temperature geothermal brine. The model includes the performance characteristics of the ORC components. Since the size of turbines in this ORC is over-designed for available geothermal energy source, the model is reconfigured to switch the number of functioning turbines in the ORC. At a given ambient temperature, the configuration with the maximum output power is chosen as the optimal configuration. The model is validated with a set of 7200 measured data collected from one-year operation of the plant. The measured data include the net output power of the ORC as a function of ambient temperature ranging from −15 to 37 °C. The operation of the ORC is optimized maximizing the net output power of the system. The developed model is used as a basis for development of a hybrid geothermal-solar system. A hybrid geothermal-solar system in solar heating mode is analyzed and optimized. The geothermal stream has the potential to provide up to 240 MW thermal energy to the ORC and the heat transfer rate of the solar system to the cycle at nominal time is 17.6 MW. A hybridization strategy is developed that achieves a significant boost in the net output power of the system compared to the geothermal ORC. The enhancement by this approach ranges from 10%–40% as an increasing function of ambient temperature. At low ambient temperatures (Tamb ≤ 1.66 °C), two recuperators are required to be included in the hybrid system to satisfy the lower bound on temperature of geothermal brine (GB).


Energies ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 3035
Author(s):  
Syamimi Saadon ◽  
Nur Athirah Mohd Nasir

This study addresses the performance analysis of a subcritical and supercritical Organic Rankine Cycle (ORC) with the addition of a preheater or superheater integrated with a turbofan engine. This analysis will try to explore the heat transfer throughout the evaporator for the purpose of determining the ORC output power and thermal efficiency. A simplified numerical model of the ORC for waste heat recovery is presented. The model depicts the evaporator by using a distributed model, and includes parameters such as the effectiveness, heat capacity and inlet temperature of the waste heat and the organic fluid. For a given set of initial parameter values, the output power and thermal efficiency, as well as the mass flow rate of the working fluid are acquired by solving the system’s thermodynamic cycle with the aid of MATLAB software. The model is then verified by using data from an industrial waste heat recovery system. The connection between the turbofan engine and the ORC system was established and evaluated by means of Thrust-Specific Fuel Consumption (TSFC) as well as fuel burn. It was found that the supercritical ORC with a preheater and superheater exhibits lower TSFC than the subcritical ORC, whereas the impact of the ORC in terms of waste heat recovery in relation to the environment and sustainability indices is quite small, but still considerable depending on the engine’s weight.


Author(s):  
Fredrik Ahlgren ◽  
Maria E. Mondejar ◽  
Magnus Genrup ◽  
Marcus Thern

Maritime transportation is a significant contributor to SOx, NOx and particle matter emissions, even though it has a quite low CO2 impact. New regulations are being enforced in special areas that limit the amount of emissions from the ships. This fact, together with the high fuel prices, is driving the marine industry towards the improvement of the energy efficiency of current ship engines and the reduction of their energy demand. Although more sophisticated and complex engine designs can improve significantly the efficiency of the energy systems in ships, waste heat recovery arises as the most influent technique for the reduction of the energy consumption. In this sense, it is estimated that around 50% of the total energy from the fuel consumed in a ship is wasted and rejected in fluid and exhaust gas streams. The primary heat sources for waste heat recovery are the engine exhaust and the engine coolant. In this work, we present a study on the integration of an organic Rankine cycle (ORC) in an existing ship, for the recovery of the main and auxiliary engines exhaust heat. Experimental data from the operating conditions of the engines on the M/S Birka Stockholm cruise ship were logged during a port-to-port cruise from Stockholm to Mariehamn over a period of time close to one month. The ship has four main engines Wärtsilä 5850 kW for propulsion, and four auxiliary engines 2760 kW used for electrical consumers. A number of six load conditions were identified depending on the vessel speed. The speed range from 12–14 knots was considered as the design condition, as it was present during more than 34% of the time. In this study, the average values of the engines exhaust temperatures and mass flow rates, for each load case, were used as inputs for a model of an ORC. The main parameters of the ORC, including working fluid and turbine configuration, were optimized based on the criteria of maximum net power output and compactness of the installation components. Results from the study showed that an ORC with internal regeneration using benzene would yield the greatest average net power output over the operating time. For this situation, the power production of the ORC would represent about 22% of the total electricity consumption on board. These data confirmed the ORC as a feasible and promising technology for the reduction of fuel consumption and CO2 emissions of existing ships.


2013 ◽  
Vol 597 ◽  
pp. 45-50
Author(s):  
Sławomir Smoleń ◽  
Hendrik Boertz

One of the key challenges on the area of energy engineering is the system development for increasing the efficiency of primary energy conversion and use. An effective and important measure suitable for improving efficiencies of existing applications and allowing the extraction of energy from previously unsuitable sources is the Organic Rankine Cycle. Applications based on this cycle allow the use of low temperature energy sources such as waste heat from industrial applications, geothermal sources, biomass, fired power plants and micro combined heat and power systems.Working fluid selection is a major step in designing heat recovery systems based on the Organic Rankine Cycle. Within the framework of the previous original study a special tool has been elaborated in order to compare the influence of different working fluids on performance of an ORC heat recovery power plant installation. A database of a number of organic fluids has been developed. The elaborated tool should create a support by choosing an optimal working fluid for special applications and become a part of a bigger optimization procedure by different frame conditions. The main sorting criterion for the fluids is the system efficiency (resulting from the thermo-physical characteristics) and beyond that the date base contains additional information and criteria, which have to be taken into account, like environmental characteristics for safety and practical considerations.The presented work focuses on the calculation and optimization procedure related to the coupling heat source – ORC cycle. This interface is (or can be) a big source of energy but especially exergy losses. That is why the optimization of the heat transfer between the heat source and the process is (besides the ORC efficiency) of essential importance for the total system efficiency.Within the presented work the general calculation approach and some representative calculation results have been given. This procedure is a part of a complex procedure and program for Working Fluid Selection for Organic Rankine Cycle Applied to Heat Recovery Systems.


Author(s):  
Leonardo Pierobon ◽  
Fredrik Haglind ◽  
Rambabu Kandepu ◽  
Alessandro Fermi ◽  
Nicola Rossetti

In off-shore oil and gas platforms the selection of the gas turbine to support the electrical and mechanical demand on site is often a compromise between reliability, efficiency, compactness, low weight and fuel flexibility. Therefore, recovering the waste heat in off-shore platforms presents both technological and economic challenges that need to be overcome. However, onshore established technologies such as the steam Rankine cycle, the air bottoming cycle and the organic Rankine cycle can be tailored to recover the exhaust heat off-shore. In the present paper, benefits and challenges of these three different technologies are presented, considering the Draugen platform in the North Sea as a base case. The Turboden 65-HRS unit is considered as representative of the organic Rankine cycle technology. Air bottoming cycles are analyzed and optimal design pressure ratios are selected. We also study a one pressure level steam Rankine cycle employing the once-through heat recovery steam generator without bypass stack. We compare the three technologies considering the combined cycle thermal efficiency, the weight, the net present value, the profitability index and payback time. Both incomes related to CO2 taxes and natural gas savings are considered. The results indicate that the Turboden 65-HRS unit is the optimal technology, resulting in a combined cycle thermal efficiency of 41.5% and a net present value of around 15 M$, corresponding to a payback time of approximately 4.5 years. The total weight of the unit is expected to be around 250 ton. The air bottoming cycle without intercooling is also a possible alternative due to its low weight (76 ton) and low investment cost (8.8 M$). However, cycle performance and profitability index are poorer, 12.1% and 0.75. Furthermore, the results suggest that the once-trough single pressure steam cycle has a combined cycle thermal efficiency of 40.8% and net present value of 13.5 M$. The total weight of the steam Rankine cycle is estimated to be around 170 ton.


2018 ◽  
Vol 31 ◽  
pp. 01002 ◽  
Author(s):  
Grano Prabumukti ◽  
Widodo Wahyu Purwanto

Indonesia posses 40% of the world's geothermal energy sources. The existence of hydrothermal sources is usually characterized by their surface manifestations such as hot springs, geysers and fumarole. Hot spring has a potential to be used as a heat source to generate electricity especially in a rural and isolated area. Hot springs can be converted into electricity by binary thermodynamic cycles such as Kalina cycle and ORC. The aim of this study is to obtain the best performances of cycle configuration and the potential power capacity. Simulation is conducted using UNISIM software with working fluid and its operating condition as the decision variables. The simulation result shows that R1234yf and propene with simple ORC as desired working fluid and cycle configuration. It reaches a maximum thermal efficiency up to 9.6% with a specific turbine inlet pressure. Higher temperature heat source will result a higher thermal efficiency‥ Cycle thermal efficiency varies from 4.7% to 9.6% depends on source of hot spring temperature. Power capacity that can be generated using Indonesia’s hot spring is ranged from 2 kWe to 61.2 kWe. The highest capacity located in Kawah Sirung and the least located in Kaendi.


2019 ◽  
Vol 116 ◽  
pp. 00062 ◽  
Author(s):  
Parth Prajapati ◽  
Vivek Patel

The present work deals with multi objective optimization of nanofluid based Organic Rankine Cycle (ORC) to utilise waste heat energy. Working fluid considered for the study is R245ca for its good thermodynamic properties and lower Global Warming Potential (GWP) compared to the conventional fluids used in the waste heat recovery system. Heat Transfer Search (HTS) algorithm is used to optimize the objective functions which tends to maximize thermal efficiency and minimize Levelised Energy Cost (LEC). To enhance heat transfer between the working fluid and source fluid, nanoparticles are added to the source fluid. Application of nanofluids in the heat transfer system helps in maximizing recovery of the waste heat in the heat exchangers. Based on the availability and cost, CuO nanoparticles are considered for the study. Effect of Pinch Point Temperature Difference (PPTD) and concentration of nanoparticles in heat exchangers is studied and discussed. Results showed that nanofluids based ORC gives maximum thermal efficiency of 18.50% at LEC of 2.59 $/kWh. Total reduction of 7.11% in LEC can be achieved using nanofluids.


2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Suresh Baral

The current research study focuses on the feasibility of stand-alone hybrid solar-geothermal organic Rankine cycle (ORC) technology for power generation from hot springs of Bhurung Tatopani, Myagdi, Nepal. For the study, the temperature of the hot spring was measured on the particular site of the heat source of the hot spring. The measured temperature could be used for operating the ORC system. Temperature of hot spring can also further be increased by adopting the solar collector for rising the temperature. This hybrid type of the system can have a high-temperature heat source which could power more energy from ORC technology. There are various types of organic working fluids available on the market, but R134a and R245fa are environmentally friendly and have low global warming potential candidates. The thermodynamic models have been developed for predicting the performance analysis of the system. The input parameter for the model is the temperature which was measured experimentally. The maximum temperature of the hot spring was found to be 69.7°C. Expander power output, thermal efficiency, heat of evaporation, solar collector area, and hybrid solar ORC system power output and efficiency are the outputs from the developed model. From the simulation, it was found that 1 kg/s of working fluid could produce 17.5 kW and 22.5 kW power output for R134a and R245fa, respectively, when the geothermal source temperature was around 70°C. Later when the hot spring was heated with a solar collector, the power output produced were 25 kW and 30 kW for R134a and R245fa, respectively, when the heat source was 99°C. The study also further determines the cost of electricity generation for the system with working fluids R134a and R245fa to be $0.17/kWh and $0.14/kWh, respectively. The levelised cost of the electricity (LCOE) was $0.38/kWh in order to be highly feasible investment. The payback period for such hybrid system was found to have 7.5 years and 10.5 years for R245fa and R134a, respectively.


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