A Joint Experimental and LES Characterization of the Liquid Fuel Spray in a Swirl Injector

Author(s):  
Vignat Guillaume ◽  
Preethi Rajendram Soundararajan ◽  
Daniel Durox ◽  
Aymeric Vié ◽  
Antoine Renaud ◽  
...  

Abstract The quality of liquid fuel spray injection determines to a large extent the performance of aeroengine combustors. The present investigation focuses on the detailed characterization of the liquid fuel spray in a test rig targeted at aeroengine applications. The liquid fuel is injected as a hollow cone by a simplex atomizer and the injector comprises a radial swirler. Two features of the droplet distribution are less commonly found. First, the distributions of droplet diameters exhibit nonaxisymmetric patterns, which are investigated for three types of swirlers. Second, it is found that the size-conditioned velocity distributions feature a single wide peak for small droplets and become bimodal for the largest droplets, with a first peak at low velocities, and a second one at higher velocities. The analysis is complemented with Large Eddy Simulations and Lagrangian Particle Tracking. The spray interacts with the lateral injector surface and requires a droplet-wall interaction model for the liquid film. Simulations do not retrieve the lack of rotational symmetry that is found experimentally indicating that this is not linked to the nature of the swirling flow. This is also consistent with further experiments with a different atomizer confirming that this is due to imperfections in the atomizer geometry. Another result is that certain swirler designs are more robust to atomizer imperfections. Simulations accounting for the liquid film yield a bimodal distribution for the droplets' axial velocity distribution which is not obtained without this model indicating that it is important to represent the droplet-wall interaction.

Author(s):  
Guillaume Vignat ◽  
Preethi Rajendram Soundararajan ◽  
Daniel Durox ◽  
Aymeric Vié ◽  
Antoine Renaud ◽  
...  

Abstract The quality of liquid fuel spray injection determines to a large extent the steady state performance and dynamics of gas turbine and aero-engine combustors. The present investigation is focused on the detailed characterization of the liquid fuel spray in a single sector test rig targeted at aero-engine applications. The liquid fuel (heptane) is injected in a hollow cone spray pattern by a simplex atomizer and the injector comprises a radial swirler. Two features of the droplet distribution that are less commonly found in the technical literature are identified. First, the distributions of mean droplet diameters exhibit non-axisymmetric patterns, a lack of symmetry that is investigated for three types of swirlers differing by their swirl number and/or head loss. Second, it is found that the size-conditioned velocity distributions feature a single wide peak for small droplets and become bimodal for the largest droplets, with a first peak at low velocities, and a second one at higher velocities. The spray behavior analysis is complemented by making use of Large Eddy Simulations with Lagrangian Particle Tracking. Droplet injection is achieved with a model in which the initial size and velocity distributions are specified from experimental data in the atomizer near field. The initial spray interacts with the lateral injector surface and requires a droplet-wall interaction model accounting for the existence of a liquid film. Simulations do not retrieve the lack of rotational symmetry that is found experimentally indicating that this is not linked to the nature of the swirling flow. This is also consistent with further experiments with a different atomizer confirming that this is due to imperfections in the initial atomizer geometry. Another result is that certain swirler designs appear to be more robust to these atomizer imperfections. Simulations accounting for the liquid film yield a bimodal distribution for the droplets’ axial velocity distribution which would not be obtained without this model indicating that it is important to represent the droplet-wall interaction, a feature that is not commonly found in the literature.


Author(s):  
Yoshihito Yasukawa ◽  
Yoshio Okamoto

Improving fuel economy and reducing exhaust emissions of automobile engines have become very important. The direct injection gasoline engine has the advantage of reduced fuel consumption, but it also has disadvantages related to exhaust emissions. Weak mixing of fuel with air due to short mixing time and fuel liquid-film adhering to the engine cylinder walls cause emission problems. To reduce these emissions, injectors need to provide fine atomization, low fuel penetration (length of fuel spray), and spray formation control. In this study, we developed a multi-swirl nozzle that forms a thin liquid-film at the nozzle outlet for fine atomization; the thin liquid-film easily breaks up into small droplets. We investigated the fuel spray characteristics of these nozzles experimentally and numerically. Using a long-distance microscope, we found that a liquid-film formed at the nozzle outlet even if its diameter was small. This is an effect of the centrifugal force from the swirl flow. Experimental results also showed that the multi-swirl nozzle reduced the size of coarse droplets (irregular, large droplets) and shortened fuel penetration. We also simulated numerically the fuel flow of the multi-swirl nozzle. Numerical analysis described the swirling flow that the multi-swirl nozzle generated above the nozzle inlet and the thin liquid-film at the nozzle outlet.


2020 ◽  
Vol 30 (3) ◽  
pp. 153-170
Author(s):  
Yaoyu Pan ◽  
Xiufeng Yang ◽  
Song-Charng Kong ◽  
Chol-Bum M. Kweon

Author(s):  
Helder Alves de Almeida Junior ◽  
Ramon Molina Valle ◽  
Claudio Santana
Keyword(s):  

Author(s):  
Sheng Meng ◽  
Man Zhang

Abstract This study numerically investigates the effect of spray-wall interactions on thermoacoustic instability prediction. The LES-based flame transfer function (FTF) and the convective time delay methods are used by combining the Helmholtz acoustic solver to predict a single spray flame under the so-called slip and film spray-wall conditions. It is found that considering more realistic film liquid and a wall surface interaction model achieves a more accurate phase lag in both of the time lag evaluations compared to the experimental results. Additionally, the results show that a new time delay exists between the liquid film fluctuation and the unsteady heat release, which explains the larger phase value in the film spray-wall condition than in the slip condition. Moreover, the prediction capability of the FTF framework and the convective time delay methodology in the linear regime are also presented. In general, the instability frequency differences predicted using the FTF framework under the film condition are less than 10 Hz compared with the experimental data. However, an underestimation of the numerical gain value leads to requiring a change in the forcing position and an improvement in the numerical models. Due to the ambiguous definition of the gain value in the convective time delay method, this approach leads to arbitrary and uncertain thermoacoustic instability predictions.


Author(s):  
Sheng Wei ◽  
Brandon Sforzo ◽  
Jerry Seitzman

In gas turbine combustors, ignition is achieved by using sparks from igniters to start a flame. The process of sparks interacting with fuel/air mixture and creating self-sustained flames is termed forced ignition. Physical and chemical properties of a liquid fuel can influence forced ignition. The physical effects manifest through processes such as droplet atomization, spray distribution, and vaporization rate. The chemical effects impact reaction rates and heat release. This study focuses on the effect of fuel composition on forced ignition of fuel sprays in a well-controlled flow with a commercial style igniter. A facility previously used to examine prevaporized, premixed liquid fuel-air mixtures is modified and employed to study forced ignition of liquid fuel sprays. In our experiments, a wall-mounted, high energy, recessed cavity discharge igniter operating at 15 Hz with average spark energy of 1.25 J is used to ignite liquid fuel spray produced by a pressure atomizer located in a uniform air coflow. The successful outcome of each ignition events is characterized by the (continued) presence of chemiluminescence 2 ms after spark discharge, as detected by a high-speed camera. The ignition probability is defined as the fraction of successful sparks at a fixed condition, with the number of events evaluated for each fuel typically in the range 600–1200. Ten fuels were tested, including standard distillate jet fuels (e.g., JP-8 and Jet-A), as well as many distillate and alternative fuel blends, technical grade n-dodecane, and surrogates composed of a small number of components. During the experiments, the air temperature is controlled at 27 C and the fuel temperature is controlled at 21 C. Experiments are conducted at a global equivalence ratio of 0.55. Results show that ignition probabilities correlate strongly to liquid fuel viscosity (presumably through droplet atomization) and vapor pressure (or recovery temperature), as smaller droplets of a more volatile fuel would lead to increased vaporization rates. This allows the kernel to transition to a self-sustained flame before entrainment reduces its temperature to a point where chemical rates are too slow. Chemical properties of the fuel showed little influence, except when the fuels had similar physical properties. This result demonstrates that physical properties of liquid fuels have dominating effects on forced ignition of liquid fuel spray in coflow air.


1995 ◽  
Vol 61 (581) ◽  
pp. 317-324
Author(s):  
Kazuyoshi Nakabe ◽  
Fumiteru Akamatsu ◽  
Yukio Mizutani ◽  
Masashi Katsuki ◽  
Taizo Imoto

2016 ◽  
Vol 7 (1) ◽  
Author(s):  
E. -W. Saw ◽  
D. Kuzzay ◽  
D. Faranda ◽  
A. Guittonneau ◽  
F. Daviaud ◽  
...  

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