Mechanical Behavior of Electron Beam Powder Bed Fusion Additively Manufactured Ti6Al4V Parts at Elevated Temperatures

2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Md Jamal Mian ◽  
Jafar Razmi ◽  
Leila Ladani
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
High Temperature ◽  
Elevated Temperatures ◽  
Weight Ratio ◽  
Cost Effective ◽  
Powder Bed Fusion ◽  
Boundary Slip ◽  
Powder Bed ◽  
Temperature Applications

Abstract Ti6Al4V is one of the vital metal alloys used in various industries including aerospace, especially at high-temperature applications, because of having high strength-to-weight ratio, and high melting temperature. Manufacturing these metal parts by the conventional subtractive methods have been challenging due to the difficulty involved with the cutting and machining it. However, additive manufacturing (AM) offers a convenient way for shaping this metal into the desired complex parts. Although different powder bed fusion (PBF) AM processes are time and cost effective, degradation of mechanical properties during high-temperature applications could be a concern for parts produced by them. Therefore, this study focuses on the anisotropic and high-temperature elastic and plastic behaviors of Ti6Al4V parts made using electron beam powder bed fusion (EB-PBF) process. Mechanical properties, like modulus of elasticity, 0.2% yield strength, ultimate tensile strength (UTS), and percent elongation, have been determined at 200 °C, 400 °C, and 600 °C temperatures from the samples produced in different build orientations. Considerable anisotropic behavior and temperature dependency were observed for all the analyzed properties. At 600 °C, various softening mechanisms such dislocation glide, grain boundary slip, and grain growth were anticipated to be activated reducing the flow stress and increasing the elasticity. Fractography analysis on fractured surfaces of the samples reveals various defects, including partially melted or unmelted powder particles near the surface and subsurface areas. Those internal and external defects are analyzed further using X-ray computed tomography (CT) and surface profilometer to show their effect on the anisotropic behaviors.

scholarly journals On the Impact of Build Envelope Sizes on E-PBF Processed Pure Iron

2021 ◽  
Author(s):  
C. J. J. Torrent ◽  
P. Krooß ◽  
T. Niendorf
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
Additive Manufacturing ◽  
Thermal History ◽  
Powder Bed Fusion ◽  
Parameter Setting ◽  
Powder Bed ◽  
History Of ◽  
Specific Temperature ◽  
The Impact

AbstractIn additive manufacturing, the thermal history of a part determines its final microstructural and mechanical properties. The factors leading to a specific temperature profile are diverse. For the integrity of a parameter setting established, periphery variations must also be considered. In the present study, iron was processed by electron beam powder bed fusion. Parts realized by two process runs featuring different build plate sizes were analyzed. It is shown that the process temperature differs significantly, eventually affecting the properties of the processed parts.

Directionally Solidified Ceramic Eutectics for High-Temperature Applications

2013 ◽  
pp. 303-322 ◽  
Author(s):  
Iurii Bogomol ◽  
Petro Loboda
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
High Temperatures ◽  
Elevated Temperatures ◽  
Eutectic Point ◽  
Eutectic Microstructure ◽  
Directionally Solidified ◽  
Microstructure Parameters ◽  
Directionally Solidified Eutectics ◽  
Temperature Applications

The processing techniques, microstructures, and mechanical properties of directionally solidified eutectic ceramics are reviewed. It is considered the main methods for preparing of eutectic ceramics and the relationships between thermal gradient, growth rate, and microstructure parameters. Some principles of coupled eutectic growth, main types of eutectic microstructure and the relationship between the eutectic microstructure and the mechanical properties of directionally solidified eutectics at ambient and high temperatures are briefly described. The mechanical behavior and main toughening mechanisms of these materials in a wide temperature range are discussed. It is shown that the strength at high temperatures mainly depends on the plasticity of the phase components. By analyzing the dislocation structure, the occurrence of strain hardening in single crystalline phases during high-temperature deformation is revealed. The creep resistance of eutectic composites is superior to that of the sintered samples due to the absence of glassy phases at the interfaces, and the strain has to be accommodated by plastic deformation within the domains rather than by interfacial sliding. The microstructural and chemical stability of the directionally solidified eutectic ceramics at high temperatures are discussed. The aligned eutectic microstructures show limited phase coarsening up to the eutectic point and excellent chemical resistance. Directionally solidified eutectics, especially oxides, revealed an excellent oxidation resistance at elevated temperatures. It is shown sufficient potential of these materials for high-temperature applications.

Creep Properties of Ti-48Al-2Cr-2Nb Produced by Selective Electron Beam Melting

2016 ◽  
Vol 704 ◽  
pp. 190-196 ◽  
Author(s):  
Vera Juechter ◽  
Carolin Körner
Keyword(s):  
Electron Beam ◽  
High Temperature ◽  
Electron Beam Melting ◽  
Titanium Aluminides ◽  
Turbine Blades ◽  
Weight Ratio ◽  
Cast Material ◽  
Creep Properties ◽  
Selective Electron Beam Melting ◽  
Temperature Applications

Titanium aluminides are highly attractive for high temperature applications involving dynamic components, e.g. turbine blades or turbocharger wheels, due to their high strength-to-weight ratio. The drawback is the difficult manufacturing of this material class due to the low toughness and high sensitivity to oxygen. Selective electron beam melting SEBM shows a new approach of producing complex titanium aluminide parts without a major oxygen pick up and avoiding problems with brittleness. The high cooling rates of this process lead to a very fine microstructure, which is not fully understood up to now. The microstructure determines the creep properties and therefore defines the performance of this material in high temperature applications. In this contribution, the creep properties of Ti-48Al-2Cr-2Nb fabricated by SEBM are investigated. The influence of the processing parameters and the building direction on the microstructure and the creep properties are discussed and compared to cast material.

scholarly journals Quasi-Static Tensile Properties of Unalloyed Copper Produced by Electron Beam Powder Bed Fusion Additive Manufacturing

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2932
Author(s):  
Prithwish Tarafder ◽  
Christopher Rock ◽  
Timothy Horn
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
Additive Manufacturing ◽  
Tensile Test ◽  
Vacuum Annealing ◽  
Grain Morphology ◽  
Uniaxial Tensile ◽  
Uniaxial Tensile Test ◽  
Powder Bed Fusion ◽  
Powder Bed

Mechanical properties of powder bed fusion processed unalloyed copper are reported majorly in the as-fabricated condition, and the effect of post-processes, common to additive manufacturing, is not well documented. In this study, mechanical properties of unalloyed copper processed by electron beam powder bed fusion are characterized via room temperature quasi-static uniaxial tensile test and Vickers microhardness. Tensile samples were extracted both perpendicular and parallel to the build direction and assigned to three different conditions: as-fabricated, hot isostatic pressing (HIP), and vacuum annealing. In the as-fabricated condition, the highest UTS and lowest elongation were obtained in the samples oriented perpendicular to the build direction. These were observed to have clear trends between sample orientation caused primarily by the interdependencies between the epitaxial columnar grain morphology and dislocation movement during the tensile test. Texture was insignificant in the as-fabricated condition, and its effect on the mechanical properties was outweighed by the orientation anisotropy. The fractographs revealed a ductile mode of failure with varying dimple sizes where more shallow and finely spaced dimples were observed in the samples oriented perpendicular to the build direction. EDS maps reveal that grain boundary oxides coalesce and grow in HIP and vacuum-annealed specimens which are seen inside the ductile dimples and contribute to their increased ductility. Overall, for the post-process parameters chosen in this study, HIP was observed to slightly increase the sample’s density while vacuum annealing reduced the oxygen content in the specimens.

scholarly journals Hybrid Electron Beam Powder Bed Fusion Additive Manufacturing of Ti–6Al–4V: Processing, Microstructure, and Mechanical Properties

2022 ◽  
Author(s):  
R. Tosi ◽  
E. Muzangaza ◽  
X. P. Tan ◽  
D. Wimpenny ◽  
M. M. Attallah
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
Additive Manufacturing ◽  
Powder Bed Fusion ◽  
Powder Bed ◽  
Bonding Performance ◽  
Microstructure And Mechanical Properties ◽  
Basic Understanding ◽  
Hybrid Concept ◽  
Integrated Or

AbstractProcessing, microstructure, and mechanical properties of the hybrid electron beam powder bed fusion (E-PBF) additive manufacturing of Ti–6Al–4V have been investigated. We explore the possibility of integrating the substrate as a part of the final component as a repair, integrated, or consolidated part. Various starting plate surface conditions are used to understand the joining behavior and their microstructural properties in the bonding region between the plate and initial deposited layers. It is found that mechanical failures mainly occur within the substrate region due to the dominant plastic strains localized in the weaker Ti–6Al–4V substrate. The hybrid concept is successfully proven with satisfactory bonding performance between the E-PBF build and substrate. This investigation improves the practice of using the hybrid E-PBF additive manufacturing technique and provides basic understanding to this approach.

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