Two-Phase Heat Transfer and Flow Regimes in Pin Fin-Enhanced Microgaps—Effect of Pin Spacing

2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Pouya Asrar ◽  
S. Mostafa Ghiaasiaan ◽  
Yogendra K. Joshi
Keyword(s):  
Heat Transfer ◽  
High Speed ◽  
Flow Boiling ◽  
Frame Rate ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Pin Fin ◽  
Speed Flow ◽  
Wide Range ◽  
Two Phase Heat Transfer

Abstract An experimental investigation of the flow boiling of dielectric refrigerant R245fa is conducted in microgaps with enhancement features. A silicon microgap of height 200 μm populated with pin fin arrays of diameter 150 μm with spacing 200 μm in both horizontal and vertical directions is examined. For five different test conditions and in a wide range of mass flux from 781 to 5210 kg/m2s, and inlet temperatures in the range of 13–18 °C, average single-phase and two-phase heat transfer coefficients, pressure drop, and exit vapor quality are reported. Three major flow patterns are observed in the pin finned area using high-speed flow visualization at frame rate of 2229 fps: foggy, bubbly, and slug flow. Based on the experimental data, a flow regime map is constructed.

Flow Boiling of R134a in Circular Microtubes—Part I: Study of Heat Transfer Characteristics

2011 ◽  
Vol 133 (5) ◽  
Author(s):  
Saptarshi Basu ◽  
Sidy Ndao ◽  
Gregory J. Michna ◽  
Yoav Peles ◽  
Michael K. Jensen
Keyword(s):  
Heat Transfer ◽  
Flow Boiling ◽  
Saturation Pressure ◽  
Heat Fluxes ◽  
Average Error ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Heat Transfer Coefficients ◽  
Mass Fluxes ◽  
Two Phase Heat Transfer

An experimental study of two-phase heat transfer coefficients was carried out using R134a in uniformly heated horizontal circular microtubes with diameters from 0.50 mm to 1.60 mm over a range of mass fluxes, heat fluxes, saturation pressures, and vapor qualities. Heat transfer coefficients increased with increasing heat flux and saturation pressure but were independent of mass flux. The effects of vapor quality on heat transfer coefficients were less pronounced and varied depending on the quality. The data were compared with seven flow boiling correlations. None of the correlations predicted the experimental data very well, although they generally predicted the correct trends within limits of experimental error. A correlation was developed, which predicted the heat transfer coefficients with a mean average error of 29%. 80% of the data points were within the ±30% error limit.

Reduced Pressure Boiling Heat Transfer in Rectangular Microchannels With Interconnected Reentrant Cavities

2005 ◽  
Vol 127 (10) ◽  
pp. 1106-1114 ◽  
Author(s):  
Ali Koşar ◽  
Chih-Jung Kuo ◽  
Yoav Peles
Keyword(s):  
Heat Transfer ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Convective Boiling ◽  
Reduced Pressure ◽  
Exit Pressure ◽  
Mass Fluxes ◽  
Mechanism Transition ◽  
Two Phase Heat Transfer

Boiling flow of deionized water through 227μm hydraulic diameter microchannels with 7.5μm wide interconnected reentrant cavities at 47 kPa exit pressure has been investigated. Average two-phase heat transfer coefficients have been obtained over effective heat fluxes ranging from 28 to 445W∕cm2 and mass fluxes from 41 to 302kg∕m2s. A map is developed that divides the data into two regions where the heat transfer mechanisms are nucleation or convective boiling dominant. The map is compared to similar atmospheric exit pressure data developed in a previous study. A boiling mechanism transition criterion based on the Reynolds number and the Kandlikar k1 number is proposed.

Comparison of 30 Boiling and Condensation Correlations for Two-Phase Flows in Compact Plate-Fin Heat Exchangers

2017 ◽  
Author(s):  
Wenhai Li ◽  
Ken Alabi ◽  
Foluso Ladeinde
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Flow Boiling ◽  
Transfer Coefficients ◽  
Two Phase Flows ◽  
Two Phase ◽  
Heat Transfer Coefficients ◽  
Heat Exchanger Design ◽  
Micro Channels ◽  
Vertical Tubes

Over the years, empirical correlations have been developed for predicting saturated flow boiling [1–15] and condensation [16–30] heat transfer coefficients inside horizontal/vertical tubes or micro-channels. In the present work, we have examined 30 of these models, and modified many of them for use in compact plate-fin heat exchangers. However, the various correlations, which have been developed for pipes and ducts, have been modified in our work to make them applicable to extended fin surfaces. The various correlations have been used in a low-order, one-dimensional, finite-volume type numerical integration of the flow and heat transfer equations in heat exchangers. The NIST’s REFPROP database [31] is used to account for the large variations in the fluid thermo-physical properties during phase change. The numerical results are compared with Yara’s experimental data [32]. The validity of the various boiling and condensation models for a real plate-fin heat exchanger design is discussed. The results show that some of the modified boiling and condensation correlations can provide acceptable prediction of heat transfer coefficient for two-phase flows in compact plate-fin heat exchangers.

Single Phase and Flow Boiling Heat Transfer of Water and Ethanol in a Mini-Channel Array

2010 ◽  
Author(s):  
M. W. Alnaser ◽  
K. Spindler ◽  
H. Mu¨ller-Steinhagen
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
High Speed ◽  
Single Phase ◽  
Flow Boiling ◽  
Video Camera ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
High Speed Video Camera

A test rig was constructed to investigate flow boiling in an electrically heated horizontal mini-channel array. The test section is made of copper and consists of twelve parallel mini-channels. The channels are 1 mm deep, 1 mm wide and 250 mm long. The test section is heated from underneath with six cartridge heaters. The channels are covered with a glass plate to allow visual observations of the flow patterns using a high-speed video-camera. The wall temperatures are measured at five positions along the channel axis with two resistance thermometers in a specified distance in heat flow direction. Local heat transfer coefficients are obtained by calculating the local heat flux. The working fluids are deionised water and ethanol. The experiments were performed under near atmospheric pressure (0.94 bar to 1.2 bar absolute). The inlet temperature was kept constant at 20°C. The measurements were taken for three mass fluxes (120; 150; 185 kg/m2s) at heat fluxes from 7 to 375 kW/m2. Heat transfer coefficients are presented for single phase forced convection, subcooled and saturated flow boiling conditions. The heat transfer coefficient increases slightly with rising heat flux for single phase flow. A strong increase is observed in subcooled flow boiling. At high heat flux the heat transfer coefficient decreases slightly with increasing heat flux. The application of ethanol instead of water leads to an increase of the surface temperature. At the same low heat flux flow boiling heat transfer occurs with ethanol, but in the experiments with water single phase heat transfer is still dominant. It is because of the lower specific heat capacity of ethanol compared to water. There is a slight influence of the mass flux in the investigated parameter range. The pictures of a high-speed video-camera are analysed for the two-phase flow-pattern identification.

Two-Phase Pressure Drop and Boiling Heat Transfer in a Single Horizontal Microchannel

2006 ◽  
Author(s):  
Cheol Huh ◽  
Moo Hwan Kim
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Local Flow ◽  
Heat Transfer Coefficients ◽  
Phase Pressure

With a single microchannel and a series of microheaters made with MEMS technique, two-phase pressure drop and local flow boiling heat transfer were investigated using deionized water in a single horizontal rectangular microchannel. The test microchannel has a hydraulic diameter of 100 μm and length of 40 mm. A real time observation of the flow patterns with simultaneous measurement are made possible. Tests are performed for mass fluxes of 90, 169, and 267 kg/m2s and heat fluxes of from 100 to 600 kW/m2. The experimental local flow boiling heat transfer coefficients and two-phase frictional pressure gradient are evaluated and the effects of heat flux, mass flux, and vapor qualities on flow boiling are studied. Both the evaluated experimental data are compared with existing correlations. The experimental heat transfer coefficients are nearly independent on mass flux and the vapor quality. Most of all correlations do not provide reliable heat transfer coefficients predictions with vapor quality and prediction accuracy. As for two-phase pressure drop, the measured pressure drop increases with the mass flux and heat flux. Most of all existing correlations of two-phase frictional pressure gradient do not predict the experimental data except some limited conditions.

Experimental Study on Flow Boiling Heat Transfer in an Extremely Small Tube

2006 ◽  
Author(s):  
Haruhiko Ohta ◽  
Koichi Inoue ◽  
Yuichiro Shimada
Keyword(s):  
Heat Transfer ◽  
Forced Convection ◽  
Flow Boiling ◽  
Vapor Quality ◽  
Heat Transfer Characteristics ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Heat Transfer Coefficients ◽  
Flow Boiling Heat Transfer ◽  
Small Tube

Flow boiling heat transfer in a single small tube is investigated by using FC72 as a working fluid. The heat transfer coefficients are measured in the ranges of heat flux 2–24kW/m2 and mass velocity 100–400kg/m2s under the condition of near atmospheric pressure. Test tube, made of stainless steel, has an inner diameter of 0.51mm and a heated length of 200mm. The tube is located horizontally in a vacuum chamber to reduce the heat loss and to minimize the time to obtain data regarded as that of steady state. In the single-phase region, heat transfer coefficients due to forced convection are in good agreement with the values from the conventional theories. In the saturated region, measured heat transfer characteristics are quite different depending on whether the test liquid is deaerated or not deaerated before the experiments. By using deaerated liquid, three different heat transfer regimes are observed: In the first regime, the heat transfer is dominated by nucleate boiling in low vapor quality, and the heat transfer is deteriorated or enhanced depending on the channel confinement and heat flux. In the second regime, the heat transfer is dominated by two-phase forced convection in moderate quality as is well known for the tubes of normal size. In the third regime, the heat transfer is dominated again by two-phase forced convection, but is deteriorated in high quality. One or two regimes can disappear or become unclear depending on the conditions of flow and heating. The effects of vapor quality and mass velocity on the heat transfer characteristics due to two-phase forced convection in the moderate vapor quality are clarified in the experimental ranges tested. And a reason for the gradual heat transfer deterioration observed in high quality is discussed based on the liquid-vapor behaviors inherent in small diameter tubes.

Subcooled Flow Boiling on Micro-Porous Structured Copper Surface in a Vertical Mini-Gap Channel

2019 ◽  
Author(s):  
Junye Li ◽  
Kan Zhou ◽  
Wei Li
Keyword(s):  
Heat Transfer ◽  
High Speed ◽  
Flow Boiling ◽  
Copper Surface ◽  
Heat Fluxes ◽  
High Speed Flow ◽  
Subcooled Flow Boiling ◽  
Mass Fluxes ◽  
Speed Flow ◽  
Subcooled Flow

Abstract An experimental investigation of subcooled flow boiling in a large width-to-height-ratio, one-sided heating rectangular mini-gap channel was conducted with deionized water as the working fluid. The super-hydrophobicity micro-porous structured copper surface was utilized in the experiments. High speed flow visualization was conducted to illustrate the effects of heat flux and mass rate on the heat transfer coefficient and flow pattern on the surfaces. The mass fluxes were in the range of 200–500 kg/m2s, the wall heat fluxes were spanned from 40–400 kW/m2. With increments of imposed heat flux, the slopes of boiling curves for superhydrophobic micro-porous copper surfaces increased rapidly, indicating the Onset of Nucleate Boiling. Heat transfer characteristics were discussed with variation of heat fluxes and mass fluxes, the trends of which were analyzed with the aid of high speed flow visualization.

Two-Phase Pipe Quenching Correlations for Liquid Nitrogen and Liquid Hydrogen

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
S. R. Darr ◽  
J. W. Hartwig ◽  
J. Dong ◽  
H. Wang ◽  
A. K. Majumdar ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Liquid Nitrogen ◽  
Critical Heat Flux ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Liquid Hydrogen ◽  
Two Phase ◽  
Cryogenic Flow ◽  
Two Phase Heat Transfer

Recently, two-phase cryogenic flow boiling data in liquid nitrogen (LN2) and liquid hydrogen (LH2) were compared to the most popular two-phase correlations, as well as correlations used in two of the most widely used commercially available thermal/fluid design codes in Hartwig et al. (2016, “Assessment of Existing Two Phase Heat Transfer Coefficient and Critical Heat Flux on Cryogenic Flow Boiling Quenching Experiments,” Int. J. Heat Mass Transfer, 93, pp. 441–463). Results uncovered that the correlations performed poorly, with predictions significantly higher than the data. Disparity is primarily due to the fact that most two-phase correlations are based on room temperature fluids, and for the heating configuration, not the quenching configuration. The penalty for such poor predictive tools is higher margin, safety factor, and cost. Before control algorithms for cryogenic transfer systems can be implemented, it is first required to develop a set of low-error, fundamental two-phase heat transfer correlations that match available cryogenic data. This paper presents the background for developing a new set of quenching/chilldown correlations for cryogenic pipe flow on thin, shorter lines, including the results of an exhaustive literature review of 61 sources. New correlations are presented which are based on the consolidated database of 79,915 quenching points for a 1.27 cm diameter line, covering a wide range of inlet subcooling, mass flux, pressure, equilibrium quality, flow direction, and even gravity level. Functional forms are presented for LN2 and LH2 chilldown correlations, including film, transition, and nucleate boiling, critical heat flux, and the Leidenfrost point.

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