DESIGN, TESTING, AND PERFORMANCE IMPACT OF EXHAUST DIFFUSERS IN AERO-DERIVATIVE GAS TURBINES FOR MECHANICAL DRIVE APPLICATIONS

2020 ◽  
pp. 1-25
Author(s):  
Alberto Scotti del Greco ◽  
Vittorio Michelassi ◽  
Tomasz Jurek ◽  
Daniele Di Benedetto
Keyword(s):  
Gas Turbines ◽  
High Performance ◽  
Cycle Performance ◽  
Shaft Speed ◽  
Performance Impact ◽  
Electric Generator ◽  
Power Turbine ◽  
Fuel Rate ◽  
Scale Down ◽  
Inlet Conditions

Abstract The growing penetration of renewables calls for power generation and mechanical drive gas-turbine (GT) capable of quickly adjusting production and operate at part load. Aero-derivative engine architectures leverage the large experience from aircraft propulsion, have small footprint, high performance, availability and maintainability. Aircraft engines adjust power with fuel rate and shaft speed that go hand in hand. Mechanical drive engines need to change the delivered power by keeping the shaft speed under control to guarantee the operation of the driven equipment (an LNG compressor or an electric generator). Hence, the power turbine exhaust may deliver velocity and angle profiles that put the discharge diffuser in severe off-design with flow separations, high kinetic losses, and cycle performance shortfall. This paper describes Baker Hughes a GE company experience in the CFD assisted design and similitude scale-down testing of aero-derivative hot-end drive exhaust diffusers in multiple operating points. The diffuser inlet conditions reproduce power turbine exit profiles by using swirl vanes and perforated plates, the design of which is heavily CFD assisted. Predictions match measurements in terms of pressure recovery, kinetic losses, and exhaust velocity profiles. Different data post-processing and averaging are considered to properly factor in the diffuser losses into the overall turbine performance.

Design, Testing, and Performance Impact of Exhaust Diffusers in Aero-Derivative Gas Turbines for Mechanical Drive Applications

2019 ◽  
Author(s):  
Alberto Scotti Del Greco ◽  
Tomasz Jurek ◽  
Daniele Di Benedetto ◽  
Vittorio Michelassi ◽  
Giacomo Ragni ◽  
...  
Keyword(s):  
Gas Turbines ◽  
High Speed ◽  
Large Scale ◽  
Operating Conditions ◽  
Cycle Performance ◽  
Shaft Speed ◽  
Significant Drop ◽  
Electric Generator ◽  
Power Turbine ◽  
Inlet Conditions

Abstract The demand for gas-turbine (GT) based flexible power generation and mechanical drive is increasing due to the growing penetration of renewables and due to the need to quickly adjust production and operate at part load respectively. As efficiency operability low emissions, small footprint, availability and maintainability are of paramount importance, engine designers are leaning towards aircraft engine architectures that, with appropriate modifications mostly to the combustion system and turbine, can meet market needs. To leverage the large experience from aircraft propulsion, aero-derivative engines maintain the same architecture, with a high-speed shaft core, and a low-speed shaft driven by a multi-stage low-pressure turbine. While in aircraft engines power is adjusted by changing fuel rate and shaft speed, that go hand in hand, mechanical drive engines have more stringent needs that require changing the delivered power by keeping the shaft speed under control to guarantee the operation of the driven equipment (an LNG compressor or an electric generator). Therefore, the power turbine may deliver exit flow profiles and angles that put the turbine exhaust diffuser under severe off-design conditions, with the onset of large scale separations, large kinetic losses, and ultimately a significant drop on cycle performance. This paper describes Baker Hughes, a GE company experience in the CFD assisted design and scale-down testing of aero-derivative exhaust diffusers. The design incorporates the requirements of hot-end mechanical drive in multiple the power turbine operating conditions to determine the best compromise between peak design performance and off-design operability. The test in similitude conditions considered four relevant operating points. The inlet conditions matched with the power turbine exit profiles by the concerted action of swirl vanes and perforated plates, the design of which was heavily CFD assisted. Predictions matched measurements in terms of pressure recovery, kinetic losses, and exhaust velocity profiles. Different data post-processing and averaging were considered to properly factor in the diffuser losses into the overall turbine performance.

scholarly journals Use of the Brayton Cycle in Solar Electric Power Generation

1989 ◽  
Author(s):  
Dan Weiner ◽  
Giora Meron
Keyword(s):  
Gas Turbines ◽  
High Performance ◽  
Attractive Alternative ◽  
Brayton Cycle ◽  
Electric Generator ◽  
Central Receiver ◽  
System Components ◽  
Prime Movers ◽  
Turboshaft Engine ◽  
And Control

The utilization of gas turbines in a central receiver is an attractive alternative due to the ability of these prime movers to endure temperatures of about 2000°F while achieving high performance. In this paper the problems of modifying a 250 kW Allison Turboshaft Engine and its conversion into solar gas turbines are presented. The various solutions referring to the various system components, such as combustion chamber, hot pipeline, electric generator and control system are detailed.

Thermodynamic Evaluation of Pulse Detonation Combustion for Gas Turbine Power Cycles

2016 ◽  
Author(s):  
J. A. T. Gray ◽  
J. Vinkeloe ◽  
J. Moeck ◽  
C. O. Paschereit ◽  
P. Stathopoulos ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Modern Technology ◽  
Cycle Performance ◽  
Exhaust Gas ◽  
Thermodynamic Evaluation ◽  
Power Cycles ◽  
Pulse Detonation ◽  
Pressure Gain Combustion ◽  
Inlet Conditions

Constant-volume (pressure-gain) combustion cycles show much promise for further increasing the efficiency of modern gas turbines, which in the last decades have begun to reach the boundaries of modern technology in terms of pressure and temperature, as well as the ever more stringent demands on reducing exhaust gas emissions. The thermodynamic model of the gas turbine consists of a compressor with a polytropic efficiency of 90%, a combustor modeled as either a pulse detonation combustor (PDC) or as an isobaric homogeneous reactor, and a turbine, the efficiency of which is calculated using suitable turbine operational maps. A simulation is conducted using the one-dimensional reacting Euler equations to obtain the unsteady PDC outlet parameters for use as turbine inlet conditions. The efficiencies for the Fickett–Jacobs and Joule cycles are then compared. The Fickett–Jacobs cycle shows promise at relatively low compressor pressure ratios, whereas the importance of the harvesting of exhaust gas kinetic energy for the cycle performance is highlighted.

Gas Turbine Power Plant of Low Power GTP-10S

2020 ◽  
pp. 85-106
Author(s):  
Valentin Gusarov ◽  
Leonid Yuferev ◽  
Zahid Godzhaev ◽  
Aleksandr Parachnich
Keyword(s):  
Gas Turbines ◽  
High Speed ◽  
Permanent Magnets ◽  
Armed Forces ◽  
Electric Generator ◽  
Power Turbine ◽  
Thrust Vector ◽  
Small Engines ◽  
Heat Energy Recovery ◽  
Gas Turbine Power Plant

Currently, there is an increase in the use of gas turbines. Today they are used in the energy sector: aviation, armed forces, and the navy. The introduction of a new manufacturing technology developed by the authors will make it possible to manufacture cheap and reliable installations and thus ensure an exceptional position on the Russian market for goods and technologies, and taking into account the use of intellectual rights, abroad. The scientific novelty of the sample is the method of calculating small engines with a centrifugal compressor, a centripetal turbine and a combustion chamber with a negative thrust vector of the air flow. It is shown that the developed microgas turbine cogeneration power generator consists of a microturbine engine with a periphery, a free power turbine necessary for the selection of mechanical power, a high-speed electric generator with permanent magnets, an electronic power conversion system, exhaust heat energy recovery system and an automatic control system.

Modern opportunities for preparation of ultra-pure water for feeding high-performance boiler plants

2020 ◽  
pp. 74-84
Author(s):  
A.A. Filimonova ◽  
◽  
N.D. Chichirova ◽  
A.A. Chichirov ◽  
A.A. Batalova ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
High Performance ◽  
Waste Heat ◽  
Pure Water ◽  
Combined Cycle ◽  
Feed Water ◽  
Operational Characteristics ◽  
Treatment Equipment

The article provides an overview of modern high-performance combined-cycle plants and gas turbine plants with waste heat boilers. The forecast for the introduction of gas turbine equipment at TPPs in the world and in Russia is presented. The classification of gas turbines according to the degree of energy efficiency and operational characteristics is given. Waste heat boilers are characterized in terms of design and associated performance and efficiency. To achieve high operating parameters of gas turbine and boiler equipment, it is necessary to use, among other things, modern water treatment equipment. The article discusses modern effective technologies, the leading place among which is occupied by membrane, and especially baromembrane methods of preparing feed water-waste heat boilers. At the same time, the ion exchange technology remains one of the most demanded at TPPs in the Russian Federation.

Improving Efficiency in Robot Assisted Belt Grinding of High Performance Materials

2014 ◽  
Vol 907 ◽  
pp. 139-149 ◽  
Author(s):  
Eckart Uhlmann ◽  
Florian Heitmüller
Keyword(s):  
Gas Turbines ◽  
High Performance ◽  
Scale Effects ◽  
Turbine Blades ◽  
Repair Process ◽  
Industrial Robots ◽  
Robot Assisted ◽  
Belt Grinding ◽  
Economy Of Scale ◽  
The Individual

In gas turbines and turbo jet engines, high performance materials such as nickel-based alloys are widely used for blades and vanes. In the case of repair, finishing of complex turbine blades made of high performance materials is carried out predominantly manually. The repair process is therefore quite time consuming. And the costs of presently available repair strategies, especially for integrated parts, are high, due to the individual process planning and great amount of manually performed work steps. Moreover, there are severe risks of partial damage during manually conducted repair. All that leads to the fact that economy of scale effects remain widely unused for repair tasks, although the piece number of components to be repaired is increasing significantly. In the future, a persistent automation of the repair process chain should be achieved by developing adaptive robot assisted finishing strategies. The goal of this research is to use the automation potential for repair tasks by developing a technology that enables industrial robots to re-contour turbine blades via force controlled belt grinding.

scholarly journals Progress in Novel Electrodeposited Bond Coats for Thermal Barrier Coating Systems

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul
Keyword(s):  
Gas Turbine ◽  
Thermal Barrier Coating ◽  
Gas Turbines ◽  
High Performance ◽  
Turbine Engines ◽  
Thermal Barrier ◽  
Gas Turbine Engines ◽  
Potential Cost ◽  
Bond Coats ◽  
Barrier Coating

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.

A Variable-Geometry Power Turbine for Marine Gas Turbines

1989 ◽  
Author(s):  
Karl W. Karstensen ◽  
Jesse O. Wiggins
Keyword(s):  
Fuel Consumption ◽  
Gas Turbines ◽  
Part Load ◽  
Surface Ship ◽  
Marine Propulsion ◽  
Medium Speed ◽  
Power Turbine ◽  
Wide Range ◽  
Electrical Generator ◽  
Variable Power

Gas turbines have been accepted in naval surface ship applications, and considerable effort has been made to improve their fuel consumption, particularly at part-load operation. This is an important parameter for shipboard engines because both propulsion and electrical-generator engines spend most of their lives operating at off-design power. An effective way to improve part-load efficiency of recuperated gas turbines is by using a variable power turbine nozzle. This paper discusses the successful use of variable power turbine nozzles in several applications in a family of engines developed for vehicular, industrial, and marine use. These engines incorporate a variable power turbine nozzle and primary surface recuperator to yield specific fuel consumption that rivals that of medium speed diesels. The paper concentrates on the experience with the variable nozzle, tracing its derivation from an existing fixed vane nozzle and its use across a wide range of engine sizes and applications. Emphasis is placed on its potential in marine propulsion and auxiliary gas turbines.

Recent Advances in the Study of Film Cooling on the Gas Turbine Blade

2014 ◽  
Vol 971-973 ◽  
pp. 143-147 ◽  
Author(s):  
Ping Dai ◽  
Shuang Xiu Li
Keyword(s):  
Gas Turbine ◽  
Turbine Blade ◽  
Film Cooling ◽  
Gas Turbines ◽  
High Performance ◽  
Leading Edge ◽  
Development Trend ◽  
Research Progress ◽  
Gas Turbine Blade ◽  
New Generation

The development of a new generation of high performance gas turbine engines requires gas turbines to be operated at very high inlet temperatures, which are much higher than the allowable metal temperatures. Consequently, this necessitates the need for advanced cooling techniques. Among the numerous cooling technologies, the film cooling technology has superior advantages and relatively favorable application prospect. The recent research progress of film cooling techniques for gas turbine blade is reviewed and basic principle of film cooling is also illustrated. Progress on rotor blade and stationary blade of film cooling are introduced. Film cooling development of leading-edge was also generalized. Effect of various factor on cooling effectiveness and effect of the shape of the injection holes on plate film cooling are discussed. In addition, with respect to progress of discharge coefficient is presented. In the last, the future development trend and future investigation direction of film cooling are prospected.

A Control System for a High-Quality Generating Set Equipped With a Two-Shaft Gas Turbine

1991 ◽  
Vol 113 (2) ◽  
pp. 290-295 ◽  
Author(s):  
H. Kumakura ◽  
T. Matsumura ◽  
E. Tsuruta ◽  
A. Watanabe
Keyword(s):  
Control System ◽  
Gas Turbine ◽  
Gas Turbines ◽  
High Quality ◽  
Constant Frequency ◽  
Generating Set ◽  
Generating Sets ◽  
Power Turbine ◽  
Computer Centers ◽  
Supply Systems

A control system has been developed for a high-quality generating set (150-kW) equipped with a two-shaft gas turbine featuring a variable power turbine nozzle. Because this generating set satisfies stringent frequency stability requirements, it can be employed as the direct electric power source for computer centers without using constant-voltage, constant-frequency power supply systems. Conventional generating sets of this kind have normally been powered by single-shaft gas turbines, which have a larger output shaft inertia than the two-shaft version. Good frequency characteristics have also been realized with the two-shaft gas turbine, which provides superior quick start ability and lower fuel consumption under partial loads.

Sign in / Sign up

Export Citation Format

Share Document