Gateway Configuration for Rapid Pick-and-Place Operations of 2-Degrees-of-Freedom Parallel Robots

2020 ◽  
Vol 13 (1) ◽  
Author(s):  
Andrea Martin-Parra ◽  
David Rodriguez-Rosa ◽  
Sergio Juarez-Perez ◽  
Guillermo Rubio-Gomez ◽  
Antonio Gonzalez-Rodriguez ◽  
...  

Abstract This article presents a new assembling for 2 degrees-of-freedom (DOFs) parallel robots for executing rapid pick-and-place operations with low energy consumption. A conventional design of 2-DOF parallel robots is based on five-bar mechanisms. Collisions between links are highly possible, restricting the end-effector workspace and/or increasing the trajectory time to avoid collisions. In this article, an alternative assembling for preventing collisions is presented. This novel assembling allows exploring the difference between the four five-bar mechanism configurations for the same position of the end-effector. Some of these configurations yield to lower time and/or lower energy consumption for the same motorization. First, a dynamic model of the robot has been developed using matlab® and simulink® and validated by comparison with the results obtained by adams® software. A robust cascade PD regulator for controlling joint coordinates has been tuned providing a high accurate end-effector positioning. Finally, simulation results of four configurations are presented for executing controlled maneuvers. The obtained results demonstrate that the conventional configuration is the worst one in terms of trajectory time or energy consumption and, conversely, the best one corresponds to an uncommonly used configuration. A workspace map where all configurations provide faster maneuvers has been obtained in terms of Jacobian matrix and mechanism elbows distance. The results presented here allow designing a rapid manipulator for pick-and-place operations.

Author(s):  
Lior Alpert ◽  
Yoram Halevi

In redundant manipulation systems the end-effector path does not completely determine the trajectories of all the individual degrees of freedom and this freedom can be used to enhance the performance in some sense. The paper deals with utilizing the redundancy to minimize energy consumption. It extends previous results by considering more general cases of possible coupling between the axes, e.g. three axes for planar motion, and more general paths comprising of several primitive motions connected dynamically. The solution is based on projections into lower subspaces that separate the system and the input into two parts. One that is completely determined by the end-effector path and the other that is free for optimization. Simulation results show that redundancy, even with limited joint motion, can lead to a considerable reduction in energy consumption.


Author(s):  
H. H. Tan ◽  
R. B. Potts

AbstractAn interesting and challenging problem in robotics is the off-line determination of the minimum cost path along which an end effector should move from a given initial to a given final state. This paper presents a discrete minimum cost path/trajectory planner which provides a general solution and allows for a range of constraints such as bounds on joint coordinates, joint velocities, joint torques and joint jerks. To demonstrate the practicability and feasibility of the planner, simulation results are presented for the Stanford manipulator using three and then the full six of its degrees of freedom. Simulation runs with two-link planar arms are also presented to enable a comparison with previously published results.


Robotica ◽  
2021 ◽  
pp. 1-22
Author(s):  
Limin Shen ◽  
Yuanmei Wen

Abstract Repetitive motion planning (RMP) is important in operating redundant robotic manipulators. In this paper, a new RMP scheme that is based on the pseudoinverse formulation is proposed for redundant robotic manipulators. Such a scheme is derived from the discretization of an existing RMP scheme by utilizing the difference formula. Then, theoretical analysis and results are presented to show the characteristic of the proposed RMP scheme. That is, this scheme possesses the characteristic of cube pattern in the end-effector planning precision. The proposed RMP scheme is further extended and studied for redundant robotic manipulators under joint constraint. Based on a four-link robotic manipulator, simulation results substantiate the effectiveness and superiority of the proposed RMP scheme and its extended one.


Author(s):  
Richard Stamper ◽  
Lung-Wen Tsai

Abstract The dynamics of a parallel manipulator with three translational degrees of freedom are considered. Two models are developed to characterize the dynamics of the manipulator. The first is a traditional Lagrangian based model, and is presented to provide a basis of comparison for the second approach. The second model is based on a simplified Newton-Euler formulation. This method takes advantage of the kinematic structure of this type of parallel manipulator that allows the actuators to be mounted directly on the base. Accordingly, the dynamics of the manipulator is dominated by the mass of the moving platform, end-effector, and payload rather than the mass of the actuators. This paper suggests a new method to approach the dynamics of parallel manipulators that takes advantage of this characteristic. Using this method the forces that define the motion of moving platform are mapped to the actuators using the Jacobian matrix, allowing a simplified Newton-Euler approach to be applied. This second method offers the advantage of characterizing the dynamics of the manipulator nearly as well as the Lagrangian approach while being less computationally intensive. A numerical example is presented to illustrate the close agreement between the two models.


2019 ◽  
Vol 12 (1) ◽  
Author(s):  
Genliang Chen ◽  
Zhuang Zhang ◽  
Lingyu Kong ◽  
Hao Wang

Abstract Passive compliance plays an important role in robot pick-and-place manipulation where large interaction force will be produced in response to small misalignments. In this paper, the authors report on compliance analysis and validation of a novel planar pick-and-place parallel manipulator consisting of a flexible limb. In the proposed manipulator, a planar flexible parallelogram linkage, which is coupled with a rigid one, is introduced to connect the moving and the base platforms. Since the flexible parallelogram linkage is capable of producing large deformation in both the horizontal and the vertical directions, the end effector of the manipulator can generate wide-range motions because of the flexible links. An efficient approach to the large deflection problem of flexible links is used to precisely predict the kinetostatics of the manipulator. Then, a compensation algorithm to the structural deflection of the links can be developed to actively control the position of the parallel manipulator’s end effector. The merit of the proposed flexible manipulator is its intrinsic passive compliance while performing pick-and-place tasks. A prototype is fabricated to conduct experiments for the validation of the proposed idea. The results show that the prototype has acceptable positioning accuracy, even when a large external load is exerted on its end effector. The compliance properties of the proposed flexible manipulator have also been verified in both the horizontal and the vertical directions.


2014 ◽  
Vol 592-594 ◽  
pp. 2134-2138
Author(s):  
S.K. Naveen ◽  
Kumaar Devaraj Rajesh ◽  
P. Pal Pandian

Flexibility plays a key role in robot based applications, where the ability to perform complex tasks in semi structured or even unstructured environments is strategic.Most industrial robot operates inside a security fence which separates them from human workers, but not all. Flexibility, lightness in relation to the mass to be displaced and energy efficiency are acquiring increasing significance in automation. We can achieve higher performance in robots by optimizing the parameters like high-speed operation, lower energy consumption, lighter weight and safer operation. In this paper a pick and place robot is designed and developed to achieve effective automation with higher safety and with greater ease. The main objectives of designing this flexible manipulator are to reduce its mass and to minimize its vibrations in the end-effector, which enhances good accuracy in positioning.This can be achieved by bringing down the number of working components and jointswhich reduce various losses. The greater mass can be transferred from one place to another place with relatively lesser mass of flexible three link manipulator. The various problems were encountered and rectified during the design and fabrication of flexible three link manipulator for pick and place application.


Author(s):  
Yoram Halevi ◽  
Emanuele Carpanzano ◽  
Giuseppe Montalbano

In redundant manipulation systems, the end-effector path does not completely determine the trajectories of all the individual degrees of freedom (dof) and the additional dofs can be used to enhance the performance in some sense. The paper deals with utilizing the redundancy to minimize energy consumption. A full linear electromechanical model is used, and the exact energy consumption is calculated. The optimization includes also displacement limits via penalty functions that are included in the cost function. The optimal trajectory is feasible in the sense that it can be obtained by a finite input voltage and all the velocities are continuous. The solution is based on projections that separate the system and the input into two parts. One that is completely determined by the end-effector path and the other that is free for optimization. The important and delicate issue of boundary conditions is resolved accordingly. Simulation results show that redundancy, even with limited joint motion, can lead to a considerable reduction in energy consumption.


Author(s):  
Yarong Ding ◽  
Shiwei Ren ◽  
Weijiang Wang ◽  
Chengbo Xue

AbstractThe sum–difference coarray is the union of difference coarray and the sum coarray, which is capable to obtain a higher number of degrees of freedom (DOF) than the difference coarray. However, this method fails to use all information provided by the coprime array because of the existence of holes. In this paper, we introduce the virtual array interpolation into the sum–difference coarray domain. After interpolating the virtual array, we estimate the DOA by reconstructing the covariance matrix to resolve an atomic norm minimization problem in a gridless way. The proposed method is gridless and can effectively utilize the DOF of a larger virtual array. Numerical simulation results verify the effectiveness and the superior performance of the proposed algorithm.


2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Sen Qian ◽  
Kunlong Bao ◽  
Bin Zi ◽  
W. D. Zhu

Abstract This paper presents a new trajectory planning method based on the improved quintic B-splines curves for a three degrees-of-freedom (3-DOF) cable-driven parallel robot (CDPR). First, the conditions of positive cables’ tension are expressed in terms of the position and acceleration constraints of the end-effector. Then, an improved B-spline curve is introduced, which is employed for generating a pick-and-place path by interpolating a set of given via-points. Meanwhile, by expressing the position and acceleration of the end-effector in terms of the first and second derivatives of the improved B-spline, the cable tension constraints are described in the form of B-spline parameters. According to the properties of the defined pick-and-place path, the proposed motion profile is dominated by two factors: the time taken for the end-effector to pass through all the via-points and the ratio between the nodes of B-spline. The two factors are determined through multi-objective optimization based on the efficiency coefficient method. Finally, experimental results on a 3-DOF CDPR show that the improved B-spline exhibits overall superior behavior in terms of velocity, acceleration, and cables force compared with the traditional B-spline. The validity of the proposed trajectory planning method is proved through the experiments.


Author(s):  
Elżbieta Jarzębowska ◽  
Adam Szewczyk

This paper presents a development of two model-based emergency tracking controllers which can be turned on when one of actuators of a system fails during motion. The system is represented by a manipulator possessing 3 degrees of freedom, which may work in horizontal or vertical planes. The control goal is to enable an end effector of a broken manipulator completing tracking a predefined task as good as possible and then get back to its rest position. Simulation results confirm good performance of the designed emergency tracking controllers.


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