Field-Testing of Biodiesel (B100) and Diesel-Fueled Vehicles: Part 2—Lubricating Oil Condition Monitoring

2020 ◽  
Vol 143 (4) ◽  
Author(s):  
Avinash Kumar Agarwal ◽  
Deepak Agarwal
Keyword(s):  
Thermal Stability ◽  
Trace Metal ◽  
Condition Monitoring ◽  
Direct Injection ◽  
Field Testing ◽  
Ash Content ◽  
Operating Conditions ◽  
Lubricating Oil ◽  
Base Number ◽  
Oil Viscosity

Abstract This study investigated the use of biodiesel (B100) and baseline diesel in two identical unmodified vehicles to realistically assess different aspects of biodiesel’s compatibility with modern common rail direct injection (CRDI) diesel engines and its effects on lubricating oil degradation and wear. Two identical vehicles were operated for 30,000 km each under identical operating conditions on highway during a field-trial while using biodiesel (B100) and baseline mineral diesel. Exhaustive experimental results from this series of tests were divided into four segments, and this paper covers the second segment showing the effect of long-term usage of biodiesel on the lubricating oil properties and traces of wear metal addition compared to baseline mineral diesel. Lubricating oil samples were drawn periodically from these vehicles for condition monitoring such as lubricating oil viscosity, density, soot content, total base number (TBN), ash content, trace metal concentrations, and thermal stability. The viscosity of lubricating oil samples drawn from biodiesel fueled vehicles were found to be ∼10–15% lower compared to that from diesel-fueled vehicles, whereas density and ash content were relatively lower by ∼5–10%. Carbon residues of lubricating oil samples drawn from B100 fueled vehicles were lower by ∼15–20% compared to that of diesel-fueled vehicles. There was a very strong reduction (∼70%) in the soot content of lubricating oil from biodiesel fueled vehicles. Trace metal analysis to compare wear debris addition was also done for all lubricating oil samples. Thermo-gravimetric analyses of lubricating oil samples from biodiesel fueled vehicles showed lower mass loss with increasing temperature hence relatively higher thermal stability and lower deterioration. Results also suggested that operational and durability issues associated with vegetable oils as alternate fuel were completely eliminated by using them after converting them into biodiesel meeting prevailing biodiesel specifications.

Field-Testing of Biodiesel (B100) and Diesel-Fueled Vehicles: Part 3—Wear Assessment of Liner and Piston Rings, Engine Deposits, and Operational Issues

2020 ◽  
Vol 143 (4) ◽  
Author(s):  
Avinash Kumar Agarwal ◽  
Deepak Agarwal
Keyword(s):  
Piston Ring ◽  
Direct Injection ◽  
Cylinder Liner ◽  
Field Testing ◽  
Field Trials ◽  
Operating Conditions ◽  
Piston Rings ◽  
Carbon Deposits ◽  
Bottom Dead Center ◽  
Operational Issues

Abstract This study investigated the use of biodiesel (B100) and baseline mineral diesel in two identical unmodified vehicles to realistically assess different aspects of biodiesel’s compatibility and durability issues with modern common rail direct injection (CRDI) engine-powered vehicles. Two identical vehicles were operated for 30,000 km under identical operating conditions during a field-trial using biodiesel (B100) and mineral diesel. Exhaustive experimental results from this series of tests are divided into four sections, and this is the third paper of this series of four papers, which covers comparative feasibility and wear analyses, underlining the effect of long-term use of biodiesel on wear of cylinder liner and piston rings compared to baseline mineral diesel-fueled vehicle. Surface microstructures at three locations of the cylinder liner were evaluated using scanning electron microscopy (SEM). Wear was found to be relatively lower at all locations of liners from biodiesel-fueled vehicle compared to diesel-fueled vehicle. Surface roughness of cylinder liners measured at different locations showed that it reduced by ∼30–40% at top dead center (TDC), ∼10–20% at mid-stroke, and ∼20–30% at bottom dead center (BDC) for both vehicles, showing higher wear close to TDC compared to mid-stroke and BDC locations. Loss of piston-ring weight was significantly lower for biodiesel-fueled vehicle. Engine tear-down observations and carbon deposits on various engine components were recorded after the conclusion of the field trials. During these field-trials, engine durability-related issues such as fuel-filter plugging, injector coking, piston-ring sticking, carbon deposits in the combustion chamber, and contamination of lubricating oils were found to be relatively lower in biodiesel-fueled vehicle. Overall, no noticeable durability issues were recorded because of the use of biodiesel in CRDI engine-powered vehicle.

scholarly journals A Lubricating Oil Condition Monitoring System Based on Wear Particle Kinematic Analysis in Microfluid for Intelligent Aeroengine

Micromachines ◽  
2021 ◽  
Vol 12 (7) ◽  
pp. 748
Author(s):  
Zhenzhen Liu ◽  
Yan Liu ◽  
Hongfu Zuo ◽  
Han Wang ◽  
Hang Fei
Keyword(s):  
Condition Monitoring ◽  
Kinematic Analysis ◽  
Oil Quality ◽  
Particle Diameter ◽  
Wear Particle ◽  
Lubricating Oil ◽  
Wear Particles ◽  
Oil Viscosity ◽  
Monitoring Technology ◽  
Oil Monitoring

Lubricating oil monitoring technology is a commonly used method in aeroengine condition monitoring, which includes particle counting technology, as well as spectral and ferrography technology in offline monitoring. However, these technologies only analyze the characteristics of wear particles and rely on physical and chemical analysis techniques to monitor the oil quality. In order to further advance offline monitoring technology, this paper explores the potential role of differences in wear particle kinematic characteristics in recognizing changes in wear particle diameter and oil viscosity. Firstly, a kinematic force analysis of the wear particles in the microfluid was carried out. Accordingly, a microfluidic channel conducive to observing the movement characteristics of particles was designed. Then, the wear particle kinematic analysis system (WKAS) was designed and fabricated. Secondly, a real-time tracking velocity measurement algorithm was developed by using the Gaussian mixture model (GMM) and the blob-tracking algorithm. Lastly, the WKAS was applied to a pin–disc tester, and the experimental results show that there is a corresponding relationship between the velocity of the particles and their diameter and the oil viscosity. Therefore, WKAS provides a new research idea for intelligent aeroengine lubricating oil monitoring technology. Future work is needed to establish a quantitative relationship between wear particle velocity and particle diameter, density, and oil viscosity.

Construction equipment engine performance degradation due to environmental and operation factors in Latin America

2019 ◽  
Vol 25 (3) ◽  
pp. 499-524
Author(s):  
Kurt Azevedo ◽  
Daniel B. Olsen
Keyword(s):  
Operating Conditions ◽  
Mitigation Strategies ◽  
Sensor Data ◽  
Engine Oil ◽  
Construction Equipment ◽  
Base Number ◽  
Oil Viscosity ◽  
Mining Operations ◽  
Content Type ◽  
Engine Wear

Purpose The purpose of this paper is to determine whether the altitude at which construction equipment operates affects or contributes to increased engine wear. Design/methodology/approach The study includes the evaluation of two John Deere PowerTech Plus 6,068 Tier 3 diesel engines, the utilization of OSA3 oil analysis laboratory equipment to analyze oil samples, the employment of standard sampling scope and methods, and the analysis of key Engine Control Unit (ECU) data points (machine utilization, Diagnostic Trouble Codes (DTCs) and engine sensor data). Findings At 250 h of engine oil use, the engine operating at 3,657 meters above sea level (MASL) had considerably more wear than the engine operating at 416 MASL. The leading and earliest indicator of engine wear was a high level of iron particles in the engine oil, reaching abnormal levels at 218 h. The following engine oil contaminants were more prevalent in the engine operating at the higher altitude: potassium, glycol, water and soot. Furthermore, the engine operating at higher altitude also presented abnormal and critical levels of oil viscosity, Total Base Number and oxidation. When comparing the oil sample analysis with the engine ECU data, it was determined that engine idling is a contributor for soot accumulation in the engine operating at the higher altitude. The most prevalent DTCs were water in fuel, extreme low coolant levels and extreme high exhaust manifold temperature. The ECU operating data demonstrated that the higher altitude environment caused the engine to miss-fire and rail pressure was irregular. Practical implications Many of the mining operations and construction projects are accomplished at mid to high altitudes. This research provides a comparison of how construction equipment engines are affected by this type of environment (i.e. higher altitudes, cooler temperatures and lower atmospheric pressure). Consequently, service engineers can implement maintenance strategies to minimize internal engine wear for equipment operating at higher altitudes. Originality/value The main contribution of this paper will help construction equipment end-users, maintenance engineers and manufacturers to implement mitigation strategies to improve engine durability for countries with operating conditions similar to those described in this research.

Lubricating Oil Condition Monitoring Using Vibration and Air-Borne Acoustic Measurements

Volume 3 ◽  
2004 ◽  
Author(s):  
A. Albarbar ◽  
R. Gennish ◽  
F. Gu ◽  
A. Ball
Keyword(s):  
Diesel Engine ◽  
Condition Monitoring ◽  
Frequency Band ◽  
High Reliability ◽  
Fault Detection And Diagnosis ◽  
Engine Oil ◽  
Lubricating Oil ◽  
Oil Viscosity ◽  
Oil Condition Monitoring ◽  
Engine Maintenance

Modern diesel engine maintenance programs incorporate various methods and techniques for early fault detection and diagnosis to maintain efficiency, low pollution and high reliability and to avoid catastrophic failures. This study has been conducted aiming at engine oil condition monitoring and quality evaluation by analysing the engine block vibration and its induced noise. The vibration signals were measured using an accelerometer mounted on the thrust side of the first cylinder in a four cylinder diesel engine, and the noise was recorded using a microphone facing the cylinder. The signals are then band pass filtered and transformed to the frequency domain, where the amplitudes of the different frequency components of the vibration and noise waveforms are analysed and compared to the vibration and noise baseline signatures. The mean amplitudes of the spectral components in the frequency band 900 Hz to 2.5 kHz were found linearly proportional to the engine speed and load. It was also found that the RMS values of this frequency band are affected by the oil viscosity. These results show that it is possible to use vibration and airborne acoustics to predict the quality of lubrication.

scholarly journals Changes of properties of engine oils diluted with diesel oil under real operating conditions

2018 ◽  
Vol 173 (2) ◽  
pp. 34-40
Author(s):  
Artur WOLAK ◽  
Grzegorz ZAJĄC ◽  
Magdalena ŻÓŁTY
Keyword(s):  
Acid Number ◽  
Operating Conditions ◽  
Engine Oil ◽  
Lubricating Oil ◽  
Oil Viscosity ◽  
Engine Operation ◽  
Dpf Regeneration ◽  
Total Base ◽  
Regeneration Cycle ◽  
Unburned Fuel

The aim of the article was to analyze changes in the trends of selected physical, chemical and functional properties of lubricating engine oil operating in a diesel-engine vehicle equipped with DPF. The vehicle was operated mainly in urban driving conditions (app. 70%), which impeded the DPF regeneration cycle and caused dilution of oil with unburned fuel. Changes in the following physical and chemical properties were assessed: the DF level in engine oil, viscosity (kinematic, dynamic HTHS and structural CCS), total base num-ber, acid number as well as the degree of oxidation, nitration and sulphonation. The tests have shown that the amount of unburned fuel that goes to the engine crankcase due to the unfinished DPF regeneration cycle is as high as 26.0–34.6%. Dilution of the lubricating oil with fuel leads to a significant reduction of its viscosity – about 30% of the fuel content causes a decrease in the kinematic viscosity measured at 100°C to the level of 7.7 mm2/s. There was also a significant decrease in total base number (TBN) < 2 mg KOH/g, and an increase in the total acid number (TAN). Moreover, the results obtained were analyzed for potential effects that could have been caused during prolonged engine operation by assessing the content of trace elements in the samples taken.

scholarly journals Evaporator Optimization of Refrigerator Systems Using Quality Analysis

Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 555
Author(s):  
Sangkyung Na ◽  
Sanghun Song ◽  
Seunghyuk Lee ◽  
Jehwan Lee ◽  
Hyun Kim ◽  
...  
Keyword(s):  
Power Consumption ◽  
Operating Time ◽  
Cooling Capacity ◽  
Operating Conditions ◽  
Quality Analysis ◽  
Lubricating Oil ◽  
Optimal Operating ◽  
Compressor Piston ◽  
Refrigerator Temperature ◽  
Visualization Experiments

In this study, evaporator optimization, via both experimental and simulation methods was conducted. To evaluate the evaporator performance, under the optimal system, the compressor operating time and the effects of oil on the refrigerator system were studied. If the temperature of the refrigerator chamber reaches the setting value, the compressor stops working and it leads to the temperature of the refrigerator chamber slowly increasing, due to the heat transfer to the ambient. When the refrigerator temperature is out of the setting range, the compressor works again, and the refrigerator repeats this process until the end of its life. These on/off period can be controlled through the compressor piston movement. To determine the optimal compressor operating conditions, experiments of monthly power consumption were conducted under various compressor working times and the lowest power consumption conditions was determined when the compressor worked continuously. Lubricating oil, the refrigerator system, using oil, also influenced the system performance. To evaluate the effect of oil, oil eliminated and oil systems were compared based on cooling capacity and power consumption. The cooling capacity of the oil eliminated system was 2.6% higher and the power consumption was 3.6% lower than that of the oil system. After determining the optimal operating conditions of the refrigerator system, visualization experiments and simulations were conducted to decide the optimal evaporator and the conventional evaporator size can be reduced by approximately 2.9%.

scholarly journals Physicochemical characteristics of chitosan from swimming crab (Portunus trituberculatus) shells prepared by subcritical water pretreatment

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Gengxin Hao ◽  
Yanyu Hu ◽  
Linfan Shi ◽  
Jun Chen ◽  
Aixiu Cui ◽  
...  
Keyword(s):  
Thermal Stability ◽  
Molecular Weight ◽  
Sodium Hydroxide ◽  
Subcritical Water ◽  
Physicochemical Characteristics ◽  
Ash Content ◽  
Portunus Trituberculatus ◽  
Swimming Crab ◽  
Water Pretreatment ◽  
Thermal Stability Of

AbstractThe physicochemical properties of chitosan obtained from the shells of swimming crab (Portunus trituberculatus) and prepared via subcritical water pretreatment were examined. At the deacetylation temperature of 90 °C, the yield, ash content, and molecular weight of chitosan in the shells prepared via subcritical water pretreatment were 12.2%, 0.6%, and 1187.2 kDa, respectively. These values were lower than those of shells prepared via sodium hydroxide pretreatment. At the deacetylation temperature of 120 °C, a similar trend was observed in chitosan molecular weight, but differences in chitosan yield and ash content were not remarkable. At the same deacetylation temperature, the structures of chitosan prepared via sodium hydroxide and subcritical water pretreatments were not substantially different. However, the compactness and thermal stability of chitosan prepared via sodium hydroxide pretreatment was lower than those of chitosan prepared via subcritical water pretreatment. Compared with the chitosan prepared by sodium hydroxide pretreatment, the chitosan prepared by subcritical water pretreatment was easier to use in preparing oligosaccharides, including (GlcN)2, via enzymatic hydrolysis with chitosanase. Results suggested that subcritical water pretreatment can be potentially used for the pretreatment of crustacean shells. The residues obtained via this method can be utilized to prepare chitosan.

Prediction of gaseous pollutant emissions from a spark-ignition direct-injection engine with gas-exchange simulation

2021 ◽  
pp. 146808742110050
Author(s):  
Stefania Esposito ◽  
Lutz Diekhoff ◽  
Stefan Pischinger
Keyword(s):  
Gas Exchange ◽  
Combustion Chamber ◽  
Direct Injection ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Pollutant Emissions ◽  
Operating Parameters ◽  
Gaseous Pollutant ◽  
Fuel Ratio ◽  
No Emissions

With the further tightening of emission regulations and the introduction of real driving emission tests (RDE), the simulative prediction of emissions is becoming increasingly important for the development of future low-emission internal combustion engines. In this context, gas-exchange simulation can be used as a powerful tool for the evaluation of new design concepts. However, the simplified description of the combustion chamber can make the prediction of complex in-cylinder phenomena like emission formation quite challenging. The present work focuses on the prediction of gaseous pollutants from a spark-ignition (SI) direct injection (DI) engine with 1D–0D gas-exchange simulations. The accuracy of the simulative prediction regarding gaseous pollutant emissions is assessed based on the comparison with measurement data obtained with a research single cylinder engine (SCE). Multiple variations of engine operating parameters – for example, load, speed, air-to-fuel ratio, valve timing – are taken into account to verify the predictivity of the simulation toward changing engine operating conditions. Regarding the unburned hydrocarbon (HC) emissions, phenomenological models are used to estimate the contribution of the piston top-land crevice as well as flame wall-quenching and oil-film fuel adsorption-desorption mechanisms. Regarding CO and NO emissions, multiple approaches to describe the burned zone kinetics in combination with a two-zone 0D combustion chamber model are evaluated. In particular, calculations with reduced reaction kinetics are compared with simplified kinetic descriptions. At engine warm operation, the HC models show an accuracy mainly within 20%. The predictions for the NO emissions follow the trend of the measurements with changing engine operating parameters and all modeled results are mainly within ±20%. Regarding CO emissions, the simplified kinetic models are not capable to predict CO at stoichiometric conditions with errors below 30%. With the usage of a reduced kinetic mechanism, a better prediction capability of CO at stoichiometric air-to-fuel ratio could be achieved.

Characteristics of Water-in-Diesel Emulsions in a Single Cylinder Compression Ignition Engine

2014 ◽  
Author(s):  
Teja Gonguntla ◽  
Robert Raine ◽  
Leigh Ramsey ◽  
Thomas Houlihan
Keyword(s):  
Fuel Consumption ◽  
Direct Injection ◽  
Engine Performance ◽  
Operating Conditions ◽  
Specific Fuel Consumption ◽  
Brake Specific Fuel Consumption ◽  
Compression Ignition Engine ◽  
Oil Emulsion ◽  
Single Cylinder ◽  
Performance And Emission

The objective of this project was to develop both engine performance and emission profiles for two test fuels — a 6% water-in-diesel oil emulsion (DOE-6) fuel and a neat diesel (D100) fuel. The testing was performed on a single cylinder, direct-injection, water-cooled diesel engine coupled to an eddy current dynamometer. Output parameters of the engine were used to calculate Brake Specific Fuel Consumption (BSFC) and Engine Efficiency (η) for each test fuel. DOE-6 fuels generated a 24% reduction in NOX and a 42% reduction in Carbon Monoxide emissions over the tested operating conditions. DOE-6 fuels presented higher ignition delays — between 1°-4°, yielded 1%–12% lower peak cylinder pressures and produced up to 5.5% lower exhaust temperatures. Brake Specific Fuel consumption increased by 6.6% for the DOE-6 fuels as compared to the D100 fuels. This project is the first research done by a New Zealand academic institution on water-in-diesel emulsion fuels.

Influencing Factors on Dynamic Response of Hydrostatic Guideways

2011 ◽  
Vol 418-420 ◽  
pp. 2095-2101 ◽  
Author(s):  
Zhi Wei Wang ◽  
Wan Hua Zhao ◽  
Bing Heng Lu
Keyword(s):  
Film Thickness ◽  
Damping Ratio ◽  
Pressure Ratio ◽  
Settling Time ◽  
Lubricating Oil ◽  
Oil Viscosity ◽  
Supply Pressure ◽  
Maximum Value ◽  
Small Perturbation Method ◽  
Stiffness And Damping

Stiffness and damping of hydrostatic guideways are calculated by small perturbation method based on Reynolds equation in dynamic regime. The hydrostatic guideway is considered as a system which consists of the mass, the spring and the damper. The effects of some main parameters on stiffness, damping and damping ratio are analyzed which include the supply pressure, the film thickness, the pad dimension, the pressure ratio, the lubricating oil volume and the lubricating oil viscosity. The relationships between the settling time of the hydrostatic guideways and these parameters are investigated under a step load. It is shown that the slide block returns to equilibrium without overshooting under a step load, and the amplitude of the block vibration has not a maximum value under a cyclic load, due to the large damping effect( ξ>1). In addition, the settling time can be shorten with the increase of the supply pressure, the film thickness and the lubricating oil volume, and also with the decrease of the pressure ratio and the lubricating oil viscosity. The settling time get the shortest value when recess parameter( α) is 0.55.

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