Computational Fluid Dynamics Based Mixing Prediction for Tilt Pad Journal Bearing TEHD Modeling—Part I: TEHD-CFD Model Validation and Improvements

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Jongin Yang ◽  
Alan Palazzolo
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Journal Bearing ◽  
Dynamic Performance ◽  
Three Dimensional ◽  
Prediction Method ◽  
Conventional Approach ◽  
Machine Learning Techniques ◽  
Prediction Errors ◽  
Cfd Model

Abstract The core contributions of Part I (1) present a computational fluid dynamics (CFD)-based approach for tilting pad journal bearing (TPJB) modeling including thermo-elasto hydrodynamic (TEHD) effects with multi-mode pad flexibility, (2) validate the model by comparison with experimental work, and (3) investigate the limitations of the conventional approach by contrasting it with the new approach. The modeling technique is advanced from the author’s previous work by including pad flexibility. The results demonstrate that the conventional approach of disregarding the three-dimensional flow physics between pads (BP) can generate significantly different pressure, temperature, heat flux, dynamic viscosity, and film thickness distributions, relative to the high-fidelity CFD model. The uncertainty of the assumed mixing coefficient (MC) may be a serious weakness when using a conventional, TPJB Reynolds model, leading to prediction errors in static and dynamic performance. The advanced mixing prediction method for “BP” thermal flow developed in Part I will be implemented with machine learning techniques in Part II to provide a means to enhance the accuracy of conventional Reynolds based TPJB models.

Three-Dimensional Thermo-Elasto-Hydrodynamic Computational Fluid Dynamics Model of a Tilting Pad Journal Bearing—Part I: Static Response

2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Jongin Yang ◽  
Alan Palazzolo
Keyword(s):  
Heat Transfer ◽  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Boundary Conditions ◽  
Journal Bearing ◽  
Three Dimensional ◽  
Cfd Model ◽  
Flow And Heat Transfer ◽  
Tilting Pad ◽  
Tilting Pad Journal Bearing

This paper presents the first simulation model of a tilting pad journal bearing (TPJB) using three-dimensional (3D) computational fluid dynamics (CFD), including multiphase flow, thermal-fluid, transitional turbulence, and thermal deformation of the shaft and pads employing two-way fluid–structure interaction (FSI). Part I presents a modeling method for the static performance. The model includes flow between pads BP, which eliminates the use of an uncertain, mixing coefficient (MC) in Reynold's equation approaches. The CFD model is benchmarked with Reynold's model with a 3D thermal-film, when the CFD model boundary conditions are consistent with the Reynolds boundary conditions. The Reynolds model employs an oversimplified MC representation of the three-dimensional mixing effect of the BP flow and heat transfer, and it also employs simplifying assumptions for the flow and heat transfer within the thin film between the journal and bearing. This manufactured comparison shows good agreement between the CFD and Reynold's equation models. The CFD model is generalized by removing these fictitious boundary conditions on pad inlets and outlets and instead models the flow and temperature between pads. The results show that Reynold's model MC approach can lead to significant differences with the CFD model including detailed flow and thermal modeling between pads. Thus, the CFD approach provides increased reliability of predictions. The paper provides an instructive methodology including detailed steps for properly applying CFD to tilt pad bearing modeling. Parts I and II focus on predicting static and dynamic response characteristic responses, respectively.

scholarly journals Journal Bearing: An Integrated CFD-Analytical Approach for the Estimation of the Trajectory and Equilibrium Position

2020 ◽  
Vol 10 (23) ◽  
pp. 8573
Author(s):  
Franco Concli
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Pressure Distribution ◽  
Equilibrium Position ◽  
Analytical Approach ◽  
Journal Bearing ◽  
Cfd Model ◽  
Cavitation Model ◽  
Computational Fluid Dynamics Cfd ◽  
The Mathematical Model

For decades, journal bearings have been designed based on the half-Sommerfeld equations. The semi-analytical solution of the conservation equations for mass and momentum leads to the pressure distribution along the journal. However, this approach admits negative values for the pressure, phenomenon without experimental evidence. To overcome this, negative values of the pressure are artificially substituted with the vaporization pressure. This hypothesis leads to reasonable results, even if for a deeper understanding of the physics behind the lubrication and the supporting effects, cavitation should be considered and included in the mathematical model. In a previous paper, the author has already shown the capability of computational fluid dynamics to accurately reproduce the experimental evidences including the Kunz cavitation model in the calculations. The computational fluid dynamics (CFD) results were compared in terms of pressure distribution with experimental data coming from different configurations. The CFD model was coupled with an analytical approach in order to calculate the equilibrium position and the trajectory of the journal. Specifically, the approach was used to study a bearing that was designed to operate within tight tolerances and speeds up to almost 30,000 rpm for operation in a gearbox.

Three-Dimensional Thermo-Elasto-Hydrodynamic Computational Fluid Dynamics Model of a Tilting Pad Journal Bearing—Part II: Dynamic Response

2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Jongin Yang ◽  
Alan Palazzolo
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Dynamic Response ◽  
Journal Bearing ◽  
Three Dimensional ◽  
Static Response ◽  
Damping Coefficients ◽  
Tilting Pad ◽  
Stiffness And Damping ◽  
Tilting Pad Journal Bearing

Part II presents a novel approach for predicting dynamic coefficients for a tilting pad journal bearing (TPJB) using computational fluid dynamics (CFD) and finite element method (FEM), including fully coupled elastic deflection, heat transfer, and fluid dynamics. Part I presented a similarly novel, high fidelity approach for TPJB static response prediction which is a prerequisite for the dynamic characteristic determination. The static response establishes the equilibrium operating point values for eccentricity, attitude angle, deflections, temperatures, pressures, etc. The stiffness and damping coefficients are obtained by perturbing the pad and journal motions about this operating point to determine changes in forces and moments. The stiffness and damping coefficients are presented in “synchronously reduced form” as required by American Petroleum Institute (API) vibration standards. Similar to Part I, an advanced three-dimensional thermal—Reynolds equation code validates the CFD code for the special case when flow Between Pad (BP) regions is ignored, and the CFD and Reynolds pad boundary conditions are made identical. The results show excellent agreement for this validation case. Similar to the static response case, the dynamic characteristics from the Reynolds model show large discrepancies compared with the CFD results, depending on the Reynolds mixing coefficient (MC). The discrepancies are a concern given the key role that stiffness and damping coefficients serve instability and response predictions in rotordynamics software. The uncertainty of the MC and its significant influence on static and dynamic response predictions emphasizes a need to utilize the CFD approach for TPJB simulation in critical machines.

Development and Validation of a 3-Dimensional Computational Fluid Dynamics (CFD) Model for Rectangular Settling Tanks in New York City Water Pollution Control Plants

2009 ◽  
Vol 4 (1) ◽  
Author(s):  
K. Ramalingam ◽  
J. Fillos ◽  
S. Xanthos ◽  
M. Gong ◽  
A. Deur ◽  
...  
Keyword(s):  
Water Pollution ◽  
Fluid Dynamics ◽  
New York ◽  
Computational Fluid Dynamics ◽  
New York City ◽  
Pollution Control ◽  
York City ◽  
Three Dimensional ◽  
Cfd Model ◽  
Computational Fluid Dynamics Cfd

New York City provides secondary treatment to approximately 78.6 m3/s among its 14 water pollution control plants (WPCPs). The process of choice has been step-feed activated sludge. Changes to the permit limits require nitrogen removal in WPCPs discharging into the Long Island Sound. The City has selected step feed biological nitrogen removal (BNR) process to upgrade the affected plants. Step feed BNR requires increasing the concentration of mixed liquors, (MLSS), which stresses the Gould II type rectangular final settling tanks (FSTs). To assess performance and evaluate alternatives to improve efficiency of the FSTs at the higher loads, New York City Department of Environmental Protection (NYCDEP) and City College of New York (CCNY) have developed a three-dimensional computer model depicting the actual structural configuration of the tanks and the current and proposed hydraulic and solids loading rates. Using Computational Fluid Dynamics (CFD) Model, Fluent 6.3.26TM as the base platform, sub-models of the SS settling characteristics as well as turbulence, flocculation, etc. were incorporated. This was supplemented by field and bench scale experiments to quantify the co-efficients integral to the sub-models. As a result, a three-dimensional model has been developed that is being used to consider different baffle arrangements, sludge withdrawal mechanisms and loading alternatives to the FSTs.

Transient Analysis of a Spring-Loaded Pressure Safety Valve Using Computational Fluid Dynamics (CFD)

2010 ◽  
Vol 132 (5) ◽  
Author(s):  
Xue Guan Song ◽  
Lin Wang ◽  
Young Chul Park
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Safety Valve ◽  
Three Dimensional ◽  
Pressure Vessels ◽  
Moving Mesh ◽  
Cfd Model ◽  
Ansys Cfx ◽  
Computational Fluid Dynamics Cfd ◽  
Mesh Technique

A spring-loaded pressure safety valve (PSV) is a key device used to protect pressure vessels and systems. This paper developed a three-dimensional computational fluid dynamics (CFD) model in combination with a dynamics equation to study the fluid characteristics and dynamic behavior of a spring-loaded PSV. The CFD model, which includes unsteady analysis and a moving mesh technique, was developed to predict the flow field through the valve and calculate the flow force acting on the disk versus time. To overcome the limitation that the moving mesh technique in the commercial software program ANSYS CFX (Version 11.0, ANSYS, Inc., USA) cannot handle complex configurations in most applications, some novel techniques of mesh generation and modeling were used to ensure that the valve disk can move upward and downward successfully without negative mesh error. Subsequently, several constant inlet pressure loads were applied to the developed model. Response parameters, including the displacement of the disk, mass flow through the valve, and fluid force applied on the disk, were obtained and compared with the study of the behavior of the PSV under different overpressure conditions. In addition, the modeling approach could be useful for valve designers attempting to optimize spring-loaded PSVs.

Development of a Two-Dimensional Computational Fluid Dynamics Approach for Computing Three-Dimensional Honeycomb Labyrinth Leakage

2004 ◽  
Vol 126 (4) ◽  
pp. 794-802 ◽  
Author(s):  
Dong-Chun Choi ◽  
David L. Rhode
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Three Dimensional ◽  
Labyrinth Seal ◽  
Operating Conditions ◽  
Two Dimensional ◽  
Cfd Model ◽  
Resource Requirement ◽  
Three Dimensional Flow ◽  
Dimensional Flow

A new approach for employing a two-dimensional computational fluid dynamics (CFD) model to approximately compute a three-dimensional flow field such as that in a honeycomb labyrinth seal was developed. The advantage of this approach is that it greatly reduces the computer resource requirement needed to obtain a solution of the leakage for the three-dimensional flow through a honeycomb labyrinth. After the leakage through the stepped labyrinth seal was measured, it was used in numerically determining the value of one dimension (DTF1) of the simplified geometry two-dimensional approximate CFD model. Then the capability of the two-dimensional model approach was demonstrated by using it to compute the three-dimensional flow that had been measured at different operating conditions, and in some cases different distance to contact values. It was found that very close agreement with measurements was obtained in all cases, except for that of intermediate clearance and distance to contact for two sets of upstream and downstream pressure. The two-dimensional approach developed here offers interesting benefits relative to conventional algebraic-equation models, particularly for evaluating labyrinth geometries/operating conditions that are different from that of the data employed in developing the algebraic model.

Microscale Computational Fluid Dynamics Simulation for Wind Mapping Over Complex Topographic Terrains

2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Ashkan Rasouli ◽  
Horia Hangan
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Spatial Resolution ◽  
Three Dimensional ◽  
Dynamics Simulation ◽  
Scale Model ◽  
Cfd Model ◽  
Cfd Simulations ◽  
Wide Range ◽  
Wind Mapping

Wind mapping is of utmost importance in various wind energy and wind engineering applications. The available wind atlases usually provide wind data with low spatial resolution relative to the wind turbine height and usually neglect the effect of topographic features with relatively large or sudden changes in elevation. Two benchmark cases are studied for computational fluid dynamics (CFD) model evaluation on smooth two-dimensional (2D) and three-dimensional (3D) hills. Thereafter, a procedure is introduced to build CFD model of a complex terrain with high terrain roughness heights (dense urban area with skyscrapers) starting from existing topography maps in order to properly extend the wind atlas data over complex terrains. CFD simulations are carried out on a 1:3000 scale model of complex topographic area using Reynolds averaged Navier–Stokes (RANS) equations along with shear stress transport (SST) k-ω turbulence model and the results are compared with the wind tunnel measurements on the same model. The study shows that CFD simulations can be successfully used in qualifying and quantifying the flow over complex topography consisting of a wide range of roughness heights, enabling to map the flow structure with very high spatial resolution.

Investigation of the Effect of Fuel Reactivity on Dual-Fuel PCI Combustion

2012 ◽  
Vol 588-589 ◽  
pp. 287-290
Author(s):  
Li Jun Ou ◽  
Chun Mei Wang ◽  
Hui Chun Wang ◽  
Su Wei Zhu ◽  
Ye Jian Qian
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Three Dimensional ◽  
Exhaust Emissions ◽  
Dual Fuel ◽  
Compression Ignition ◽  
Cfd Model ◽  
Ignition Timing ◽  
Computational Fluid Dynamics Cfd

The potential of controlling premixed compression ignition (PCI) combustion by two fuels with different ignitability and volatility was studied numerically by a three-dimensional computational fluid dynamics (CFD) model. The results indicate that the addition of gasoline to diesel fueled PCI engine can retard the ignition timing, lower the in-cylinder temperature, and reduce the exhaust emissions.

A Study of the Effect of Various Recess Shapes on Hybrid Journal Bearing Performance Using Computational Fluid Dynamics and Response Surface Method

2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Gen Fu ◽  
Alexandrina Untaroiu
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Response Surface ◽  
Equilibrium Position ◽  
Journal Bearing ◽  
Response Surface Model ◽  
Dominant Factor ◽  
Surface Model ◽  
Cfd Model ◽  
Geometrical Shapes

Hybrid bearings are mostly used in high-speed and load situations due to their better stability and loading capacity. They are typically designed with recess grooves to enhance both static and dynamic performance of the bearing. Previous theoretical studies on the influence of the recess geometrical shapes often utilize the Reynolds equation method. The aim of this paper is to analytically study the influence of various recess geometrical shapes on hybrid journal bearings. A three-dimensional (3D) computational fluid dynamics (CFD) model of a hybrid journal bearing is built, and a new method of response surface model is employed to determine the equilibrium position of the rotor. Based on the response surface model, an optimization scheme is used to search around the equilibrium position to get an accurate solution. The current analysis includes the geometries of rectangular, circular, triangular, elliptical, and annular shaped recesses. All these different shapes are studied assuming the same operating conditions, and static properties are used as the indices of the bearing performance. This study proposes a new design process using a CFD method with the ability of calculating the equilibrium position. The flow rate, fluid film thickness, and recess flow pattern are analyzed for various recess shapes. The CFD model is validated by published experimental data. The results show that the response surface model method is fast and robust in determining the rotor equilibrium position, even though a 3D-CFD model is utilized. The results suggest that recess shape is a dominant factor in hybrid bearing design.

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