Experimental and Numerical Study of Chord-Wise Eight-Passage Serpentine Cooling Design for Eliminating the Coriolis Force Adverse Effect on Heat Transfer

Author(s):  
Prashant Singh ◽  
Ajay Sarja ◽  
Srinath V. Ekkad

Abstract Gas turbine blades are equipped with internal cooling channels which are connected by 180 deg bends. Due to combined effects of Coriolis force and centrifugal buoyancy force, the heat transfer increases on the trailing side (pressure side) and decreases on the leading side (suction side) for radially outward flow. The trend in heat transfer is opposite for radially inward flow. This configuration leads to nonuniform blade temperature which in unfavorable for blade lifespan. This paper presents a novel eight-passage serpentine design, where passages are arranged along the chord of the blade, to rectify the negative effects of Coriolis force on heat transfer and is an extension four- and six-passage smooth channel studies conducted by the authors earlier. Transient liquid crystal thermography (TLCT) is carried out for detailed measurement of heat transfer coefficients. Heat transfer experiments were performed for Reynolds numbers between 14,264 and 83,616 under stationary conditions. For experiments under rotation, non-dimensional Rotation number is set as 0.05. Heat transfer enhancement levels of nearly twice the Dittus–Boelter correlation (for developed flow in smooth tubes) are obtained under stationary conditions. Under rotation, it is seen that the heat transfer enhancement levels on the leading and trailing sides are similar to each other and also with the stationary condition. Some differences in heat transfer are observed on local level, when rotation cases are compared against the stationary cases. Numerically predicted flow field is presented to support the experimental findings.

Author(s):  
Prashant Singh ◽  
Srinath Ekkad

Gas turbine blades are subjected to elevated heat loads due to high temperature gases exiting the combustor section. Complex internal and external cooling techniques are employed in blades to protect them from the hot gases. Blades are equipped with internal cooling passages which are connected to each other by 180-degree bends. The coolant flow is typically from blade root-to-tip and blade tip-to-root. Further, since the blades are subjected to rotation, the fluid dynamics and heat transfer inside these serpentine channels get modified. Under the influence of Coriolis force and centrifugal buoyancy force induced by rotation, the heat transfer for radially outward flow enhances on the trailing side (pressure side) and reduces on the leading side (suction side). A reverse trend in heat transfer is observed for radially inward flow. This heat transfer trend leads to non-uniform blade temperature leading to increase in thermal-stresses. Prolonged operation under critical thermal stresses can lead to significant damage and increase in maintenance and overhaul. This paper presents a novel 8-passgae serpentine design, where passages are arranged along the chord of the blade which has similar heat transfer coefficient distribution on both leading and trailing walls. Detailed heat transfer coefficients were measured using transient liquid crystal thermography under stationary and rotating conditions. Heat transfer experiments were carried out for Reynolds numbers ranging from 14264 to 83616 under stationary conditions. Rotation experiments were carried out at Rotation number of 0.05. Heat transfer enhancement levels of approximately two times the Dittus-Boelter correlation (for developed flow in smooth tubes) were obtained under stationary conditions. Under rotating conditions, we found that the heat transfer levels on the leading and trailing sides were similar to each other and with the stationary condition. Some differences in heat transfer were observed on local level, when rotation cases were compared against the stationary cases.


Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical study was conducted to determine the thermal performance of V-shaped ribs in a rectangular channel with an aspect ratio of 2:1. Local heat transfer coefficients were measured using the steady state thermochromic liquid crystal technique. Periodic pressure losses were obtained with pressure taps along the smooth channel sidewall. Reynolds numbers from 95,000 to 500,000 were investigated with V-shaped ribs located on one side or on both sides of the test channel. The rib height-to-hydraulic diameter ratios (e/Dh) were 0.0625 and 0.02, and the rib pitch-to-height ratio (P/e) was 10. In addition, all test cases were investigated numerically. The commercial software FLUENT™ was used with a two-layer k-ε turbulence model. Numerically and experimentally obtained data were compared. It was determined that the heat transfer enhancement based on the heat transfer of a smooth wall levels off for Reynolds numbers over 200,000. The introduction of a second ribbed sidewall slightly increased the heat transfer enhancement whereas the pressure penalty was approximately doubled. Diminishing the rib height at high Reynolds numbers had the disadvantage of a slightly decreased heat transfer enhancement, but benefits in a significantly reduced pressure loss. At high Reynolds numbers small-scale ribs in a one-sided ribbed channel were shown to have the best thermal performance.


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