Reducing Instrumentation Errors Caused by Circumferential Flow-Field Variations in Multistage Axial Compressors

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
M. Chilla ◽  
G. Pullan ◽  
S. Gallimore

Abstract The effects of blade row interactions on stator-mounted instrumentation in axial compressors are investigated using unsteady numerical calculations. The test compressor is an eight-stage machine representative of an aero-engine core compressor. For the unsteady calculations, a 180-deg sector (half-annulus) model of the compressor is used. It is shown that the time-mean flow field in the stator leading edge planes is circumferentially nonuniform. The circumferential variations in stagnation pressure and stagnation temperature, respectively, reach 4.2% and 1.1% of the local mean. Using spatial wave number analysis, the incoming wakes from the upstream stator rows are identified as the dominant source of the circumferential variations in the front and middle of the compressor, while toward the rear of the compressor, the upstream influence of the eight struts in the exit duct becomes dominant. Based on three circumferential probes, the sampling errors for stagnation pressure and stagnation temperature are calculated as a function of the probe locations. Optimization of the probe locations shows that the sampling error can be reduced by up to 77% by circumferentially redistributing the individual probes. The reductions in the sampling errors translate to reductions in the uncertainties of the overall compressor efficiency and inlet flow capacity by up to 50%. Recognizing that data from large-scale unsteady calculations are rarely available in the instrumentation phase for a new test rig or engine, a method for approximating the circumferential variations with single harmonics is presented. The construction of the harmonics is based solely on the knowledge of the number of stators in each row and a small number of equispaced probes. It is shown how excursions in the sampling error are reduced by increasing the number of circumferential probes.

Author(s):  
M. Chilla ◽  
G. Pullan ◽  
S. Gallimore

Abstract The effects of blade row interactions on stator-mounted instrumentation in axial compressors are investigated using unsteady numerical calculations. The test compressor is an 8-stage machine representative of an aero-engine core compressor. For the unsteady calculations, a 180deg sector (half-annulus) model of the compressor is used. It is shown that the time-mean flow field in the stator leading edge planes is circumferentially non-uniform. The circumferential variations in stagnation pressure and stagnation temperature respectively reach 4.2% and 1.1% of the local mean. Using spatial wave number analysis, the incoming wakes from the upstream stator rows are identified as the dominant source of the circumferential variations in the front and middle of the compressor, while towards the rear of the compressor, the upstream influence of the eight struts in the exit duct becomes dominant. Based on three circumferential probes, the sampling errors for stagnation pressure and stagnation temperature are calculated as a function of the probe locations. Optimization of the probe locations shows that the sampling error can be reduced by up to 77% by circumferentially redistributing the individual probes. The reductions in the sampling errors translate to reductions in the uncertainties of the overall compressor efficiency and inlet flow capacity by up to 50%. Recognizing that data from large-scale unsteady calculations is rarely available in the instrumentation phase for a new test rig or engine, a method for approximating the circumferential variations with single harmonics is presented. The construction of the harmonics is based solely on the knowledge of the number of stators in each row and a small number of equi-spaced probes. It is shown how excursions in the sampling error are reduced by increasing the number of circumferential probes.


2011 ◽  
Vol 689 ◽  
pp. 97-128 ◽  
Author(s):  
K. Gudmundsson ◽  
Tim Colonius

AbstractPrevious work has shown that aspects of the evolution of large-scale structures, particularly in forced and transitional mixing layers and jets, can be described by linear and nonlinear stability theories. However, questions persist as to the choice of the basic (steady) flow field to perturb, and the extent to which disturbances in natural (unforced), initially turbulent jets may be modelled with the theory. For unforced jets, identification is made difficult by the lack of a phase reference that would permit a portion of the signal associated with the instability wave to be isolated from other, uncorrelated fluctuations. In this paper, we investigate the extent to which pressure and velocity fluctuations in subsonic, turbulent round jets can be described aslinearperturbations to the mean flow field. The disturbances are expanded about the experimentally measured jet mean flow field, and evolved using linear parabolized stability equations (PSE) that account, in an approximate way, for the weakly non-parallel jet mean flow field. We utilize data from an extensive microphone array that measures pressure fluctuations just outside the jet shear layer to show that, up to an unknown initial disturbance spectrum, the phase, wavelength, and amplitude envelope of convecting wavepackets agree well with PSE solutions at frequencies and azimuthal wavenumbers that can be accurately measured with the array. We next apply the proper orthogonal decomposition to near-field velocity fluctuations measured with particle image velocimetry, and show that the structure of the most energetic modes is also similar to eigenfunctions from the linear theory. Importantly, the amplitudes of the modes inferred from the velocity fluctuations are in reasonable agreement with those identified from the microphone array. The results therefore suggest that, to predict, with reasonable accuracy, the evolution of the largest-scale structures that comprise the most energetic portion of the turbulent spectrum of natural jets, nonlinear effects need only be indirectly accounted for by considering perturbations to the mean turbulent flow field, while neglecting any non-zero frequency disturbance interactions.


Author(s):  
Yanfei Gao ◽  
Yangwei Liu ◽  
Luyang Zhong ◽  
Jiexuan Hou ◽  
Lipeng Lu

AbstractThe standard k-ε model (SKE) and the Reynolds stress model (RSM) are employed to predict the tip leakage flow (TLF) in a low-speed large-scale axial compressor rotor. Then, a new research method is adopted to “freeze” the turbulent kinetic energy and dissipation rate of the flow field derived from the RSM, and obtain the turbulent viscosity using the Boussinesq hypothesis. The Reynolds stresses and mean flow field computed on the basis of the frozen viscosity are compared with the results of the SKE and the RSM. The flow field in the tip region based on the frozen viscosity is more similar to the results of the RSM than those of the SKE, although certain differences can be observed. This finding indicates that the non-equilibrium turbulence transport nature plays an important role in predicting the TLF, as well as the turbulence anisotropy.


Author(s):  
Wei Ma ◽  
Feng Gao ◽  
Xavier Ottavy ◽  
Lipeng Lu ◽  
A. J. Wang

Recently bimodal phenomenon in corner separation has been found by Ma et al. (Experiments in Fluids, 2013, doi:10.1007/s00348-013-1546-y). Through detailed and accurate experimental results of the velocity flow field in a linear compressor cascade, they discovered two aperiodic modes exist in the corner separation of the compressor cascade. This phenomenon reflects the flow in corner separation is high intermittent, and large-scale coherent structures corresponding to two modes exist in the flow field of corner separation. However the generation mechanism of the bimodal phenomenon in corner separation is still unclear and thus needs to be studied further. In order to obtain instantaneous flow field with different unsteadiness and thus to analyse the mechanisms of bimodal phenomenon in corner separation, in this paper detached-eddy simulation (DES) is used to simulate the flow field in the linear compressor cascade where bimodal phenomenon has been found in previous experiment. DES in this paper successfully captures the bimodal phenomenon in the linear compressor cascade found in experiment, including the locations of bimodal points and the development of bimodal points along a line that normal to the blade suction side. We infer that the bimodal phenomenon in the corner separation is induced by the strong interaction between the following two facts. The first is the unsteady upstream flow nearby the leading edge whose angle and magnitude fluctuate simultaneously and significantly. The second is the high unsteady separation in the corner region.


Author(s):  
Feng Wang ◽  
Luca di Mare

Abstract Turbomachinery blade rows can have non-uniform geometries due to design intent, manufacture errors or wear. When predictions are sought for the effect of such non-uniformities, it is generally the case that whole assembly calculations are needed. A spectral method is used in this paper to approximate the flow fields of the whole assembly but with significantly less computation cost. The method projects the flow perturbations due to the geometry non-uniformity in an assembly in Fourier space, and only one passage is required to compute the flow perturbations corresponding to a certain wave-number of geometry variation. The performance of this method on transonic blade rows is demonstrated on a modern fan assembly. Low engine order and high engine order geometry non-uniformity (e.g. “saw-tooth” pattern) are examined. The non-linear coupling between the flow perturbations and the passage-averaged flow field is also demonstrated. Pressure variations on the blade surface and the potential flow field upstream of the leading edge from the proposed spectral method and the direct whole assembly solutions are compared. Good agreement is observed on both quasi-3D and full 3D cases. A lumped approach to compute deterministic fluxes is also proposed to further reduce the computational cost of the spectral method. The spectral method is formulated in such a way that it can be easily implemented into an existing harmonic flow solver by adding an extra source term, and can be potentially used as an efficient tool for aeromechanical and aeroacoustics design of turbomachinery blade rows.


2021 ◽  
Author(s):  
Gaston Latessa ◽  
Angela Busse ◽  
Manousos Valyrakis

<p>The prediction of particle motion in a fluid flow environment presents several challenges from the quantification of the forces exerted by the fluid onto the solids -normally with fluctuating behaviour due to turbulence- and the definition of the potential particle entrainment from these actions. An accurate description of these phenomena has many practical applications in local scour definition and to the design of protection measures.</p><p>In the present work, the actions of different flow conditions on sediment particles is investigated with the aim to translate these effects into particle entrainment identification through analytical solid dynamic equations.</p><p>Large Eddy Simulations (LES) are an increasingly practical tool that provide an accurate representation of both the mean flow field and the large-scale turbulent fluctuations. For the present case, the forces exerted by the flow are integrated over the surface of a stationary particle in the streamwise (drag) and vertical (lift) directions, together with the torques around the particle’s centre of mass. These forces are validated against experimental data under the same bed and flow conditions.</p><p>The forces are then compared against threshold values, obtained through theoretical equations of simple motions such as rolling without sliding. Thus, the frequency of entrainment is related to the different flow conditions in good agreement with results from experimental sediment entrainment research.</p><p>A thorough monitoring of the velocity flow field on several locations is carried out to determine the relationships between velocity time series at several locations around the particle and the forces acting on its surface. These results a relevant to determine ideal locations for flow investigation both in numerical and physical experiments.</p><p>Through numerical experiments, a large number of flow conditions were simulated obtaining a full set of actions over a fixed particle sitting on a smooth bed. These actions were translated into potential particle entrainment events and validated against experimental data. Future work will present the coupling of these LES models with Discrete Element Method (DEM) models to verify the entrainment phenomena entirely from a numerical perspective.</p>


Author(s):  
Khaled J. Hammad

Particle Image Velocimetry (PIV) was used to study the flow structure and turbulence, upstream, over, and downstream a shallow open cavity. Three sets of PIV measurements, corresponding to a turbulent incoming boundary layer and a cavity length-to-depth ratio of four, are reported. The cavity depth based Reynolds numbers were 21,000; 42,000; and 54,000. The selected flow configuration and well characterized inflow conditions allow for straightforward assessment of turbulence models and numerical schemes. All mean flow field measurements display a large flow recirculation region, spanning most of the cavity and a smaller, counter-rotating, secondary vortex, immediately downstream of the cavity leading edge. The Galilean decomposed instantaneous velocity vector fields, clearly demonstrate two distinct modes of interaction between the free shear and the cavity trailing edge. The first corresponds to a cascade of vortical structures emanating from the tip of the leading edge of the cavity that grow in size as they travel downstream and directly interact with the trailing edge, i.e., impinging vortices. The second represents vortices that travel above the trailing edge of the cavity, i.e., non-impinging vortices. In the case of impinging vortices, a strong, large scale region of recirculation forms inside the cavity and carries the flow disturbances, arising from the impingement of vortices on the trailing edge of the cavity, upstream in a manner that interacts with and influences the flow as it separates from the cavity leading edge.


2021 ◽  
pp. 1-27
Author(s):  
Feng Wang ◽  
Luca di Mare

Abstract Turbomachinery blade rows can have non-uniform geometries due to design intent, manufacture errors or wear. When predictions are sought for the effect of such non-uniformities, it is generally the case that whole assembly calculations are needed. A spectral method is used in this paper to approximate the flow fields of the whole assembly but with significantly less computation cost. The method projects the flow perturbations due to the geometry non-uniformity in an assembly in Fourier space. Only one passage is required to compute the flow perturbations corresponding to a certain wave-number of geometry variation. The performance of this method on transonic blade rows is demonstrated on a modern fan assembly. Low and high engine order geometry non-uniformity (e.g. “saw-tooth” pattern) are examined. The non-linear coupling between the flow perturbations and the passage-averaged flow field is also demonstrated. Pressure variations on the blade surface and the potential flow field upstream of the leading edge from the proposed method and the direct whole assembly solutions are compared. Good agreement is observed on both quasi-3D and full 3D cases. A lumped approach to compute deterministic fluxes is also proposed to further reduce the computational cost of the spectral method. The spectral method is formulated in such a way that it can be easily implemented into an existing harmonic flow solver by adding an extra source term, and can be used as an efficient tool for aeromechanical and aeroacoustics design of turbomachinery blade rows.


Micromachines ◽  
2020 ◽  
Vol 11 (9) ◽  
pp. 813 ◽  
Author(s):  
Keyi Nan ◽  
Zhongyan Hu ◽  
Wei Zhao ◽  
Kaige Wang ◽  
Jintao Bai ◽  
...  

In the present work, we studied the three-dimensional (3D) mean flow field in a micro electrokinetic (μEK) turbulence based micromixer by micro particle imaging velocimetry (μPIV) with stereoscopic method. A large-scale solenoid-type 3D mean flow field has been observed. The extraordinarily fast mixing process of the μEK turbulent mixer can be primarily attributed to two steps. First, under the strong velocity fluctuations generated by μEK mechanism, the two fluids with different conductivity are highly mixed near the entrance, primarily at the low electric conductivity sides and bias to the bottom wall. Then, the well-mixed fluid in the local region convects to the rest regions of the micromixer by the large-scale solenoid-type 3D mean flow. The mechanism of the large-scale 3D mean flow could be attributed to the unbalanced electroosmotic flows (EOFs) due to the high and low electric conductivity on both the bottom and top surface.


Author(s):  
Charlie Koupper ◽  
Guillaume Bonneau ◽  
Laurent Gicquel ◽  
Florent Duchaine

With the generalization of Lean Burn combustors, the flow field entering the turbine tends to feature higher levels of swirl, turbulence, while different hot streak patterns often emerge if compared to the previous generation of combustion chambers. In this context, the combustor-turbine interactions and more specifically the transport of hot streaks through the turbine need to be further analysed to gain engine performance and improved turbine life. Considering this new context, a non-reactive axial combustor simulator representative of a Lean Burn architecture, together with a 1.5 high pressure turbine stage is developed within the European project FACTOR. The interaction between these two modules is numerically investigated by performing Large Eddy Simulation (LES) of the combustor simulator equipped with two Nozzle Guide Vanes (NGVs). By using such an integrated approach, the combustor-turbine interface (plane 40) disappears, allowing: (i) more realistic inlet conditions to the turbine by suppressing all the assumptions associated with averaged profiles; (ii) to account for the potential effect of the vanes on the chamber. Note that if compared to classical approaches, the use of time-resolved LES has the advantage of well predicting the combustor mean flow and turbulence, resulting in more realistic flow properties at the turbine inlet as confirmed by previous works on this configuration. This paper focuses first on two LESs of the combustor-turbine specific configurations: i.e., two clocking positions of the hot streak relative to the NGVs. Significant changes on the thermal field around the vanes are highlighted. When the hot streak is injected in front of a vane leading edge, it considerably heats up the pressure side compared to the adjacent vane although the temperature field is quite uniform at the NGV exit because of the enhanced mixing of the hot streak. On the other hand, when the hot streak is injected in the passage between two adjacent vanes, it remains away from the vane walls preventing them from heating up. The hot streak however crosses the vane passage without being significantly distorted resulting in a more heterogeneous flow field at the rotor inlet. Second, the potential effect induced by the presence of the vanes is investigated by comparing the flow field inside the chamber with and without NGVs. It is found that the potential effect does not alter temperature patterns while a significant radial and azimuthal mass flow redistribution is observed up to about 25% axial chord length upstream of the vanes. The turbulence level is affected by the presence of vanes up to plane 40 when the hot streak is aligned with the passage.


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