Internal Surface Quality Enhancement of Selective Laser Melted Inconel 718 by Abrasive Flow Machining

2020 ◽  
Vol 142 (10) ◽  
Author(s):  
Jiang Guo ◽  
Chuanping Song ◽  
Youzhi Fu ◽  
Ka Hing Au ◽  
Chun Wai Kum ◽  
...  
Keyword(s):  
Particle Size ◽  
Quality Improvement ◽  
Surface Quality ◽  
Inconel 718 ◽  
Surface Condition ◽  
Internal Surface ◽  
Surface Evolution ◽  
Abrasive Flow Machining ◽  
Internal Surfaces ◽  
Wide Range

Abstract Additive manufacturing (AM) technology enables a new way for fabricating components with complex internal surfaces. Selective laser melting (SLM), being one of the most common AM techniques, is able to fabricate complex geometries with superior material properties. However, due to the poor surface quality, the fabricated internal surfaces cannot meet the specifications for some real applications. To achieve the required internal surface condition, post-polishing process is essential. As one of the most prominent processes for finishing inaccessible surfaces with a wide range of materials, abrasive flow machining (AFM) shows great potential to polish AM internal surfaces. Hence, this paper presents an analytical and experimental study on the internal surface quality improvement of SLM Inconel 718 by AFM, aiming to verify the feasibility of AFM on internal surface quality improvement. The surface evolution process was modeled, and the effects of process parameters on surface and subsurface quality were evaluated. The results show that good surface roughness was obtained at the medium conditions of high viscosity, large particle size, low extrusion pressure, and low temperature. The surface morphology was greatly affected by the medium particle size which showed consistency with the surface evolution model that small abrasive particles are unable to overcome the width and depth of the valleys, resulting in the formation of craters. The partially melt layer was effectively removed, and no subsurface damage was induced.

Microstructural characterization of laser-melted/roller-quenched dicalcium silicate

1988 ◽  
Vol 46 ◽  
pp. 582-583
Author(s):  
C. J. Chan ◽  
K. R. Venkatachari ◽  
W. M. Kriven ◽  
J. F. Young
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Shape Change ◽  
Microstructural Characterization ◽  
Particle Size Effect ◽  
Dicalcium Silicate ◽  
Laser Melting ◽  
Uniform Size ◽  
Cell Shape Change ◽  
Wide Range

Dicalcium silicate (Ca2SiO4) is a major component of Portland cement. It has also been investigated as a potential transformation toughener alternative to zirconia. It has five polymorphs: α, α'H, α'L, β and γ. Of interest is the β-to-γ transformation on cooling at about 490°C. This transformation, accompanied by a 12% volume increase and a 4.6° unit cell shape change, is analogous to the tetragonal-to-monoclinic transformation in zirconia. Due to the processing methods used, previous studies into the particle size effect were limited by a wide range of particle size distribution. In an attempt to obtain a more uniform size, a fast quench rate involving a laser-melting/roller-quenching technique was investigated.The laser-melting/roller-quenching experiment used precompacted bars of stoichiometric γ-Ca2SiO4 powder, which were synthesized from AR grade CaCO3 and SiO2xH2O. The raw materials were mixed by conventional ceramic processing techniques, and sintered at 1450°C. The dusted γ-Ca2SiO4 powder was uniaxially pressed into 0.4 cm x 0.4 cm x 4 cm bars under 34 MPa and cold isostatically pressed under 172 MPa. The γ-Ca2SiO4 bars were melted by a 10 KW-CO2 laser.

Concrete Surface Quality Improvement Technique Using Highly Water Repellent Sealing Method

2016 ◽  
Vol 54 (11) ◽  
pp. 1105-1110
Author(s):  
K. Watanabe ◽  
G. Sakai ◽  
N. Sakata ◽  
T. Ishida
Keyword(s):  
Quality Improvement ◽  
Surface Quality ◽  
Concrete Surface ◽  
Water Repellent

scholarly journals Study of ultrasonic vibration–assisted thread turning of Inconel 718 superalloy

2019 ◽  
Vol 11 (10) ◽  
pp. 168781401988377
Author(s):  
Yu He ◽  
Zhongming Zhou ◽  
Ping Zou ◽  
Xiaogang Gao ◽  
Kornel F Ehmann
Keyword(s):  
Surface Quality ◽  
Ultrasonic Vibration ◽  
Inconel 718 ◽  
Gas Turbines ◽  
Tool Path ◽  
Machining Parameters ◽  
Thread Cutting ◽  
Workpiece Surface ◽  
Inconel 718 Superalloy ◽  
The Relationship

With excellent properties, high-temperature superalloys have become the main application materials for aircraft engines, gas turbines, and many other devices. However, superalloys are typically difficult to machine, especially for the thread cutting. In this article, an ultrasonic vibration–assisted turning system is proposed for thread cutting operations in superalloys. A theoretical analysis of ultrasonic vibration–assisted thread cutting is carried out. An ultrasonic vibration–assisted system was integrated into a standard lathe to demonstrate thread turning in Inconel 718 superalloy. The influence of ultrasonic vibration–assisted machining on workpiece surface quality, chip shape, and tool wear was analyzed. The relationship between machining parameters and ultrasonic vibration–assisted processing performance was also explored. By analyzing the motion relationship between tool path and workpiece surface, the reasons for improved workpiece surface quality by ultrasonic vibration–assisted machining were explained.

scholarly journals Applicability of Honey on Silkworms (Bombyx mori) and Quality Improvement of Its Biomaterials

2021 ◽  
Vol 11 (10) ◽  
pp. 4613
Author(s):  
Gabriela-Maria Baci ◽  
Alexandra-Antonia Cucu ◽  
Adela Ramona Moise ◽  
Daniel Severus Dezmirean
Keyword(s):  
Quality Improvement ◽  
Bombyx Mori ◽  
Human Health ◽  
Recombinant Proteins ◽  
Therapeutic Agent ◽  
Life Sciences ◽  
Model Organism ◽  
Medical Field ◽  
Wide Range ◽  
Ancient Times

Since ancient times, honey has been considered one of the most illustrious and esteemed natural products. Honey plays two key roles; specifically, it is an appreciated nutritional product, and also exhibits a wide range of beneficial properties for human health as a therapeutic agent. Furthermore, it has been shown that honey has valuable effects on the biological and physiological features of mulberry silkworms (Bombyx mori). Bombyx mori exhibits importance not only for the economy, but it also serves as an important biotechnological bioreactor for the production of recombinant proteins that have a great impact in the medical field and beyond. It also represents an important model organism for life sciences. In view of the fact that silk fibroin serves as a natural biopolymer that displays high biocompatibility with human organisms and due to honey’s various and remarkable properties for human health, the two elements are currently used together in order to develop ideal biomaterials for a wide range of purposes. In this review, by discussing the applicability of honey on Bombyx mori and beyond, the importance of honey for life sciences and related fields is spotlighted.

scholarly journals In-Situ Laser Polishing Additive Manufactured AlSi10Mg: Effect of Laser Polishing Strategy on Surface Morphology, Roughness and Microhardness

Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 393
Author(s):  
Jiantao Zhou ◽  
Xu Han ◽  
Hui Li ◽  
Sheng Liu ◽  
Shengnan Shen ◽  
...  
Keyword(s):  
Surface Quality ◽  
Molten Pool ◽  
Surface Defects ◽  
Polished Surface ◽  
Transient Model ◽  
Surface Evolution ◽  
Powder Bed ◽  
Laser Polishing ◽  
Surface Morphologies

Laser polishing is a widely used technology to improve the surface quality of the products. However, the investigation on the physical mechanism is still lacking. In this paper, the established numerical transient model reveals the rough surface evolution mechanism during laser polishing. Mass transfer driven by Marangoni force, surface tension and gravity appears in the laser-induced molten pool so that the polished surface topography tends to be smoother. The AlSi10Mg samples fabricated by laser-based powder bed fusion were polished at different laser hatching spaces, passes and directions to gain insight into the variation of the surface morphologies, roughness and microhardness in this paper. The experimental results show that after laser polishing, the surface roughness of Ra and Sa of the upper surface can be reduced from 12.5 μm to 3.7 μm and from to 29.3 μm to 8.4 μm, respectively, due to sufficient wetting in the molten pool. The microhardness of the upper surface can be elevated from 112.3 HV to 176.9 HV under the combined influence of the grain refinement, elements distribution change and surface defects elimination. Better surface quality can be gained by decreasing the hatching space, increasing polishing pass or choosing apposite laser direction.

scholarly journals Synthesis and Advanced Characterization of Polymer-Protein Core-Shell Nanoparticles

Catalysts ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 730
Author(s):  
Erik Sarnello ◽  
Tao Li
Keyword(s):  
Particle Size ◽  
Small Angle ◽  
Core Shell ◽  
Assembly Process ◽  
Shell Nanoparticles ◽  
X Ray ◽  
X Ray Scattering ◽  
Wide Range ◽  
Core Shell Nanoparticles ◽  
Ray Scattering

Enzyme immobilization techniques are widely researched due to their wide range of applications. Polymer–protein core–shell nanoparticles (CSNPs) have emerged as a promising technique for enzyme/protein immobilization via a self-assembly process. Based on the desired application, different sizes and distribution of the polymer–protein CSNPs may be required. This work systematically studies the assembly process of poly(4-vinyl pyridine) and bovine serum albumin CSNPs. Average particle size was controlled by varying the concentrations of each reagent. Particle size and size distributions were monitored by dynamic light scattering, ultra-small-angle X-ray scattering, small-angle X-ray scattering and transmission electron microscopy. Results showed a wide range of CSNPs could be assembled ranging from an average radius as small as 52.3 nm, to particles above 1 µm by adjusting reagent concentrations. In situ X-ray scattering techniques monitored particle assembly as a function of time showing the initial particle growth followed by a decrease in particle size as they reach equilibrium. The results outline a general strategy that can be applied to other CSNP systems to better control particle size and distribution for various applications.

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