Numerical Simulation of Ultrasonic-Assisted Grinding Surfaces With Fast Fourier Transform

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Lin Li ◽  
Jinyuan Tang ◽  
Yuqin Wen ◽  
Caichao Zhu

Abstract Numerical simulation of three-dimensional rough surfaces based on fast Fourier transform (FFT) is revisited. A more systematic approach, which is an extension of the current FFT-based simulation models, is proposed to approach surface reconstruction. Moreover, the simulation of the surfaces with machining signature by prescribing the parameters, take ultrasonic-assisted grinding as an example, has been taken as the research focus for the first time. The effectiveness is tested by three cases of simulation examples. Excepting the surface with exponential autocorrelation function, the simulation of surfaces with grinding machining marks is considered both by prescribing the theory autocorrelation function and by measuring a small area as a sample. The results show that the proposed method has great potential in engineering applications.

Author(s):  
Zhanjiang Wang ◽  
Xiaoqing Jin ◽  
Shuangbiao Liu ◽  
Leon M. Keer ◽  
Jian Cao ◽  
...  

This paper presents a new method of contact plasticity analysis based on Galerkin vectors to solve the eigenstresses due to eigenstrain. The influence coefficients relating eigenstrains to eigenstresses thus can be divided into four terms the one due to the eigenstrains in the full space, others due to the mirrored eigenstrains in the mirror half space. Each term can be solved fast and efficient by using the three-dimensional discrete convolution and fast Fourier transform (DC-FFT) or the three-dimensional discrete correlation and fast Fourier transform (DCR-FFT). The new method is used to analyze the contact plastic residual stresses in half space.


Author(s):  
Xiaoqing Jin ◽  
Leon M. Keer ◽  
Qian Wang

The discrete convolution based Fast Fourier Transform algorithm (DC-FFT) has been successfully applied in numerical simulation of contact problems. The algorithm is revisited from a mathematical point of view, equivalent to a Toeplitz matrix multiplied by a vector. The nature of the convolution property permits one to implement the algorithm with fewer constraints in choosing the computational domains. This advantageous feature is explored in the present work, and is expected to be beneficial to many tribological studies.


2009 ◽  
Vol 26 (10) ◽  
pp. 2172-2181 ◽  
Author(s):  
Juan Huo ◽  
Daren Lu

Abstract The threshold method is commonly used to determine cloud in a sky image. This paper evaluates the method by numerical simulation and shows that the aerosol optical depth (AOD) is a key factor that influences the accuracy. Particularly when the visibility is low, a single threshold method is inappropriate. To improve the accuracy of cloud determination from low-visibility sky images, an integrated cloud-determination algorithm is presented that is based on the fast Fourier transform, symmetrical image features, and threshold methods. The preliminary comparison tests show that the new integrated method improves the ability to determine cloud under lower-visibility conditions.


2008 ◽  
Vol 75 (1) ◽  
Author(s):  
W. Wayne Chen ◽  
Shuangbiao Liu ◽  
Q. Jane Wang

This paper presents a three-dimensional numerical elasto-plastic model for the contact of nominally flat surfaces based on the periodic expandability of surface topography. This model is built on two algorithms: the continuous convolution and Fourier transform (CC-FT) and discrete convolution and fast Fourier transform (DC-FFT), modified with duplicated padding. This model considers the effect of asperity interactions and gives a detailed description of subsurface stress and strain fields caused by the contact of elasto-plastic solids with rough surfaces. Formulas of the frequency response functions (FRF) for elastic/plastic stresses and residual displacement are given in this paper. The model is verified by comparing the numerical results to several analytical solutions. The model is utilized to simulate the contacts involving a two-dimensional wavy surface and an engineering rough surface in order to examine its capability of evaluating the elasto-plastic contact behaviors of nominally flat surfaces.


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