Shortcut Method for Pipe Expansion Loop Sizing

2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Nikola Jaćimović ◽  
Miloš Ivošević

Abstract In the engineering practice, it is often necessary to define supporting scheme and expansion loop requirements for piping distribution systems in very early phases of a project. While placing pipe supports is a relatively easy and straightforward task, providing accurate loop locations and dimensions for hot piping systems can often be challenging. In the early phases of any project, it is impractical, costly and time consuming to perform detailed stress analysis of a piping system to provide expansion loop dimensions, and therefore approximate methods are often used. Comprehensive overview of these existing procedures most commonly used in the engineering practice is given in this article. However, the fact is that most of the existing methods are based on the inconvenient charts and tables with scarce background data. Procedure proposed in this article is based on over 150 expansion loop models and provides a simple and accurate analytical method to size and verify piping loops. Two fully worked examples show the simplicity and accuracy of the proposed model and its advantages over the methods typically used in the engineering practice.

Author(s):  
Nikola Jacimovic ◽  
Milos Ivosevic

Abstract In the engineering practice it may often prove necessary to provide quick and relatively accurate estimates of piping routing and material requirements in very early stages of a project. In these cases there is typically no time to perform detailed pipe stress analysis in order to obtain accurate routing which allows for sufficient piping system flexibility and the designer is constrained to the use of rule of thumb approach and good engineering judgment. This approach, although often used, may prove challenging in many situations, one of which is establishing sufficient pipe loop dimensions. Method proposed by the authors in [1] provides a procedure for quick estimation of U loops while the present procedure aims to provide additional procedures for estimation of L and Z bends, thus completing the circle of shortcut methods for quick estimation of expansion requirements of piping systems.


2019 ◽  
Vol 141 (2) ◽  
Author(s):  
Mohamed Fersi ◽  
Ali Triki

This paper explored and compared the effectiveness of the inline and the branching redesign strategies used to control water-hammer surges initiated into existing steel piping systems. The piping system is handled, at its transient sensitive regions, by replacing an inline, or adding a branching, short-section made of high- or low-density polyethylene (HDPE or LDPE) pipe-wall materials. The Ramos model was used to describe the transient flow, along with the method of characteristics implemented for numerical computations. The comparison of the numerical solution with experimental data available from the literature and alternative numerical solution evidenced that the proposed model could reproduce satisfactorily the magnitude and the phase shift of pressure head evolution. Further, the robustness of the proposed protection procedures was tested with regard to water-hammer up- and down-surge mechanisms, taken separately. Results demonstrated that both utilized techniques provided a useful tool to soften both water-hammer up- and down-surges. Additionally, the amortization of pressure-head-rise and -drop was sensitive to the short-section material and size. Moreover, the branching strategy illustrated several enhancements to the inline one in terms of period spread-out limitation, while providing acceptable pressure-head damping.


2018 ◽  
Vol 6 (1) ◽  
Author(s):  
Arie Herlambang

In the event of natural disasters such as earthquakes, tsunamis, landslides, floods and droughts, water occupies a key role in disaster relief. The presence of water is important for drinking, cooking and support the refugee areas of environmental sanitation and avoiding disaster victims of diseases waterborn disease. Water problem in disaster conditions may occur partly as a result: the disturbance of water sources because change of water quality, to become turbid or salty, the destruction of a piping system, treatment plant damage, disruption of distribution systems, or the scarcity of water in evacuation areas. Introduction of water quality becomes important to determine which process technology will be used and saved investments in emergency conditions. Priority handling of clean water usually comes first in the refugee areas with communal system, because the need of water for bathing, washing and toilet is big enough, while for a drink in the early events during disaster dominated by bottled water, but for their long-term, they have to boil water. For remote areas and difficult to reach individuals who usually use  system more simple and easily operated. Water Supply Technology for emergency response has the characteristic 1). Able to operate with all sorts of water conditions (flexible adaptable), 2). Can be operated easily, 3). Does not require much maintenance, 4). Little use of chemicals, and 5). Portable and easy removable (Mobile System). Keywords :  Water Quality, Water Treatment Technology, Drinking Water, Emergency Response, filtration, ceramic filtration, Ultra filtration, Reverse Osmosis, Ultraviolet Sterilizer, Ozonizer, Disinfection.


Author(s):  
Lingfu Zeng ◽  
Lennart G. Jansson

A nuclear piping system which is found to be disqualified, i.e. overstressed, in design evaluation in accordance with ASME III, can still be qualified if further non-linear design requirements can be satisfied in refined non-linear analyses in which material plasticity and other non-linear conditions are taken into account. This paper attempts first to categorize the design verification according to ASME III into the linear design and non-linear design verifications. Thereafter, the corresponding design requirements, in particular, those non-linear design requirements, are reviewed and examined in detail. The emphasis is placed on our view on several formulations and design requirements in ASME III when applied to nuclear power piping systems that are currently under intensive study in Sweden.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Izumi Nakamura ◽  
Akihito Otani ◽  
Masaki Shiratori

Pressurized piping systems used for an extended period may develop degradations such as wall thinning or cracks due to aging. It is important to estimate the effects of degradation on the dynamic behavior and to ascertain the failure modes and remaining strength of the piping systems with degradation through experiments and analyses to ensure the seismic safety of degraded piping systems under destructive seismic events. In order to investigate the influence of degradation on the dynamic behavior and failure modes of piping systems with local wall thinning, shake table tests using 3D piping system models were conducted. About 50% full circumferential wall thinning at elbows was considered in the test. Three types of models were used in the shake table tests. The difference of the models was the applied bending direction to the thinned-wall elbow. The bending direction considered in the tests was either of the in-plane bending, out-of-plane bending, or mixed bending of the in-plane and out-of-plane. These models were excited under the same input acceleration until failure occurred. Through these tests, the vibration characteristic and failure modes of the piping models with wall thinning under seismic load were obtained. The test results showed that the out-of-plane bending is not significant for a sound elbow, but should be considered for a thinned-wall elbow, because the life of the piping models with wall thinning subjected to out-of-plane bending may reduce significantly.


1997 ◽  
Vol 119 (4) ◽  
pp. 451-456 ◽  
Author(s):  
C. Lay ◽  
O. A. Abu-Yasein ◽  
M. A. Pickett ◽  
J. Madia ◽  
S. K. Sinha

The damping coefficients and ratios of piping system snubber supports were found to vary logarithmically with pipe support nodal displacement. For piping systems with fundamental frequencies in the range of 0.6 to 6.6 Hz, the support damping ratio for snubber supports was found to increase with increasing fundamental frequency. For 3-kip snubbers, damping coefficient and damping ratio decreased logarithmically with nodal displacement, indicating that the 3-kip snubbers studied behaved essentially as coulomb dampers; while for the 10-kip snubbers studied, damping coefficient and damping ratio increased logarithmically with nodal displacement.


Author(s):  
Bruce A. Young ◽  
Sang-Min Lee ◽  
Paul M. Scott

As a means of demonstrating compliance with the United States Code of Federal Regulations 10CFR50 Appendix A, General Design Criterion 4 (GDC-4) requirement that primary piping systems for nuclear power plants exhibit an extremely low probability of rupture, probabilistic fracture mechanics (PFM) software has become increasingly popular. One of these PFM codes for nuclear piping is Pro-LOCA which has been under development over the last decade. Currently, Pro-LOCA is being enhanced under an international cooperative program entitled PARTRIDGE-II (Probabilistic Analysis as a Regulatory Tool for Risk-Informed Decision GuidancE - Phase II). This paper focuses on the use of a pre-defined set of base-case inputs along with prescribed variation in some of those inputs to determine a comparative set of sensitivity analyses results. The benchmarking case was a circumferential Primary Water Stress Corrosion Crack (PWSCC) in a typical PWR primary piping system. The effects of normal operating loads, temperature, leak detection, inspection frequency and quality, and mitigation strategies on the rupture probability were studied. The results of this study will be compared to the results of other PFM codes using the same base-case and variations in inputs. This study was conducted using Pro-LOCA version 4.1.9.


Author(s):  
Se´bastien Caillaud ◽  
Rene´-Jean Gibert ◽  
Pierre Moussou ◽  
Joe¨l Cohen ◽  
Fabien Millet

A piping system of French nuclear power plants displays large amplitude vibrations in particular flow regimes. These troubles are attributed to cavitation generated by single-hole orifices in depressurized flow regimes. Real scale experiments on high pressure test rigs and on-site tests are then conducted to explain the observed phenomenon and to find a solution to reduce pipe vibrations. The first objective of the present paper is to analyze cavitation-induced vibrations in the single-hole orifice. It is then shown that the orifice operates in choked flow with supercavitation, which is characterized by a large unstable vapor pocket. One way to reduce pipe vibrations consists in suppressing the orifices and in modifying the control valves. Three technologies involving a standard trim and anti-cavitation trims are tested. The second objective of the paper is to analyze cavitation-induced vibrations in globe-style valves. Cavitating valves operate in choked flow as the orifice. Nevertheless, no vapor pocket appears inside the pipe and no unstable phenomenon is observed. The comparison with an anti-cavitation solution shows that cavitation reduction has no impact on low frequency excitation. The effect of cavitation reduction on pipe vibrations, which involve essentially low frequencies, is then limited and the first solution, which is the standard globe-style valve installed on-site, leads to acceptable pipe vibrations. Finally, this case study may have consequences on the design of piping systems. First, cavitation in orifices must be limited. Choked flow in orifices may lead to supercavitation, which is here a damaging and unstable phenomenon. The second conclusion is that the reduction of cavitation in globe-style valve in choked flow does not reduce pipe vibrations. The issue is then to limit cavitation erosion of valve trims.


1966 ◽  
Vol 88 (2) ◽  
pp. 164-168 ◽  
Author(s):  
S. S. Grover

This paper deals with pulsations in pressure and flow in the reciprocating compressor and connected piping system. A model is presented that describes the excitation at the compressor and the propagation of the pulsations in the interconnected piping. It has been adapted to digital computations to predict the pulse magnitudes in reciprocating compressor piping systems and to assess measures for their control. Predicted results have been compared with field test data and with simplified limiting condition results. A discussion of its practical application is included.


Author(s):  
Lars M. Haldorsen ◽  
Gisle Rørvik ◽  
Michael Dodge ◽  
Kasra Sotoudeh

The process piping on subsea production systems (SPS) is normally made of solid corrosion resistant alloys (CRAs). However, some process components are made of low alloyed steels (LASs) which are internally cladded with a CRA. These components require post weld heat treatment (PWHT) to improve the properties in the LAS heat affected zone (HAZ). In order to avoid PWHT during on-site welding to adjoining piping systems, it has been common to weld a buttering layer (e.g. 15 – 20mm long) on to the connecting end of the LAS. The buttering layer consumable has traditionally been an austenitic nickel alloy, Alloy 625/725. The LAS HAZ and the buttering layer are thereafter PWHT’d and machined prior to on-site welding to the adjoining piping system. By this, it is not necessary to perform PWHT on the on-site (e.g. tie-in or closure) dissimilar welds. In the beginning of the century, some operators experienced cracking along the fusion line interface between the nickel alloy buttering and the LAS. These problems were typically experienced during start-up or prior to first production. An extensive research programme was established in order to determine the causes and remedial actions. A group sponsored project led by TWI was performed to understand the failure mechanisms and essential parameters leading to hydrogen assisted cracking, (HAC) of dissimilar metal welds (DMWs). Recommendations were made related to LASs chemistry, welding parameters, bevel geometry and especially PWHT time and temperature. Based on these recommendations there have been only a few incidents with cracking of such welded combinations before 2013 and onwards. Since then Statoil has experienced four off incidents with cracking of dissimilar welds on subsea LAS components. Common for these incidents are that they have been in operation for about 15 years and the cracking happened during cold shut-down periods. This paper presents key observations made and lessons learnt from the incidents summarized above. The main focus has been on environmental fracture mechanics-based testing of samples charged with hydrogen by cathodic protection (CP). Variables have been pre-charging temperature and time, as well as testing temperature. The testing has revealed strong dependency between the operating temperature (i.e. shutdown versus operation) and the sensitivity to HAC. Further, the investigations have shown that the integrity of the coating, as an effective barrier to hydrogen ingress, is the main feature to prevent HAC on this kind of DMWs. The investigation of the four off cracked welds showed clearly that the insulating polyurethane (PU) coating was heavily degraded by hydrolysis at higher temperatures. This exposed the dissimilar weldments to CP which contributed to the hydrogen charging of the weldments. The paper gives also result that show that it is not only PWHT’d LAS (e.g. type 8630M, 4130 and F22M) with dissimilar welds that may suffer from this failure mechanism. Testing has shown that as-welded F65 steel /Alloy 59 combinations may also suffer when charged with hydrogen and tested at low temperatures (e.g. shut down temperature).


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