Friction Reduction of Oil-Impregnated Sintered Bearings by Surface Texturing

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Atsushi Korenaga ◽  
Hiroki Mano ◽  
Ayako Omura ◽  
Tsuguyori Ohana ◽  
Shinobu Aso ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Surface Texturing ◽  
Friction Reduction ◽  
Lubricating Oil ◽  
Eccentricity Ratio ◽  
Bearing Surface ◽  
Plateau Region ◽  
Bearing Clearance ◽  
Attitude Angle ◽  
Rounded Rectangle

Abstract In this study, to reduce the friction of oil-impregnated sintered bearings, rounded-rectangle dimples are processed on the bearing surface and the bearing properties are examined. The dimpled bearings achieved lower friction than the flat bearings without dimple processing. To investigate the mechanism of friction reduction of the dimpled bearings, the friction coefficient, the eccentricity ratio, and the attitude angle of the bearings were measured. As a result, the dimpled bearings showed a larger eccentricity ratio and a smaller attitude angle than the flat bearings. In addition, the attitude angles of the dimpled bearings were negative in some cases. The reason for the reduced friction of the dimpled bearings is presumed to be that the extent of the lubricating oil in the bearing clearance was narrower, while the dimple enabled a sufficient amount of lubricating oil to be supplied to the plateau region.

scholarly journals Tribology Properties of Synthesized Multiscale Lamellar WS2 and Their Synergistic Effect with Anti-Wear Agent ZDDP

2019 ◽  
Vol 10 (1) ◽  
pp. 115 ◽  
Author(s):  
Na Wu ◽  
Ningning Hu ◽  
Jinhe Wu ◽  
Gongbo Zhou
Keyword(s):  
Friction Coefficient ◽  
Synergistic Effect ◽  
Solid Phase ◽  
Friction Reduction ◽  
Lubricating Oil ◽  
Solid Phase Reaction ◽  
Phase Reaction ◽  
Wear Properties ◽  
Base Oil ◽  
Electron Probe Micro Analyzer

The microscale/nanoscale lamellar-structure WS2 particles with sizes of 2 µm and 500 nm were synthesized by solid-phase reaction method and characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The synergies between microscale/nanoscale WS2 particles and ZDDP as lubricating oil additives was evaluated by means of UMT-2 tribometer at room temperature. The wear scars were examined with SEM and electron-probe micro-analyzer (EPMA). The results show that the anti-wear properties were improved and the friction coefficient was greatly decreased with the simultaneous addition of WS2 particles and ZDDP, and the largest reduction of friction coefficient was 47.2% compared with that in base oil. Moreover, the presence of ZDDP additive in the lubricant further enhances the friction-reduction and anti-wear effect of microscale/nanoscale WS2. This confirms that there is a synergistic effect between WS2 particles and ZDDP.

Lubrication Characteristics of Water-Lubricated Rubber Bearings With Partial Wear

2019 ◽  
Vol 142 (2) ◽  
Author(s):  
Gang Liu ◽  
Ming Li
Keyword(s):  
Friction Coefficient ◽  
Film Thickness ◽  
Water Film ◽  
Eccentricity Ratio ◽  
Film Pressure ◽  
Water Film Thickness ◽  
Attitude Angle ◽  
Maximum Water ◽  
Lubrication Characteristics ◽  
Rubber Bearings

Abstract Water-lubricated rubber bearings are widely used in the propulsion shafting of military craft and ships. These bearings may wear down after a period of service, and consequently, their lubrication characteristics will change, affecting the operation of the shaft. Hydrodynamic lubrication characteristics of water-lubricated rubber bearings with partial wear at the bottom are studied by finite difference method. The steady-state characteristics of water-lubricated rubber bearings with wear and elastic deformation of rubber liner considered are solved with successive over-relaxation iteration method, and the dynamic characteristics are further calculated with finite perturbation method. The results show that water film thickness and distribution of water film pressure is significantly changed by wear. With the same eccentricity ratio, the maximum water film pressure, load capacity, attitude angle, and friction force are reduced by wear, but the friction coefficient is increased by wear. Under the same load, the minimum water film thickness and the maximum water film pressure are slightly affected by wear, the eccentricity ratio increases with the increase of wear, and the attitude angle and the friction coefficient decrease with the increase of wear. For large eccentricity ratios, the direct stiffness coefficients and direct damping coefficients are decreased by wear. The maximum allowable wear depth is approximately 1/6 of the bearing clearance.

Improvement in Boundary Lubrication Characteristics of SAE20W40 Oil Using Aluminum Oxide Nanoparticles

2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Avinash A. Thakre ◽  
Ananta Shinde ◽  
Ganesh Mundhe
Keyword(s):  
Friction Coefficient ◽  
Aluminum Oxide ◽  
Boundary Lubrication ◽  
Normal Load ◽  
Friction Reduction ◽  
Lubricating Oil ◽  
Oxide Nanoparticles ◽  
Aluminum Oxide Nanoparticles ◽  
Lubrication Characteristics ◽  
Lubrication Properties

The present work includes the study of boundary lubrication properties of SAE20W40 lubricating oil added with aluminum oxide nanoparticles. Pin-on-disk tribometer is employed to study the effects of nanoparticles in different sizes (40–80 nm) and concentrations (0–1% by weight) on the friction coefficient. The experimental design consists of L18 orthogonal array involving six levels for nanoparticles concentration and three levels for nanoparticles size, sliding speed, and normal load. The presence of nanoparticles has significantly improved the lubrication properties of oil. Minimum friction coefficient is recorded at 1200 rpm rotational speed and 160 N normal load for 0.8% concentration of 60 nm sized nanoparticles. Scanning electron microscopy (SEM) and electron diffraction spectrometry (XRD) are employed to understand the friction reduction mechanism.

scholarly journals Fast laser surface texturing of spherical samples to improve the frictional performance of elasto-hydrodynamic lubricated contacts

Friction ◽  
2021 ◽  
Author(s):  
G. Boidi ◽  
P. G. Grützmacher ◽  
A. Kadiric ◽  
F. J. Profito ◽  
I. F. Machado ◽  
...  
Keyword(s):  
Surface Texturing ◽  
Hydrodynamic Pressure ◽  
Friction Reduction ◽  
Laser Surface Texturing ◽  
Textured Surfaces ◽  
Engineering Applications ◽  
Lubricated Contacts ◽  
Fluid Uptake ◽  
Direct Laser ◽  
Frictional Performance

AbstractTextured surfaces offer the potential to promote friction and wear reduction by increasing the hydrodynamic pressure, fluid uptake, or acting as oil or debris reservoirs. However, texturing techniques often require additional manufacturing steps and costs, thus frequently being not economically feasible for real engineering applications. This experimental study aims at applying a fast laser texturing technique on curved surfaces for obtaining superior tribological performances. A femtosecond pulsed laser (Ti:Sapphire) and direct laser interference patterning (with a solid-state Nd:YAG laser) were used for manufacturing dimple and groove patterns on curved steel surfaces (ball samples). Tribological tests were carried out under elasto-hydrodynamic lubricated contact conditions varying slide-roll ratio using a ball-on-disk configuration. Furthermore, a specific interferometry technique for rough surfaces was used to measure the film thickness of smooth and textured surfaces. Smooth steel samples were used to obtain data for the reference surface. The results showed that dimples promoted friction reduction (up to 20%) compared to the reference smooth specimens, whereas grooves generally caused less beneficial or detrimental effects. In addition, dimples promoted the formation of full film lubrication conditions at lower speeds. This study demonstrates how fast texturing techniques could potentially be used for improving the tribological performance of bearings as well as other mechanical components utilised in several engineering applications.

Tribological effects of laser surface texturing and residual stress

2018 ◽  
Vol 70 (1) ◽  
pp. 126-132 ◽  
Author(s):  
Shuwen Wang ◽  
Feiyan Yan ◽  
Ao Chen
Keyword(s):  
Residual Stress ◽  
Wear Resistance ◽  
Friction And Wear ◽  
Surface Texturing ◽  
Laser Surface ◽  
Friction Reduction ◽  
Laser Surface Texturing ◽  
Wear Testing ◽  
Content Type ◽  
Surface Textures

Purpose The purpose of this paper is to investigate the tribological effects of laser surface texturing (LST) and residual stress on functional surfaces. Design/methodology/approach Three different surface textures (circular dimple, elliptical dimple and groove) with two different textured area ratios (10 and 20 per cent) are designed and fabricated by a Picosecond Nd YAG Laser machine. The friction and wear performance of textured specimens is tested using a UMT-2 friction and wear testing machine in mixed lubrication. Findings Test results show that elliptical dimples exhibit the best performance in wear resistance, circular dimples in friction reduction and grooves in stabilization of friction. The surfaces with larger textured area density exhibit better performance in both friction reduction and wear resistance. The improved performance of LST is the coupled effect of surface texture and residual stress. Originality/value The findings of this study may provide guidance for optimal design of functional surface textures in reciprocating sliding contacts under mixed or hydrodynamic lubrication, which can be used in automotive and other industrial applications.

The Effects of Geometric Irregularities of Journals on the Performance of Porous Bearings

1994 ◽  
Vol 208 (2) ◽  
pp. 141-145 ◽  
Author(s):  
T S Chennabasavan ◽  
R Raman
Keyword(s):  
Theoretical Analysis ◽  
Carrying Capacity ◽  
Load Carrying Capacity ◽  
Eccentricity Ratio ◽  
Attitude Angle ◽  
Load Carrying ◽  
Permeability Variation ◽  
Very High

In the theoretical analysis of porous bearings the journal has so far been assumed to be ideal, that is perfectly cylindrical. In the present analysis the geometric irregularities of the journal, such as circumferential undulations and barrel/bellmouth shapes, are taken into account. The permeability variation along the length of the bearing as found in commercial bearings has also been taken into account. The present analysis reveals that, at the critical Sommerfeld number, the friction is very low compared to the very high value for an ideal journal. The present analysis also reveals that the friction and the attitude angle are lower for any Sommerfeld number and that the load-carrying capacity is lower for any eccentricity ratio than that for an ideal journal.

scholarly journals Rubber plunger surface texturing for friction reduction in medical syringes

Friction ◽  
2018 ◽  
Vol 7 (4) ◽  
pp. 351-358 ◽  
Author(s):  
Haytam Kasem ◽  
Harel Shriki ◽  
Lihi Ganon ◽  
Michael Mizrahi ◽  
Kareem Abd-Rbo ◽  
...  
Keyword(s):  
Surface Texturing ◽  
Friction Reduction

Friction reduction in EHL contacts by surface microtexturing – tribological performance, manufacturing and tailored design

2019 ◽  
Vol 71 (8) ◽  
pp. 986-990 ◽  
Author(s):  
Stephan Tremmel ◽  
Max Marian ◽  
Michael Zahner ◽  
Sandro Wartzack ◽  
Marion Merklein
Keyword(s):  
Product Life Cycle ◽  
Structural Parameters ◽  
Surface Texturing ◽  
Friction Reduction ◽  
Forming Process ◽  
Friction Behavior ◽  
Holistic View ◽  
Content Type ◽  
Efficient Manufacturing ◽  
Tailored Design

Purpose This paper aims to derive tailor-made microtextures for elastohydrodynamically lubricated (EHL) contacts under consideration of manufacturing possibilities. Design/methodology/approach Component tests were used for the evaluation of the influence of surface texturing on the friction behavior in the cam/tappet contact. Furthermore, the manufacturing possibilities and limitations of a combined μEDM and micro-coining process and the feasibility of integration into a forming process were studied. Finally, a methodology based on transient EHL simulations and a meta-model of optimal prognosis was exemplarily used for microtexture optimization. Findings It was found that surface texturing in EHL contacts with high amount of sliding is promising. Moreover, the combination of μEDM and micro coining and the integration into established production processes allow the manufacturing of microtextures with desirable structural parameters and sufficient accuracy. Originality/value This paper gives a holistic view on surface microtexturing over several phases of the product life cycle, from the design, over efficient manufacturing to application-related testing.

The Influence of Surface Texture on Abrasive Wear

2019 ◽  
Vol 823 ◽  
pp. 33-40 ◽  
Author(s):  
Yu Tong Hu ◽  
Yong Yong He ◽  
Wei Wang
Keyword(s):  
Friction Coefficient ◽  
Femtosecond Laser ◽  
Abrasive Wear ◽  
White Light ◽  
Surface Texture ◽  
Friction Surface ◽  
Surface Texturing ◽  
Experimental Results ◽  
The Relationship ◽  
Main Factor

Friction happens everywhere. Abrasives generated in tribological process will result in secondary wear. Abrasive wear is a kind of rather common but harmful wear, which is the main reason for the damage of fifty-percent mechanical components by friction. Surface texturing is an effective method to improve the tribological and lubricating performance of tribo-pairs. In this paper, with different-size diamond particles added into the lubricant and a surface of the tribo-pairs textured by different parameters (diameter and depth) with femtosecond laser, the relationship between the surface texture and the abrasive wear was researched, and the influence of the texture on the abrasive wear was analyzed. The friction experiments were carried out on UMT3. The microstructures were tested and analyzed by SEM, microscope and White Light Interferometer respectively. The experimental results showed that the size of the surface texture, compared with that of abrasives, is the main factor which determines the friction coefficient. As the size of the surface texture is much bigger than that of the abrasives, the texture can accommodate the abrasives efficiently, and thus the friction coefficient is reduced efficiently.

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