Numerical Study of Rotor–Stator Interaction of a Centrifugal Pump at Part Load With Special Emphasis on Unsteady Blade Load

2020 ◽  
Vol 142 (8) ◽  
Author(s):  
Nicolas Casimir ◽  
Xiangyuan Zhu ◽  
Markus Hundshagen ◽  
Gerhard Ludwig ◽  
Romuald Skoda
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Centrifugal Pump ◽  
Numerical Study ◽  
Measurement Data ◽  
Load Flow ◽  
Secondary Outcome ◽  
Pump Design ◽  
Part Load ◽  
Unsteady Characteristics

Abstract Three-dimensional (3D) unsteady Reynolds-averaged Navier–Stokes (URANS) flow simulations are conducted to investigate the highly unsteady flow field at part load operation of a centrifugal pump. By the availability of unsteady flow field measurement data in the impeller wake region, a thorough validation of the simulation method is performed. Grid independence of the results is ensured. Unsteady characteristics in terms of head and shaft power as well as transient blade loads are evaluated to assess the unsteady pump performance. Significant mis-loading of the blading is revealed when one blade passes the volute tongue and associated with the strong unsteady and 3D flow field in the impeller-volute tongue region. Negative radial velocity in the tongue region is the origin of a vortex at the blade pressure side and a subsequent pressure drop that leads to even temporally negative blade loading. The results provide a detailed insight in the complex part load flow field that might be utilized for an improved pump design. As a valuable secondary outcome, a comparison of results obtained by two widely used computational fluid dynamics (CFD) codes for pump flow simulation is provided, i.e., the commercial code ansyscfx and the branch foam-extend of the open source software openfoam. It is found that the results of both methods in terms of unsteady characteristics as well as local ensemble-averaged velocity field are consistent.

scholarly journals Numerical Study on Unsteady Flow Field of Arterial Stenosis

2014 ◽  
Vol 90 ◽  
pp. 339-345 ◽  
Author(s):  
Syeda Reham Shahed ◽  
Mohammad. Ali ◽  
Swarna Saha ◽  
Most. Nasrin Akhter
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Numerical Study ◽  
Arterial Stenosis

Periodically Unsteady Flow in a Single-Blade Centrifugal Pump: Numerical and Experimental Results

2005 ◽  
Author(s):  
F.-K. Benra ◽  
H. J. Dohmen ◽  
M. Sommer
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Centrifugal Pump ◽  
Sewage Water ◽  
Numerical Results ◽  
Experimental Results ◽  
Time Dependent ◽  
Pump Operation ◽  
Wide Range ◽  
Operating Points

The composition of sewage water with partially large portions of fibers and solids requires a special pump design, in order to avoid operational disturbances by clogging. In most applications for sewage water transport, single-stage pumps with single-blade impellers are used. With this special impeller geometry largest flow channels can be realized. So fibers and solids up to an appropriate size can be transported by the pump. This minimum impeller blade number however brings disadvantages for pump operation. The development of a pressure and a suction surface of the blade gives an asymmetric pressure distribution at the perimeter of the rotor outlet and a periodically unsteady flow field arises. In a numerical approach the time accurate flow in a single-blade centrifugal pump has been calculated by solving the 3-dimensional time dependent Reynolds averaged Navier-Stokes equations (URANS) in a wide range of pump operation. The investigation of the flow included all details between suction flange and pressure flange of the pump. The numerical results show a strong dependence from impeller position for all flow parameters. For the investigated operating points strong vortices have been obtained at particular impeller positions. Experimental results have been used to verify the numerical results of time dependent flow in the single-blade pump. The computed flow field has been compared to results which were obtained from optical measurements of flow velocities by Particle Image Velocimetry at different impeller positions. A very good qualitative agreement between measurements and calculations has been obtained for all investigated operating points.

scholarly journals Numerical study on pressure fluctuation of a multistage centrifugal pump based on whole flow field

AIP Advances ◽  
2019 ◽  
Vol 9 (3) ◽  
pp. 035118 ◽  
Author(s):  
Chuan Wang ◽  
Xiaoke He ◽  
Weidong Shi ◽  
Xikun Wang ◽  
Xiuli Wang ◽  
...  
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Pressure Fluctuation ◽  
Numerical Study ◽  
Multistage Centrifugal Pump

Numerical study on characteristics of unsteady flow in a centrifugal pump volute at partial load condition

2015 ◽  
Vol 32 (6) ◽  
pp. 1549-1566 ◽  
Author(s):  
Lei Tan ◽  
Baoshan Zhu ◽  
Yuchuan Wang ◽  
Shuliang CAO ◽  
Shaobo Gui
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Numerical Study ◽  
Pressure Fluctuations ◽  
Load Condition ◽  
Dominant Frequency ◽  
Content Type ◽  
Cavitation Effect ◽  
Partial Load ◽  
Large Pressure Gradient

Purpose – The purpose of this paper is to elucidate the detailed flow field and cavitation effect in the centrifugal pump volute at partial load condition. Design/methodology/approach – Unsteady flows in a centrifugal pump volute at non-cavitation and cavitation conditions are investigated by using a computation fluid dynamics framework combining the re-normalization group k-e turbulence model and the mass transport cavitation model. Findings – The flow field in pump volute is very complicated at part load condition with large pressure gradient and intensive vortex movement. Under cavitation conditions, the dominant frequency for most of the monitoring points in volute transit from the blade passing frequency to a lower frequency. Generally, the maximum amplitudes of pressure fluctuations in volute at serious cavitation condition is twice than that at non-cavitation condition because of the violent disturbances caused by cavitation shedding and explosion. Originality/value – The detailed flow field and cavitation effect in the centrifugal pump volute at partial load condition are revealed and analysed.

Experimental and Numerical Investigation of the Flow in a LP Industrial Steam Turbine With Part-Span Connectors

2015 ◽  
Author(s):  
M. Häfele ◽  
C. Traxinger ◽  
M. Grübel ◽  
M. Schatz ◽  
D. M. Vogt ◽  
...  
Keyword(s):  
Flow Field ◽  
Steam Turbine ◽  
Numerical Study ◽  
Resonance Condition ◽  
Three Dimensional ◽  
Measurement Data ◽  
Detailed Comparison ◽  
Operating Conditions ◽  
Engineering Practice ◽  
Wide Range

An experimental and numerical study on the flow in a three stage low pressure (LP) industrial steam turbine is presented and analyzed. The investigated LP section features conical friction bolts in the last and a lacing wire in the penultimate rotor blade row. These part-span connectors (PSC) allow safe turbine operation over an extremely wide range and even in blade resonance condition. However, additional losses are generated which affect the performance of the turbine. In order to capture their impact on the flow field, extensive measurements with pneumatic multi-hole probes in an industrial steam turbine test rig have been carried out. State-of-the-art three-dimensional CFD applying a non-equilibrium steam (NES) model is used to examine the aero-thermodynamic effects of the PSC on the wet steam flow. A detailed comparison between measurement data and CFD results is performed for several operating conditions. The investigation shows that the applied CFD model is able to capture the three-dimensional flow field in LP steam turbine blading with PSC and the total pressure reduction due to the PSC with a generally good agreement to measured values and is therefore sufficient for engineering practice.

Numerical Study of the Pulsating Flow at the Tongue Region of a Centrifugal Pump for Several Flow Rates

2008 ◽  
Author(s):  
Rau´l Barrio ◽  
Jorge Parrondo ◽  
Eduardo Blanco ◽  
Joaqui´n Ferna´ndez
Keyword(s):  
Unsteady Flow ◽  
Centrifugal Pump ◽  
Stokes Equations ◽  
Numerical Study ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Navier Stokes Equations ◽  
Numerical Predictions ◽  
Partial Load ◽  
Flow Through

A numerical study is presented on the unsteady flow at the tongue region of a single suction volute-type centrifugal pump with a specific speed of 0.46. The flow through the pump, available at laboratory, was simulated by means of a commercial CFD software that solved the Reynolds averaged Navier-Stokes equations for three-dimensional unsteady flow (3D-URANS). A sensitivity analysis of the numerical model was carried out and the numerical predictions were compared with previous experimental results of both global and unsteady variables. Once validated, the model was used to study the flow pulsations associated to the interaction between the impeller blades and the volute tongue as a function of the flow rate, from partial load to overload. The study allowed relating the passage of the impeller blades with the tangential and radial velocity pulsations at some reference positions and with the pressure pulsations at the tongue region.

scholarly journals Numerical Study of Pressure Fluctuation and Unsteady Flow in a Centrifugal Pump

Processes ◽  
2019 ◽  
Vol 7 (6) ◽  
pp. 354 ◽  
Author(s):  
Ling Bai ◽  
Ling Zhou ◽  
Chen Han ◽  
Yong Zhu ◽  
Weidong Shi
Keyword(s):  
Unsteady Flow ◽  
Centrifugal Pump ◽  
Pressure Fluctuation ◽  
Static Pressure ◽  
Numerical Study ◽  
Pressure Fluctuations ◽  
Flow Patterns ◽  
Lower Number ◽  
Centrifugal Pumps ◽  
Impeller Blade

A pump is one of the most important machines in the processes and flow systems. The operation of multistage centrifugal pumps could generate pressure fluctuations and instabilities that may be detrimental to the performance and integrity of the pump. In this paper, a numerical study of the influence of pressure fluctuations and unsteady flow patterns was undertaken in the pump flow channel of three configurations with different diffuser vane numbers. It was found that the amplitude of pressure fluctuation in the diffuser was increased gradually with the increase in number of diffuser vanes. The lower number of diffuser vanes was beneficial to obtain a weaker pressure fluctuation intensity. With the static pressure gradually increasing, the effects of impeller blade passing frequency attenuated gradually, and the effect of diffuser vanes was increased gradually.

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