Experimental Study on Heat Transfer of Leading Edge Film-Cooling With Counter-Inclined Cylindrical and Laid-Back Holes

2020 ◽  
Vol 142 (6) ◽  
Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Feng Liu ◽  
Yu-quan Yang ◽  
Hui-ren Zhu

Abstract The heat transfer coefficient of counterinclined film holes fed by different intake structures on the turbine vane leading edge (LE) model is experimentally investigated in this paper. A semicylinder model is adopted to model the vane leading edge, which is arranged with one single row of film holes per side, which are located from the stagnation at a 15-deg angle. The four leading edge models, which are the combinations of the hole-shapes (cylindrical hole and laid-back hole) and intake structures (plenum and impingement), are tested at four blowing ratios M. The contours of the heat transfer coefficient, which are characterized by the Frössling number Fr, since it includes the Reynold number effect, are acquired by the transient measurement technique based on double thermochromic liquid-crystals (LCs). The lateral-averaged Fr of the nonfilm-cooled model is provided by using the same experimental platform with an identical main-flow condition. It is then compared with the published data, which indicates the reliability of the present transient measurement techniques. The results illustrate that a core region with a higher heat transfer appears in the hole-exit downstream, and its distribution is slightly skewed to the inclination direction of the film holes. The shape of the high heat transfer region gradually inclines in the spanwise direction as M increases. The heat transfer in the region where the jet core flows through is relatively low, while the jet edge region is relatively high. The effect of impingement leads to the outflow of each hole becoming increasingly uniform, which can reduce the difference in the heat transfer between the region where the jet core flows through and the jet edge. The heat transfer strength may increase due to the intense turbulence caused by the introduction of the impingement. Compared with the cylindrical hole, the laid-back hole has a spanwise expansion feature, which makes the shape of the high heat transfer region wider in the spanwise direction and increases the heat transfer level. Additionally, the magnitude of the enhancement increases with an increasing M.

Author(s):  
Fangpan Zhong ◽  
Chao Zhou ◽  
H. Ma ◽  
Q. Zhang

Understanding the heat transfer of winglet tips is crucial for their applications in high-pressure turbines. The current paper investigates the heat transfer performance of three different winglet-cavity tips in a transonic turbine cascade at a tip gap of 2.1% chord. A cavity tip is studied as the baseline case. The cascade operates at engine representative conditions of an exit Mach number of 1.2 and an exit Reynolds number of 1.7 × 106. Transient infrared thermography technique was used to obtain the tip distributions of heat transfer coefficient for different tips in the experiment. The CFD results were validated with the measured tip heat transfer coefficients, and then used to explain the flow physics related to heat transfer. It is found that on the pressure side winglet, the flow reattaches on the top winglet surface and results in high heat transfer coefficient. On the suction side winglet, the heat transfer coefficient is low near the blade leading edge but is higher from the midchord to the trailing edge. The suction side winglet pushes the tip leakage vortex further away from the blade suction surface and reduces the heat transfer coefficient from 85% to 96% span on the blade suction surface. However, the heat transfer coefficient is higher for the winglet tips from 96% span to the tip. This is because the tip leakage vortex attaches on the side surface of the suction side winglet and results in quite high heat transfer coefficient on the front protrusive part of the winglet. The effects of relative endwall motion between the blade tip and the casing were investigated by CFD method. The endwall motion has a significant effect on the flow physics within the tip gap and near-tip region in the blade passage, thus affects the heat transfer coefficient distributions. With relative endwall motion, a scraping vortex forms inside the tip gap and near the casing, and the cavity vortex gets closer to the pressure side squealer/winglet. The tip leakage vortex in the blade passage becomes closer to the blade suction surface, resulting in an increase of the heat transfer coefficient.


Author(s):  
Yumin Xiao ◽  
R. S. Amano

A numerical study has been performed to predict a three-dimensional turbulent flow and end-wall heat transfer in a blade passage. The complex three-dimensional flow in the end-wall region has an important impact on the local heat transfer. The leading edge horseshoe vortex, the leading edge corner vortices, the passage vortex, and the trailing edge wake cause large variations in the entire end-wall region. The heat transfer distributions in the end-wall region are calculated and the mechanism for the high heat transfer region has been revealed. The calculations show that the algebraic turbulence model lacks the ability to predict the heat transfer in the transition region, but it is valid in other flow region. The local high heat transfer downstream of the trailing edge is enhanced by the wake downstream of the trailing edge. The horseshoe vortex results a high heat transfer region near the leading edge and induces the leading edge corner vortices which cause high heat transfer on the end-wall at both sides of blade end-wall corner.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Solomon Adera ◽  
Lauren Naworski ◽  
Alana Davitt ◽  
Nikolaj K. Mandsberg ◽  
Anna V. Shneidman ◽  
...  

AbstractPhase-change condensation is commonplace in nature and industry. Since the 1930s, it is well understood that vapor condenses in filmwise mode on clean metallic surfaces whereas it condenses by forming discrete droplets on surfaces coated with a promoter material. In both filmwise and dropwise modes, the condensate is removed when gravity overcomes pinning forces. In this work, we show rapid condensate transport through cracks that formed due to material shrinkage when a copper tube is coated with silica inverse opal structures. Importantly, the high hydraulic conductivity of the cracks promote axial condensate transport that is beneficial for condensation heat transfer. In our experiments, the cracks improved the heat transfer coefficient from ≈ 12 kW/m2 K for laminar filmwise condensation on smooth clean copper tubes to ≈ 80 kW/m2 K for inverse opal coated copper tubes; nearly a sevenfold increase from filmwise condensation and identical enhancement with state-of-the-art dropwise condensation. Furthermore, our results show that impregnating the porous structure with oil further improves the heat transfer coefficient by an additional 30% to ≈ 103 kW/m2 K. Importantly, compared to the fast-degrading dropwise condensation, the inverse opal coated copper tubes maintained high heat transfer rates when the experiments were repeated > 20 times; each experiment lasting 3–4 h. In addition to the new coating approach, the insights gained from this work present a strategy to minimize oil depletion during condensation from lubricated surfaces.


Author(s):  
Fangpan Zhong ◽  
Chao Zhou ◽  
H. Ma ◽  
Q. Zhang

Understanding the heat transfer of winglet tips is crucial for their applications in high pressure turbines. The current paper investigates the heat transfer performance of three different winglet-cavity tips in a transonic turbine cascade at a tip gap of 2.1% chord. A cavity tip was studied as the baseline case. The cascade operates at engine representative conditions of an exit Mach number of 1.2 and an exit Reynolds number of 1.7×106. Transient infrared thermography technique was used to obtain the tip distributions of heat transfer coefficient for different tips in the experiment. The CFD results were validated with the measured tip heat transfer coefficients, and then used to explain the flow physics related to heat transfer. It is found that on the pressure side winglet, the flow reattaches on the top winglet surface and results in high heat transfer coefficient. On the suction side winglet, the heat transfer coefficient is low near the blade leading edge, but is higher from the mid-chord to the trailing edge. The suction side winglet pushes the tip leakage vortex further away from the blade suction surface and reduces the heat transfer coefficient from 85% to 96% span on the blade suction surface. However, the heat transfer coefficient is higher for the winglet tips from 96% span to the tip. This is because the tip leakage vortex attaches on the side surface of the suction side winglet and results in quite high heat transfer coefficient on the front protrusive part of the winglet. The effects of relative endwall motion between the blade tip and the casing were investigated by CFD methods. The endwall motion has a significant effect on the flow physics within the tip gap and near tip region in the blade passage, thus affects the heat transfer coefficient distributions. With relative endwall motion, a scraping vortex forms inside the tip gap and near the casing, and the cavity vortex gets closer to the pressure side squealer/winglet. The tip leakage vortex in the blade passage becomes closer to the blade suction surface, resulting in an increase of the heat transfer coefficient.


Author(s):  
Ankit Kalani ◽  
Satish G. Kandlikar

Flow boiling in microchannels offers many advantages such as high heat transfer coefficient, higher surface area to volume ratio, low coolant inventory, uniform temperature control and compact design. The application of these flow boiling systems has been severely limited due to early critical heat flux (CHF) and flow instability. Recently, a number of studies have focused on variable flow cross-sectional area to augment the thermal performance of microchannels. In a previous work, the open microchannel with manifold (OMM) configuration was experimentally investigated to provide high heat transfer coefficient coupled with high CHF and low pressure drop. In the current work, high speed images of plain surface using tapered manifold are obtained to gain an insight into the nucleating bubble behavior. The mechanism of bubble nucleation, growth and departure are described through high speed images. Formation of dry spots for both tapered and uniform manifold geometry is also discussed.


Author(s):  
K. Takeishi ◽  
T. Nakae ◽  
K. Watanabe ◽  
M. Hirayama

Pin fins are normally used for cooling the trailing edge region of a turbine, where their aspect ratio (height H/diameter D) is characteristically low. In small turbine vanes and blades, however, pin fins may also be located in the middle region of the airfoil. In this case, the aspect ratio can be quite large, usually obtaining values greater than 4. Heat transfer tests, which are conducted under atmospheric conditions for the cooling design of turbine vanes and blades, may overestimate the heat transfer coefficient of the pin-finned flow channel for such long pin fins. The fin efficiency of a long pin fin is almost unity in a low heat transfer situation as it would be encountered under atmospheric conditions, but can be considerably lower under high heat transfer conditions and for pin fins made of low thermal conductivity material. A series of tests with corresponding heat transfer models has been conducted in order to clarify the heat transfer characteristics of the long pin-finned flow channel. It is assumed that heat transfer coefficients can be predicted by the linear combination of two heat transfer equations, which were separately developed for the pin fin surface and for tubes in crossflow. To confirm the suggested combined equations, experiments have been carried out, in which the aspect ratio and the thermal conductivity of the pin were the test parameters. To maintain a high heat transfer coefficient for a long pin fin under high-pressure conditions, the heat transfer was augmented by adding a turbulence promoter on the pin-finned endwall surface. A corresponding equation that describes this situation has been developed. The predicted and measured values showed good agreement. In this paper, a comprehensive study on the heat transfer of a long pin-fin array will be presented.


Author(s):  
Rui-dong Wang ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Hui-ren Zhu ◽  
Qi-ling Guo ◽  
...  

Heat transfer of the counter-inclined cylindrical and laid-back holes with and without impingement on the turbine vane leading edge model are investigated in this paper. To obtain the film cooling effectiveness and heat transfer coefficient, transient temperature measurement technique on complete surface based on double thermochromic liquid crystals is used in this research. A semi-cylinder model is used to model the vane leading edge which is arranged with two rows of holes. Four test models are measured under four blowing ratios including cylindrical film holes with and without impingement tube structure, laid-back film holes with and without impingement tube structure. This is the second part of a two-part paper, the first part paper GT2018-76061 focuses on film cooling effectiveness and this study will focus on heat transfer. Contours of surface heat transfer coefficient and laterally averaged result are presented in this paper. The result shows that the heat transfer coefficient on the surface of the leading edge is enhanced with the increase of blowing ratio for same structure. The shape of the high heat transfer coefficient region gradually inclines to span-wise direction as the blowing ratio increases. Heat transfer coefficient in the region where the jet core flows through is relatively lower, while in the jet edge region the heat transfer coefficient is relatively higher. Compared with cylindrical hole, laid-back holes give higher heat transfer coefficient. Meanwhile, the introduction of impingement also makes heat transfer coefficient higher compared with cross flow air intake. It is found that the heat transfer of the combination of laid-back hole and impingement tube can be very high under large blowing ratio which should get attention in the design process.


1969 ◽  
Vol 91 (1) ◽  
pp. 27-36 ◽  
Author(s):  
B. S. Shiralkar ◽  
Peter Griffith

At slightly supercritical pressure and in the neighborhood of the pseudocritical temperature (which corresponds to the peak in the specific heat at the operating pressure), the heat transfer coefficient between fluid and tube wall is strongly dependent on the heat flux. For large heat fluxes, a marked deterioration takes place in the heat transfer coefficient in the region where the bulk temperature is below the pseudocritical temperature and the wall temperature above the pseudocritical temperature. Equations have been developed to predict the deterioration in heat transfer at high heat fluxes and the results compared with previously available results for steam. Experiments have been performed with carbon dioxide for additional comparison. Limits of safe operation for a supercritical pressure heat exchanger in terms of the allowable heat flux for a particular flow rate have been determined theoretically and experimentally.


Author(s):  
Harry Garg ◽  
Vipender Singh Negi ◽  
Nidhi Garg ◽  
AK Lall

As part of the liquid cooling, most of the work has been done on fluid flow and heat transfer analysis for flow field. In the present work, the experimental and numerical studies of the microchannel the fluid flow and heat transfer analysis using nanoliquid coolant have been discussed. The practical aspects for increasing the high heat transfer coefficient from conventional studies and the different geometries and shapes of the microchannel are studied. The Aspect Ratio has significant effect on the microchannels and has been varied from AR 2, 4 and 8 to choose the optimum one. Three different fluids, i.e. de-ionized water, ethylene glycol, and a custom nanofluid are chosen for study. The proposed nanofluid almost interacts as another solid and has reduced thermal resistance, friction effect, and thus it almost vanishes high hot spots. Experimental analysis shows that the proposed nanofluid is excellent fluid for high rate heat removals. Moreover, the performance of the overall system is excellent in terms of high heat transfer coefficient, high thermal conductivity, and high capacity of the fluid. It has been reported that the heat transfer coefficient can be increased to 2.5 times of the water or any other fluid. It was also reported that the AR 4 rectangular-shaped channels are the optimum geometry in the Reynolds number ranging from 50 to 800 considering laminar flow. Examination and identification is based upon the practical result that includes fabrication constraints, commercial application, sealing of the system, ease of operation, and so on.


1974 ◽  
Vol 96 (4) ◽  
pp. 459-462 ◽  
Author(s):  
Terukazu Ota ◽  
Nobuhiko Kon

Heat transfer measurements are made in the separated, reattached, and redeveloped regions of the two-dimensional air flow on a flat plate with blunt leading edge. The flow reattachment occurs at about four plate thicknesses downstream from the leading edge and the heat transfer coefficient becomes maximum at that point and this is independent of the Reynolds number which ranged from 2720 to 17900 in this investigation. The heat transfer coefficient is found to increase sharply near the leading edge. The development of flow is shown through the measurements of the velocity and temperature in the separated, reattached, and redeveloped regions.


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