Determination of Folias Factor for Failure Pressure of Corroded Pipeline

2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Mingming Sun ◽  
Xin Li ◽  
Jinkun Liu

Abstract Corrosion assessment and burst pressure prediction of line pipes with corrosion defects are essential for the integrity assessment of steel transmission pipelines. The failure assessment methods proposed in codes or handbooks may be overly conservative or exhibit significant scatter in their predictions. In this paper, the effects of two key parameters—the flow stress and Folias bulging factor, on predicting the failure pressure of pipelines with defects are studied. The Folias bulging factor is suggested by fitting the results from finite element (FE) analysis. Then, a new prediction method for the failure pressure of pipelines with defects is proposed. The failure pressures predicted by the proposed method are in better agreement with the experimental results than the results by the other methods such as B31G, MB31G, Det Norske Veritas (DNV), and rectangular parabolic area (RPA).

Author(s):  
Xian-Kui Zhu ◽  
Brian N. Leis

Burst pressure is the maximum load in a pipeline. Its accurate prediction is critical to the safety design, integrity assessment and operational management of the pipeline. This paper overviews the commonly-used corrosion assessment methods, including ASME B31G, Modified B31G, LPC and PCORRC criteria, and describes three theoretical solutions of burst pressure for defect-free pipes in terms of Tresca criterion, von Mises criterion and ZL criterion — a newly proposed average shear stress yield criterion and the associated flow rules. These three theoretical solutions are extended to those for corroded pipes with infinitely long corrosion defects. Followed this, an elastic-plastic finite element analysis is performed using the commercial software ABAQUS with an aim to demonstrate numerical determination of burst pressure corresponding to the Mises and ZL solutions. The corrosion assessment methods are then applied to evaluate the burst pressure for six corroded line pipes with real long corrosion defects. It is concluded that the ZL solution and the PCORRC criterion can determine reasonable and conservative predictions for corroded pipelines with very long corrosion defects.


Author(s):  
Xian-Kui Zhu

Accurate burst pressure prediction of corroded pipelines is critical to safety design, integrity assessment and operation management. This paper evaluates five corrosion assessment methods: three flow stress-based ASME B31G, Modified B31G, and RSTRENG, and two ultimate tensile stress (UTS)-based LPC and PCORRC. The UTS-based methods were developed using the elastic-plastic finite element analyses (FEA) and an assumed material failure criterion, i.e., the Mises equivalent stress equals to the true UTS of the material. However, recent numerical investigations showed that the assumed Mises stress-based failure criterion is not valid generally, and may depend on the material hardening response. Thus the UTS-based methods may be inaccurate. In order to improve the UTS-based corrosion assessment methods, this paper investigates a general stress-based material failure criterion, and proposes a new Mises stress-based criterion that depends on the material strain hardening exponent. This new criterion is then applied to determine burst pressures of corrosion defects in the FEA simulations. With the FEA predicted burst pressures, an improved burst pressure prediction model is developed. It is shown that the proposed material failure criterion can determine more accurate burst pressures, and the improved corrosion model predicts burst pressures agreeing well with experimental data.


Author(s):  
Kyu Jung Yeom ◽  
Yong Kwang Lee ◽  
Kyu Hwan Oh ◽  
Cheol Man Kim ◽  
Woo Sik Kim

Gas pipelines with mechanical damages could affect the structural integrity and causes local stress and strain concentration. Failures in gas pipeline as leakages that could affect the supply of gas, loss of production, and environmental pollution. It is important to determine if pipelines are fitness-for-service. ASME B31G code is still widely used criterion although the assessment method is the conservative method. Further examinations are needed on the effects of material grade and pipeline shape on the burst pressure of damaged pipelines. The goal of this paper is to predict the failure pressure of mechanical damaged made of API X65 and X70 pipelines, by conducting full scale burst tests and finite element analysis (FEA). Different pipeline grades, effects of gouges, and dent depths were considered for an integrity assessment. The full scale burst tests were performed for pipelines with artificial mechanical damage. The gouge defect was made in a V-notch shape and the dented pipeline was generated using a ball shaped indenter that was pressed into the pipe. A three dimensional FEA was performed to obtain the burst pressure of a pipe with gouge and dent defects as a function of defect depth and length. A FEA was used to simulate the and externally damaged pipes under internal pressure. Failure pressure was predicted with stress based and strain based assessments by the finite element method (FEM).


Author(s):  
Anthony J. Horn ◽  
Sergio Cicero ◽  
Adam Bannister ◽  
Peter J. Budden

Structural integrity assessment codes such as R6 [1] and BS7910 [2] provide guidance on the assessment of flaws that are assumed to be infinitely sharp using the Failure Assessment Diagram (FAD). In many cases, such as fatigue cracks, this assumption is appropriate, however it can be pessimistic for flaws that do not have sharp tips such as lack of fusion, porosity or mechanical damage. Several Notch Failure Assessment Diagram (NFAD) methods have been proposed in the literature to quantify the additional margins that may be present for non-sharp defects compared to the margins that would be calculated if the defect were assumed to be a sharp crack. This paper presents the first stage of on-going work to validate an NFAD method and to develop guidance for its application in safety assessments. The work uses 3D Finite Element (FE) Analysis in conjunction with a wide range of test data on non-sharp defects as a basis for validation. The paper also develops some practical guidance on the treatment of Lüders strain in the FE analysis of specimens containing notches instead of fatigue pre-cracks.


2019 ◽  
Vol 795 ◽  
pp. 233-238 ◽  
Author(s):  
Jian Chen ◽  
Ming Fei Li ◽  
Ju Hong Wang ◽  
Xue Li Wang

Corrosion has been the most common type of defects on oil and gas pipelines. For in-service pipelines the corrosion defects are detected through the in-line inspection and evaluated by integrity assessment methods such as ASME B31G. However, the safety factors of these methods have not been carefully studied. In this paper, the Monte Carlo simulation is carried out to estimate the reliability of the corrosion defects of critical sizes with different safety factors. The results show that the reliabilities of the critical defects increase with the increase of the safety factor, but decrease with the increase of the defect length even under the same safety factor. The commonly used safety factor 1.39 can ensure the target reliability is met in the specified case in this paper. But for high consequence cases the selection of safety factor needs further research.


Author(s):  
Xian-Kui Zhu ◽  
Brian N. Leis

Plastic collapse analysis and remaining burst strength determination are critical to a corroded pipeline in its fitness-for-service analysis and integrity assessment. For very long corrosion defects, the present authors proposed a theoretical solution for predicting the burst pressure of corroded pipe in terms of a newly developed average shear stress yield theory, and validated it using full-scale burst data for long real corrosion defects. This paper then presents a finite element analysis (FEA) procedure to determine the remaining burst pressure for a very long blunt defect. A burst failure criterion that is referred to as von Mises equivalent stress criterion is proposed first in reference to the von Mises theory. Detailed elastic-plastic FEA calculations are performed using ABAQUS for a series of corroded pipes with infinitely long defects in different widths. From the FEA results and using the proposed failure criterion, the numerical results of burst pressure are determined for the long defects. The results show that using the proposed failure criterion, the FEA simulation can accurately determine the burst pressure for corroded pipes with long defects that is consistent with the theoretical solution. The conventional assessment methods including ASME B31G, RSTRENG, PCORRC and LPC are also evaluated and discussed in comparison with the proposed theoretical solution of burst pressure for long corrosion defects.


Author(s):  
D.R. Rasmussen ◽  
N.-H. Cho ◽  
C.B. Carter

Domains in GaAs can exist which are related to one another by the inversion symmetry, i.e., the sites of gallium and arsenic in one domain are interchanged in the other domain. The boundary between these two different domains is known as an antiphase boundary [1], In the terminology used to describe grain boundaries, the grains on either side of this boundary can be regarded as being Σ=1-related. For the {110} interface plane, in particular, there are equal numbers of GaGa and As-As anti-site bonds across the interface. The equilibrium distance between two atoms of the same kind crossing the boundary is expected to be different from the length of normal GaAs bonds in the bulk. Therefore, the relative position of each grain on either side of an APB may be translated such that the boundary can have a lower energy situation. This translation does not affect the perfect Σ=1 coincidence site relationship. Such a lattice translation is expected for all high-angle grain boundaries as a way of relaxation of the boundary structure.


Author(s):  
Y. Ishida ◽  
H. Ishida ◽  
K. Kohra ◽  
H. Ichinose

IntroductionA simple and accurate technique to determine the Burgers vector of a dislocation has become feasible with the advent of HVEM. The conventional image vanishing technique(1) using Bragg conditions with the diffraction vector perpendicular to the Burgers vector suffers from various drawbacks; The dislocation image appears even when the g.b = 0 criterion is satisfied, if the edge component of the dislocation is large. On the other hand, the image disappears for certain high order diffractions even when g.b ≠ 0. Furthermore, the determination of the magnitude of the Burgers vector is not easy with the criterion. Recent image simulation technique is free from the ambiguities but require too many parameters for the computation. The weak-beam “fringe counting” technique investigated in the present study is immune from the problems. Even the magnitude of the Burgers vector is determined from the number of the terminating thickness fringes at the exit of the dislocation in wedge shaped foil surfaces.


1962 ◽  
Vol 08 (03) ◽  
pp. 434-441 ◽  
Author(s):  
Edmond R Cole ◽  
Ewa Marciniak ◽  
Walter H Seegers

SummaryTwo quantitative procedures for autoprothrombin C are described. In one of these purified prothrombin is used as a substrate, and the activity of autoprothrombin C can be measured even if thrombin is in the preparation. In this procedure a reaction mixture is used wherein the thrombin titer which develops in 20 minutes is proportional to the autoprothrombin C in the reaction mixture. A unit is defined as the amount which will generate 70 units of thrombin in the standardized reaction mixture. In the other method thrombin interferes with the result, because a standard bovine plasma sample is recalcified and the clotting time is noted. Autoprothrombin C shortens the clotting time, and the extent of this is a quantitative measure of autoprothrombin C activity.


1983 ◽  
Vol 50 (02) ◽  
pp. 563-566 ◽  
Author(s):  
P Hellstern ◽  
K Schilz ◽  
G von Blohn ◽  
E Wenzel

SummaryAn assay for rapid factor XIII activity measurement has been developed based on the determination of the ammonium released during fibrin stabilization. Factor XIII was activated by thrombin and calcium. Ammonium was measured by an ammonium-sensitive electrode. It was demonstrated that the assay procedure yields accurate and precise results and that factor XIII-catalyzed fibrin stabilization can be measured kinetically. The amount of ammonium released during the first 90 min of fibrin stabilization was found to be 7.8 ± 0.5 moles per mole fibrinogen, which is in agreement with the findings of other authors. In 15 normal subjects and in 15 patients suffering from diseases with suspected factor XIII deficiency there was a satisfactory correlation between the results obtained by the “ammonium-release-method”, Bohn’s method, and the immunological assay (r1 = 0.65; r2= 0.70; p<0.01). In 3 of 5 patients with paraproteinemias the values of factor XIII activity determined by the ammonium-release method were markedly lower than those estimated by the other methods. It could be shown that inhibitor mechanisms were responsible for these discrepancies.


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