scholarly journals Validation Studies of Linear Oscillating Compressor Cascade and Use of Influence Coefficient Method

2020 ◽  
Vol 142 (5) ◽  
Author(s):  
H. M. Phan ◽  
L. He

Abstract Advanced predictions of blade flutter have been continually pursued. It is noted however that validation cases of unsteady CFD methods against experimental cases with detailed 3D unsteady pressures are still rather lacking. The main objectives of the present work are two-folds. First, validate and understand the characteristics of blade tip clearance, as well as a bubble-type flow separation for an unsteady CFD solver against a 3D oscillating cascade experiment. And second, examine the applicability of the influence coefficient method (ICM) as widely used in an oscillating linear cascade setup. In the first part, the capability of a widely used commercial solver (CFX) for unsteady flows induced by a 3D oscillating compressor cascade is examined. The present computations have shown consistently a destabilizing effect of increasing blade tip clearance, in agreement with the experiment. More remarkably, the computational analyses reveal a distinctive interplay between the inlet endwall boundary layer and the tip clearance in relation to the aerodynamic damping. Different inlet endwall boundary layer thicknesses are shown to lead to qualitatively different aeroelastic stability characteristics in relation to tip clearance. The aero-damping variation with the tip clearance under the influence of the inlet endwall boundary layer seems to correlate closely to a balancing act between the passage vortex and the tip leakage vortex. The tip clearance aeroelastic behavior seems also in line with a simple quasi-steady analysis. On the other hand, the mid-chord laminar bubble separation on suction surface, though with a clear signature in the local aero-damping, has negligible effects on the overall stability. The second part aims to examine computationally the applicability of the influence coefficient method in a linear cascade setup. The comparison between the cascade-based ICM data and a baseline “tuned cascade” shows that the differences in the sensitivity to the far-field treatment can be significant, depending on inter-blade phase angles. On the other hand, non-linearity effects closely relevant to the basic linear assumption of the ICM are shown to only have a small influence. The present results suggest that extra caution should be exercised when comparing a CFD-based tuned cascade model with a finite cascade-based ICM model, at conditions close to acoustic resonance. The resultant discrepancies may well arise from the inherently different far-field sensitivities between the two models, rather than those typical numerical and physical modeling aspects of interest (e.g., meshing, spatial and temporal discretization errors as well as turbulence modeling).

Author(s):  
H. M. Phan ◽  
L. He

Abstract Advanced predictions of blade flutter have been continually pursued. It is noted however that validation cases of unsteady CFD methods against experimental cases with detailed 3D unsteady pressures are still rather lacking. The main objectives of the present work are two-folds. Firstly, validate and understand the characteristics of blade tip clearance, as well as a bubble-type flow separation for an unsteady CFD solver against a 3D oscillating cascade experiment. And secondly, examine the applicability of the Influence Coefficient Method (ICM) as widely used in an oscillating linear cascade setup. In the first part, the capability of a widely used commercial solver (CFX) for unsteady flows induced by a 3D oscillating compressor cascade is examined. The present computations have shown consistently a destabilizing effect of increasing blade tip clearance, in agreement with the experiment. More remarkably, the computational analyses reveal a distinctive interplay between the inlet endwall boundary layer and the tip clearance in relation to the aerodynamic damping. Different inlet endwall boundary layer thicknesses are shown to lead to qualitatively different aeroelastic stability characteristics in relation to tip clearance. The aero-damping variation with the tip-clearance under the influence of the inlet endwall boundary layer seems to correlate closely to a balancing act between the passage vortex and the tip-leakage vortex. The tip clearance aeroelastic behaviour seems also in line with a simple quasi-steady analysis. On the other hand, the mid-chord laminar bubble separation on suction surface, though with a clear signature in the local aero-damping, has negligible effects on the overall stability. The second part aims to examine computationally the applicability of the influence coefficient method in a linear cascade setup. The comparison between the cascade based ICM data and a baseline ‘tuned cascade’ shows that the differences in the sensitivity to the far-field treatment can be significant, depending on interblade phase angles. On the other hand, non-linearity effects closely relevant to the basic linear assumption of the ICM are shown to only have a small influence. The present results suggest that extra caution should be exercised when comparing a CFD-based tuned cascade model with a finite cascade-based ICM model, at conditions close to acoustic resonance. The resultant discrepancies may well arise from the inherently different far-field sensitivities between the two models, rather than those typical numerical and physical modelling aspects of interest (e.g. meshing, spatial and temporal discretization errors as well as turbulence modelling).


Author(s):  
H. Yang ◽  
L. He

An experiment has been carried out to enhance the understanding of 3D blade aeroelastic mechanisms and to produce test data of realistic configurations for validation of advanced 3D aeromechanical methods. A low speed rig with a compressor cascade consisting of seven prismatic blades of controlled diffusion profile has been commissioned. The middle blade is mechanically driven to oscillate in a 3D bending/flapping mode. At a nominal steady flow condition unsteady pressure measurements were performed at six spanwise sections for three different reduced frequencies and two different tip-clearance gaps. Off-board pressure transducers were utilized in conjunction with a transfer-function method to correct tubing distortion errors. The linearity of aerodynamic response is confirmed by the tests with different blade oscillation amplitudes, which enables the tuned cascade results to be constructed by using the Influence Coefficient Method. The measured results illustrate fully three-dimensional unsteady behaviour. Strong spanwise unsteady interaction leads to a non-proportional distribution of pressure amplitude at different spanwise locations. The tests with different tip-clearance gaps (1–2% span) show that the near tip region is destabilised as the tip gap is increased. This may be attributed to the local unloading of the corresponding steady flow. The destabilised region is seen to extend to approximately 20% of the blade span. The total aerodynamic damping at the least stable inter-blade phase angle has been reduced by 27%, when the tip gap is increased from nearly zero to 2% span.


2011 ◽  
Vol 2011 (0) ◽  
pp. _J051052-1-_J051052-4
Author(s):  
Kazunari MATSUDA ◽  
Kenichi FUNAZAKI ◽  
Hideo TANIGUCHI ◽  
Hiromasa KATO ◽  
Masafumi KUMAGAI ◽  
...  

Author(s):  
Georg Hermle ◽  
Martin Lawerenz

Subject of the experimental investigations presented is the analysis of secondary flow in an annular compressor cascade. Focus lies on the so-called rotating instability. The investigations concentrate on the unsteady pressure field in the area of the blade tip clearance in order to get deeper understanding of the phenomenon of rotating instability. Therefore, transducers were mounted along the leading edges around the circumference of the cascade. This arrangement allows the determination of the coherence and the phasing between the transducers by the cross correlation via Fourier and wavelet transform. The results show the influence of the Mach number and the incidence angle on the onset of the phenomenon. Furthermore, a relation between the characteristic frequencies of the rotating instability to certain modal types can be stated. Moreover, the wavelet cross power spectrum suggests that the phenomenon is not continuously present within the spectra but shows an unsteady appearance.


Materials ◽  
2019 ◽  
Vol 12 (21) ◽  
pp. 3552 ◽  
Author(s):  
Chun-Yi Zhang ◽  
Jing-Shan Wei ◽  
Ze Wang ◽  
Zhe-Shan Yuan ◽  
Cheng-Wei Fei ◽  
...  

To reveal the effect of high-temperature creep on the blade-tip radial running clearance of aeroengine high-pressure turbines, a distributed collaborative generalized regression extremum neural network is proposed by absorbing the heuristic thoughts of distributed collaborative response surface method and the generalized extremum neural network, in order to improve the reliability analysis of blade-tip clearance with creep behavior in terms of modeling precision and simulation efficiency. In this method, the generalized extremum neural network was used to handle the transients by simplifying the response process as one extremum and to address the strong nonlinearity by means of its nonlinear mapping ability. The distributed collaborative response surface method was applied to handle multi-object multi-discipline analysis, by decomposing one “big” model with hyperparameters and high nonlinearity into a series of “small” sub-models with few parameters and low nonlinearity. Based on the developed method, the blade-tip clearance reliability analysis of an aeroengine high-pressure turbine was performed subject to the creep behaviors of structural materials, by considering the randomness of influencing parameters such as gas temperature, rotational speed, material parameters, convective heat transfer coefficient, and so forth. It was found that the reliability degree of the clearance is 0.9909 when the allowable value is 2.2 mm, and the creep deformation of the clearance presents a normal distribution with a mean of 1.9829 mm and a standard deviation of 0.07539 mm. Based on a comparison of the methods, it is demonstrated that the proposed method requires a computing time of 1.201 s and has a computational accuracy of 99.929% over 104 simulations, which are improvements of 70.5% and 1.23%, respectively, relative to the distributed collaborative response surface method. Meanwhile, the high efficiency and high precision of the presented approach become more obvious with the increasing simulations. The efforts of this study provide a promising approach to improve the dynamic reliability analysis of complex structures.


Author(s):  
Eric B. Holmquist ◽  
Peter L. Jalbert

New and future gas turbine engines are being required to provide greater thrust with improved efficiency, while simultaneously reducing life cycle operating costs. Improved component capabilities enable active control methods to provide better control of engine operation with reduced margin. One area of interest is a means to assess the relative position of rotating machinery in real-time, in particular hot section turbo machinery. To this end, Hamilton Sundstrand is working to develop a real-time means to monitor blade position relative to the engine static structure. This approach may yield other engine operating characteristics useful in assessing component health, specifically measuring blade tip clearance, time-of-arrival, and other parameters. UTC is leveraging its many years of experience with engine control systems to develop a microwave-based sensing device, applicable to both military and commercial engines. The presentation will discuss a hot section engine demonstration of a blade position monitoring system and the control system implications posed by a microwave-based solution. Considerations necessary to implement such a system and the challenges associated with integrating a microwave-based sensor system into an engine control system are discussed.


Author(s):  
Patrick H. Wagner ◽  
Jan Van herle ◽  
Lili Gu ◽  
Jürg Schiffmann

Abstract The blade tip clearance loss was studied experimentally and numerically for a micro radial fan with a tip diameter of 19.2mm. Its relative blade tip clearance, i.e., the clearance divided by the blade height of 1.82 mm, was adjusted with different shims. The fan characteristics were experimentally determined for an operation at the nominal rotational speed of 168 krpm with hot air (200 °C). The total-to-total pressure rise and efficiency increased from 49 mbar to 68 mbar and from 53% to 64%, respectively, by reducing the relative tip clearance from 7.7% to the design value of 2.2%. Single and full passage computational fluid dynamics simulations correlate well with these experimental findings. The widely-used Pfleiderer loss correlation with an empirical coefficient of 2.8 fits the numerical simulation and the experiments within +2 efficiency points. The high sensitivity to the tip clearance loss is a result of the design specific speed of 0.80, the highly-backward curved blades (17°), and possibly the low Reynolds number (1 × 105). The authors suggest three main measures to mitigate the blade tip clearance losses for small-scale fans: (1) utilization of high-precision surfaced-grooved gas-bearings to lower the blade tip clearance, (2) a mid-loaded blade design, and (3) an unloaded fan leading edge to reduce the blade tip clearance vortex in the fan passage.


Author(s):  
D. Wiese ◽  
M. Breitwieser

Abstract The following paper presents a method for balancing simple flexible rotors with the help of influence coefficients obtained by hammer beat. The method permits time savings of approx. 50% compared to the conventional influence coefficient method. Initial positive results obtained on a flexible roll are also presented.


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