Projection-Based Continuous 3D Printing Process With the Grayscale Display Method

2019 ◽  
Vol 142 (2) ◽  
Author(s):  
Yancheng Wang ◽  
Dai Xue ◽  
Deqing Mei

Abstract The printing resolution and scale of projection-based 3D printing are affected by the pixel size and projected light power. An effective and versatile method to print complex constructs with high resolution and large area is still required since light distribution in printing systems is generally non-uniform. Here, we propose a projection-based continuous 3D printing with the grayscale display method to serve as an effective and precise way to improve printing resolution and area. The light characterization results demonstrated that the power density presented a non-uniform distribution, and the power values are linear to the excitation power. After modifying the masks into grayscale according to the duty cycle of the digital micro-mirror device (DMD) display, projected light exhibited improved uniformity along with expected light power and uniform ratio. To validate this developed printing process, the grayscale continuous printing of mesh and hexahedron frame constructs enabled a remarkable increase in the printing area and alleviation of under/over curing. This work reveals significant progress in printing of constructs at larger area and higher resolution in projection-based continuous 3D printing under non-uniform light.

2018 ◽  
Vol 5 (1) ◽  
Author(s):  
Dajing Gao ◽  
Jack Zhou

This paper mainly reviews the designs of electrohydrodynamic (EHD) inkjet printing machine and related applications. The review introduces the features of EHD printing and its possible research directions. Significant progress has been identified in research and development of EHD high-resolution printing as a direct additive manufacturing method, and more effort will be driven to this direction soon. An introduction is given about current trend of additive manufacturing and advantages of EHD inkjet printing. Designs of EHD printing platform and applications of different technologies are discussed. Currently, EHD jet printing is in its infancy stage with several inherent problems to be overcome, such as low yielding rate and limitation of stand-off height. Some potential modifications are proposed to improve printing performance. EHD high-resolution printing has already been applied to precision components for electronics and biotechnology applications. This paper gives a review about the latest research regarding EHD used for high-resolution inkjet printing. A starting base is given to help researchers and students to get a quick overview on the recent development of EHD printing technology.


Author(s):  
W. Lo ◽  
J.C.H. Spence ◽  
M. Kuwabara

Work on the integration of STM with REM has demonstrated the usefulness of this combination. The STM has been designed to replace the side entry holder of a commercial Philips 400T TEM. It allows simultaneous REM imaging of the tip/sample region of the STM (see fig. 1). The REM technique offers nigh sensitivity to strain (<10−4) through diffraction contrast and high resolution (<lnm) along the unforeshortened direction. It is an ideal technique to use for studying tip/surface interactions in STM.The elastic strain associated with tunnelling was first imaged on cleaved, highly doped (S doped, 5 × 1018cm-3) InP(110). The tip and surface damage observed provided strong evidence that the strain was caused by tip/surface contact, most likely through an insulating adsorbate layer. This is consistent with the picture that tunnelling in air, liquid or ordinary vacuum (such as in a TEM) occurs through a layer of contamination. The tip, under servo control, must compress the insulating contamination layer in order to get close enough to the sample to tunnel. The contaminant thereby transmits the stress to the sample. Elastic strain while tunnelling from graphite has been detected by others, but never directly imaged before. Recent results using the STM/REM combination has yielded the first direct evidence of strain while tunnelling from graphite. Figure 2 shows a graphite surface elastically strained by the STM tip while tunnelling (It=3nA, Vtip=−20mV). Video images of other graphite surfaces show a reversible strain feature following the tip as it is scanned. The elastic strain field is sometimes seen to extend hundreds of nanometers from the tip. Also commonly observed while tunnelling from graphite is an increase in the RHEED intensity of the scanned region (see fig.3). Debris is seen on the tip and along the left edges of the brightened scan region of figure 4, suggesting that tip abrasion of the surface has occurred. High resolution TEM images of other tips show what appear to be attached graphite flakes. The removal of contamination, possibly along with the top few layers of graphite, seems a likely explanation for the observed increase in RHEED reflectivity. These results are not inconsistent with the “sliding planes” model of tunnelling on graphite“. Here, it was proposed that the force due to the tunnelling probe acts over a large area, causing shear of the graphite planes when the tip is scanned. The tunneling current is then modulated as the planes of graphite slide in and out of registry. The possiblity of true vacuum tunnelling from the cleaned graphite surface has not been ruled out. STM work function measurements are needed to test this.


Nature ◽  
2020 ◽  
Vol 588 (7839) ◽  
pp. 594-595
Author(s):  
Cameron Darkes-Burkey ◽  
Robert F. Shepherd
Keyword(s):  

1996 ◽  
Vol 451 ◽  
Author(s):  
T. Shimizu ◽  
M. Murahara

ABSTRACTA Fluorocarbon resin surface was selectively modified by irradiation with a ArF laser beam through a thin layer of NaAlO2, B(OH)3, or H2O solution to give a hydrophilic property. As a result, with low fluence, the surface was most effectively modified with the NaAlO2 solution among the three solutions. However, the contact angle in this case changed by 10 degrees as the fluence changed only 1mJ/cm2. When modifying a large area of the surface, high resolution displacement could not be achieved because the laser beam was not uniform in displacing functional groups. Thus, the laser fluence was successfully made uniform by homogenizing the laser beam; the functional groups were replaced on the fluorocarbon resin surface with high resolution, which was successfully modified to be hydrophilic by distributing the laser fluence uniformly.


2019 ◽  
Author(s):  
Sawyer Reid stippa ◽  
George Petropoulos ◽  
Leonidas Toulios ◽  
Prashant K. Srivastava

Archaeological site mapping is important for both understanding the history as well as protecting them from excavation during the developmental activities. As archaeological sites generally spread over a large area, use of high spatial resolution remote sensing imagery is becoming increasingly applicable in the world. The main objective of this study was to map the land cover of the Itanos area of Crete and of its changes, with specific focus on the detection of the landscape’s archaeological features. Six satellite images were acquired from the Pleiades and WorldView-2 satellites over a period of 3 years. In addition, digital photography of two known archaeological sites was used for validation. An Object Based Image Analysis (OBIA) classification was subsequently developed using the five acquired satellite images. Two rule-sets were created, one using the standard four bands which both satellites have and another for the two WorldView-2 images their four extra bands included. Validation of the thematic maps produced from the classification scenarios confirmed a difference in accuracy amongst the five images. Comparing the results of a 4-band rule-set versus the 8-band showed a slight increase in classification accuracy using extra bands. The resultant classifications showed a good level of accuracy exceeding 70%. Yet, separating the archaeological sites from the open spaces with little or no vegetation proved challenging. This was mainly due to the high spectral similarity between rocks and the archaeological ruins. The satellite data spatial resolution allowed for the accuracy in defining larger archaeological sites, but still was a difficulty in distinguishing smaller areas of interest. The digital photography data provided a very good 3D representation for the archaeological sites, assisting as well in validating the satellite-derived classification maps. All in all, our study provided further evidence that use of high resolution imagery may allow for archaeological sites to be located, but only where they are of a suitable size archaeological features.


Author(s):  
Chung-Ching Lin ◽  
Franco Stellari ◽  
Lynne Gignac ◽  
Peilin Song ◽  
John Bruley

Abstract Transmission Electron Microscopy (TEM) and scanning TEM (STEM) is widely used to acquire ultra high resolution images in different research areas. For some applications, a single TEM/STEM image does not provide enough information for analysis. One example in VLSI circuit failure analysis is the tracking of long interconnection. The capability of creating a large map of high resolution images may enable significant progress in some tasks. However, stitching TEM/STEM images in semiconductor applications is difficult and existing tools are unable to provide usable stitching results for analysis. In this paper, a novel fully automated method for stitching TEM/STEM image mosaics is proposed. The proposed method allows one to reach a global optimal configuration of each image tile so that both missing and false-positive correspondences can be tolerated. The experiment results presented in this paper show that the proposed method is robust and performs well in very challenging situations.


2019 ◽  
Vol 56 (4) ◽  
pp. 801-811
Author(s):  
Mircea Dorin Vasilescu

This work are made for determine the possibility of generating the specific parts of a threaded assembly. If aspects of CAD generating specific elements was analysed over time in several works, the technological aspects of making components by printing processes 3D through optical polymerization process is less studied. Generating the threaded appeared as a necessity for the reconditioning technology or made components of the processing machines. To determine the technological aspects of 3D printing are arranged to achieve specific factors of the technological process, but also from the specific elements of a trapezoidal thread or spiral for translate granular material in supply process are determined experimentally. In the first part analyses the constructive generation process of a spiral element. In the second part are identified the specific aspects that can generation influence on the process of realization by 3D DLP printing of the two studied elements. The third part is affected to printing and determining the dimensions of the analysed components. We will determine the specific value that can influence the process of making them in rapport with printing process. The last part is affected by the conclusions. It can be noticed that both the orientation and the precision of generating solid models have a great influence on the made parts.


Sensors ◽  
2021 ◽  
Vol 21 (2) ◽  
pp. 323
Author(s):  
Zhiwei Feng ◽  
Guo Xia ◽  
Rongsheng Lu ◽  
Xiaobo Cai ◽  
Hao Cui ◽  
...  

A unique method to design a high-throughput and high-resolution ultrathin Czerny–Turner (UTCT) spectrometer is proposed. This paper reveals an infrequent design process of spectrometers based on Coddington’s equations, which will lead us to develop a high-performance spectrometer from scratch. The spectrometer is composed of cylindrical elements except a planar grating. In the simulation design, spot radius is sub-pixel size, which means that almost all of the energy is collected by the detector. The spectral resolution is 0.4 nm at central wavelength and 0.75 nm at edge wavelength when the width of slit is chosen to be 25 μm and the groove density is 900 lines/mm.


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