Improved Thermodynamic Model for Lean Natural Gas Spark Ignition in a Diesel Engine Using a Triple Wiebe Function

2019 ◽  
Vol 142 (6) ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu

Abstract The use of natural gas (NG) in heavy-duty internal combustion engines can reduce the dependence on petroleum fuels and greenhouse gas emissions. Diesel engines can convert to NG spark ignition (SI) by installing a high-energy ignition system and a gas injector. The diesel combustion chamber affects the flow inside the cylinder, so some existing SI combustion models will not accurately describe the operation of converted diesels. For example, the single Wiebe function has difficulties in correctly describing the mass fraction burn (MFB) throughout the combustion process. This study used experiments from a 2L single-cylinder research engine converted to port fuel injection NG SI and operated with methane at 1300 rpm and equivalence ratio 0.8 (6.2 bars IMEP) to compare the standard Wiebe function with a triple Wiebe function. Results indicated that lean-burn engine operation at an advanced spark timing produced three peaks in the heat release rate, suggesting a multi-stage combustion process. A “best goodness-of-fit” approach determined the values of the key parameters in the zero-dimensional Wiebe function model. The triple Wiebe function described the mass fraction burn and combustion phasing more accurately compared with the single Wiebe function. Moreover, it provided the duration and phasing of each individual burning stage that can then characterize the combustion in such converted diesel engines. This suggests that a multiple Wiebe function combustion model would effectively assist in analyzing such a multi-stage combustion process, which is important for engine optimization and development.

2020 ◽  
Vol 142 (10) ◽  
Author(s):  
Jinlong Liu ◽  
Chris Ulishney ◽  
Cosmin Emil Dumitrescu

Abstract The Wiebe function is a simple and cost-effective analytical approach to approximate the burn rates in internal combustion (IC) engines. Previous studies indicated that a double-Wiebe function model can better describe the two-stage combustion process inside diesel engines retrofitted to natural gas (NG) spark ignition (SI) compared with a single-Wiebe function. Specifically, the two Wiebe functions are associated with the bowl burn and the squish burn. However, the long tail in the energy release at the end of combustion produces some differences between experiment and model, which can be attributed to the complexity of the late oxidation process inside the post-flame zone and the incomplete combustion of the unburned mixture flowing out from engine crevices. To improve the matching between the model and experimental data, this paper investigated the effect of adding a third Wiebe function just to describe the long tail in the energy release at the end of combustion. The results indicated that such a methodology greatly improved the fitting accuracy in terms of phasing and magnitude of the heat release rate in each combustion stage.


2019 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu ◽  
Hemanth Bommisetty

Abstract The conversion of existing internal combustion engines to natural-gas operation can reduce U.S. dependence on petroleum imports and curtail engine-out emissions. In this study, a diesel engine with a 13.3 compression ratio was modified to natural-gas spark-ignited operation by replacing the original diesel injector with a high-energy spark plug and by fumigating fuel inside the intake manifold. The goal of this research was to investigate the combustion process inside the flat-head and bowl-in-piston chamber of such retrofitted engine when operated at different spark timings, mixture equivalence ratios, and engine speeds. The results indicated that advanced spark timing, a lower equivalence ratio, and a higher speed operation increased the ignition lag and made it more difficult to initiate the combustion process. Further, advanced spark timing, a larger equivalence ratio, and a lower speed operation accelerated the flame propagation process inside the piston bowl and advanced the start of the burn inside the squish. However, such conditions increased the burning duration inside the squish due to more fuel being trapped inside the squish volume and the smaller squish height during combustion. As a result, the end of combustion was almost the same despite the change in the operating conditions. In addition, the reliable ignition, stable combustion, and the lack of knocking showed promise for the application of natural-gas lean-burn spark-ignition operation in the heavy-duty transportation.


Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu ◽  
Hemanth Bommisetty ◽  
Christopher Ulishney

Abstract Partial conversion of the large inventory of diesel engines to natural gas (NG) spark-ignition (SI) will reduce U.S. dependence on imported petroleum and enhance national energy security. This paper describes the methodology used to retrofit such an engine as well as the experimental setup used to investigate and optimize the conversion, including engine modifications, coupled dynamometer, engine control, and data acquisition system. Low-pressure gas injectors placed upstream of the intake valve produced a homogeneous combustible mixture inside the cylinder. The final setup was verified via experiments that changed the equivalence ratio from 0.7 to 1.0 at 900 rpm, using methane as a natural gas surrogate. The results showed that despite the higher compression ratio (which increased in-cylinder pressure and temperature at spark timing compared to conventional SI engines), a high-energy spark plug was necessary to produce robust and repeatable ignition. In addition, the moderate compression ratio of the converted engine (13.3) resulted in knock-free operation at all equivalence ratios. Finally, the reliable and stable operation at the investigated conditions (COVIMEP < 1.5%) and low rate of pressure rise (< 3 bar/deg CA) support this solution for converting diesel engines to NG SI operation, at least for the conditions investigated here. The trend of engine-out emissions agreed well with existing studies, which also validated the design of the test cell for optimizing engine efficiency and sampling emissions.


2013 ◽  
Vol 135 (9) ◽  
Author(s):  
B. Yadollahi ◽  
M. Boroomand

Direct injection of natural gas into the cylinder of spark ignition (SI) engines has shown a great potential to achieve the best fuel economy and reduced emission levels. Since the technology is rather new, in-cylinder flow phenomena have not been completely investigated. In this study, a numerical model has been developed in AVL FIRE software to perform an investigation of natural gas direct injection into the cylinder of spark ignition internal combustion engines. In this regard, two main parts have been taken into consideration aiming to convert a multipoint port fuel injection (MPFI) gasoline engine to a direct injection natural gas (NG) engine. In the first part of the study, multidimensional simulations of transient injection process, mixing, and flow field have been performed. Using the moving mesh capability, the validated model has been applied to methane injection into the cylinder of a direct injection engine. Five different piston head shapes have been taken into consideration in the investigations. An inwardly opening single-hole injector has been adapted to all cases. The injector location has been set to be centrally mounted. The effects of combustion chamber geometry have been studied on the mixing of air-fuel inside the cylinder via the quantitative and qualitative representation of results. In the second part, an investigation of the combustion process has been performed on the selected geometry. The spark plug location and ignition timing have been studied as two of the most important variables. Simulation of transient injection was found to be a challenging task because of required computational effort and numerical instabilities. Injection results showed that the narrow bowl piston head geometry is the most suited geometry for NG direct injection (DI) application. A near center position has been shown to be the best spark plug location based on the combustion studies. It has been shown that advanced ignitions timings of up to 50 degrees crank angle ( °CA) should be used in order to obtain better combustion performance.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu

Abstract Converting existing diesel engines to the spark ignition (SI) operation can increase the utilization of natural gas (NG) in heavy-duty applications, which can reduce oil imports in the US and curtail greenhouse-gas emissions. The NG operation at lean-burn conditions was evaluated inside a retrofitted heavy-duty direct-injection compression-ignition (CI) engine, where the diesel injector was replaced with a high-energy spark plug and NG was mixed with air in the intake manifold. Steady-state engine experiments that changed combustion phasing were performed at 13.3 compression ratio, lean equivalence ratio, medium load, and low-speed conditions, fueled with pure methane as NG surrogate. Results suggested that NG combustion inside such retrofitted engines is different from that in conventional SI engines due to the geometric characteristics of the diesel combustion chamber. In detail, the different conditions inside the bowl and the squish partitioned the combustion process into two distinct events in terms of timing and location. Moreover, the squish region helped stabilize the extreme lean operation by creating a highly turbulent flow into the bowl during the compression stroke. However, combustion efficiency and unburned hydrocarbon emissions were significantly affected by the fuel fraction that burned inside the squish region under less than optimal conditions during the expansion stroke. As a result, despite the combustion phasing being the primary control of engine’s indicated thermal efficiency, the combustion strategy for CI engines converted to NG SI should optimize the slower burning inside the squish region.


2021 ◽  
pp. 146808742110201
Author(s):  
Joohan Kim ◽  
Riccardo Scarcelli ◽  
Sibendu Som ◽  
Ashish Shah ◽  
Munidhar S Biruduganti ◽  
...  

Pre-chamber spark-ignition (PCSI) is a leading advanced ignition concept for internal combustion engines with the potential to enable diesel-like efficiency in medium-duty/heavy-duty (MD/HD) natural gas (NG) engines. By leveraging distributed ignition sources from multiple turbulent jets, the PCSI technology can deliver extremely short combustion duration in ultra-lean mixtures and significantly improve the engine thermal efficiency. However, in the automotive industry there is a lack of adequate science base and predictive simulation tools required for commercial development of PCSI engines. In this study, Reynolds-Average Navier-Stokes simulations are carried out to describe the combustion process in lean-burn NG engines, focusing on the combustion modeling approach. Two combustion models, multi-zone well-stirred reactor (MZ-WSR) and G-equation, are used to simulate the combustion process in an MD NG engine equipped with a fueled-PCSI system for four operating conditions close to the lean operating limit. A skeletal chemical mechanism and a laminar flame speed tabulation are used to compute the combustion accurately. Simulation results are compared with experimental data regarding measured cylinder pressure, heat release rate, and combustion duration. By dividing the PCSI combustion process into four distinct phases, the difference between the two models’ results for each phase is analyzed in detail. The MZ-WSR model overestimates the combustion duration for early flame kernel growth in the pre-chamber due to the lack of a specific formulation to take turbulence-chemistry interaction into account. Despite the prolonged combustion duration and low pressure built-up inside the pre-chamber, the model matches the combustion rate in the main-chamber. In contrast, the G-equation model delivers good agreements for the pre-chamber combustion and turbulent jet-driven combustion processes. However, the model starts to underestimate the combustion rate in the main-chamber, especially under ultra-lean mixture conditions. Finally, improvements are needed for both models to simulate the later combustion stage that occurred in the near-wall regions.


Energies ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 7037
Author(s):  
Donatas Kriaučiūnas ◽  
Tadas Žvirblis ◽  
Kristina Kilikevičienė ◽  
Artūras Kilikevičius ◽  
Jonas Matijošius ◽  
...  

Biogas has increasingly been used as an alternative to fossil fuels in the world due to a number of factors, including the availability of raw materials, extensive resources, relatively cheap production and sufficient energy efficiency in internal combustion engines. Tightening environmental and renewable energy requirements create excellent prospects for biogas (BG) as a fuel. A study was conducted on a 1.6-L spark ignition (SI) engine (HR16DE), testing simulated biogas with different methane and carbon dioxide contents (100CH4, 80CH4_20CO2, 60CH4_40CO2, and 50CH4_50CO2) as fuel. The rate of heat release (ROHR) was calculated for each fuel. Vibration acceleration time, sound pressure and spectrum characteristics were also analyzed. The results of the study revealed which vibration of the engine correlates with combustion intensity, which is directly related to the main measure of engine energy efficiency—break thermal efficiency (BTE). Increasing vibrations have a negative correlation with carbon monoxide (CO) and hydrocarbon (HC) emissions, but a positive correlation with nitrogen oxide (NOx) emissions. Sound pressure also relates to the combustion process, but, in contrast to vibration, had a negative correlation with BTE and NOx, and a positive correlation with emissions of incomplete combustion products (CO, HC).


2021 ◽  
pp. 1-20
Author(s):  
Jinlong Liu ◽  
Qiao Huang ◽  
Christopher Ulishney ◽  
Cosmin E. Dumitrescu

Abstract Machine learning (ML) models can accelerate the development of efficient internal combustion engines. This study assessed the feasibility of data-driven methods towards predicting the performance of a diesel engine modified to natural gas spark ignition, based on a limited number of experiments. As the best ML technique cannot be chosen a priori, the applicability of different ML algorithms for such an engine application was evaluated. Specifically, the performance of two widely used ML algorithms, the random forest (RF) and the artificial neural network (ANN), in forecasting engine responses related to in-cylinder combustion phenomena was compared. The results indicated that both algorithms with spark timing, mixture equivalence ratio, and engine speed as model inputs produced acceptable results with respect to predicting engine performance, combustion phasing, and engine-out emissions. Despite requiring more effort in hyperparameter optimization, the ANN model performed better than the RF model, especially for engine emissions, as evidenced by the larger R-squared, smaller root-mean-square errors, and more realistic predictions of the effects of key engine control variables on the engine performance. However, in applications where the combustion behavior knowledge is limited, it is recommended to use a RF model to quickly determine the appropriate number of model inputs. Consequently, using the RF model to define the model structure and then employing the ANN model to improve the model's predictive capability can help to rapidly build data-driven engine combustion models.


2019 ◽  
Vol 294 ◽  
pp. 05001
Author(s):  
Patryk Urbański ◽  
Maciej Bajerlein ◽  
Jerzy Merkisz ◽  
Andrzej Ziółkowski ◽  
Dawid Gallas

3D models of Szymkowiak and conventional engines were created in the Solidworks program. During the motion analysis, the characteristics of the piston path were analyzed for the two considered engine units. The imported file with the generated piston routes was used in the AVL Fire program, which simulated combustion processes in the two engines with identical initial conditions. The configurations for two different compression ratios were taken into account. The basic thermodynamic parameters occurring during the combustion process in internal combustion engines were analyzed.


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