On the Interaction of Swirling Flames in a Lean Premixed Combustor

2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Gopakumar Ramachandran ◽  
Ankit Kumar Dutta ◽  
Harish Durairaj ◽  
Swetaprovo Chaudhuri

Abstract Premixed or partially premixed swirling flames are widely used in gas turbine applications because of their compactness, high ignition efficiency, low NOx emissions and flame stability. A typical annular combustor consists of about twenty swirling flames, which interact (directly or indirectly) with their immediate neighbors even during stable operation. These interactions significantly alter the flow and flame topologies thereby bringing in some discrepancies between the single nozzle (SN) and multinozzle (MN), ignition, emission, pattern factor and flame transfer function (FTF) characteristics. For example, in MN configurations, application of a model based on SN FTF data could lead to erroneous conclusions. Due to the complexities involved in this problem in terms of size, thermal power, cost, optical accessibility etc., a limited amount of experimental studies has been reported, that too on scaled down models with reduced number of nozzles. Here, we present a detailed experimental study on the behavior of three interacting swirl premixed flames, arranged in-line in an optically accessible hollow cuboid test section, which closely resembles a three-cup sector of an annular gas turbine combustor with very large radius. Multiple configurations with various combinations of swirl levels between the adjacent nozzles and the associated flame and flow topologies have been studied. Spatio-temporal information of the heat release rate obtained from OH* chemiluminescence imaging is used along with the acoustic pressure signatures to compute the Rayleigh index (RI) so as to identify the regions within the flame that pumps energy into the self-excited thermoacoustic instability modes. It is found that the structure of the flame–flame interaction regions plays a dominant role in the resulting thermoacoustic instability. To resolve the flow and reactive species distributions in the interacting flames, two-dimensional (2D), three component stereoscopic particle image velocimetry (SPIV) and planar laser-induced fluorescence (PLIF) of hydroxyl radical is applied to all the test conditions. Significant differences in the flow structures among the different configurations were observed. Simultaneous OH-PLIF and SPIV techniques were also utilized to track the flame front, from which the curvature and stretch rates were computed. Flame surface density (FSD) which is defined as the mean surface area of the reaction zone per unit volume, is also computed for all the test cases. These measurements and analyses elucidate the structure of the interaction regions, their unique characteristics, and possible role in thermoacoustic instability.

Author(s):  
Gopakumar Ramachandran ◽  
Ankit Kumar Dutta ◽  
Harish Durairaj ◽  
Swetaprovo Chaudhuri

Abstract Premixed or partially premixed swirling flames are widely used in gas turbine applications because of their compactness, high ignition efficiency, low NOx emissions and flame stability. A typical annular combustor consists of about eighteen to twenty-two swirling flames which interact (directly or indirectly) with their immediate neighbors even during stable operation. These interactions significantly alter the flow and flame topologies thereby bringing in some discrepancies between the single nozzle (SN) and multi nozzle (MN), ignition, emission, pattern factor and Flame Transfer Functions (FTF) characteristics. For example, in MN configurations, application of a model based on SN FTF data could lead to erroneous conclusions. Due to the complexities involved in this problem in terms of size, thermal power, cost, optical accessibility etc., a limited amount of experimental studies has been reported, that too on scaled down models with reduced number of nozzles. Here, we present a detailed experimental study on the behavior of three interacting swirl premixed flames, arranged in-line in an optically accessible hollow cuboid test section, which closely resembles a three-cup sector of an annular gas turbine combustor with very large radius. Multiple configurations with various combinations of swirl levels between the adjacent nozzles and the associated flame and flow topologies have been studied. Spatio-temporal information of the heat release rate obtained from OH* chemiluminescence imaging was used along with the acoustic pressure signatures to compute the Rayleigh index so as to identify the regions within the flame that pumps energy into the self-excited thermoacoustic instability modes. It was found that the structure of the flame-flame interaction regions plays a dominant role in the resulting thermoacoustic instability. To resolve the flow and reactive species field distributions in the interacting flames, two-dimensional, three component Stereoscopic Particle Image Velocimetry (SPIV) and Planar Laser Induced Fluorescence (PLIF) of hydroxyl radical was applied to all the test conditions. Significant differences in the flow structures among the different configurations were observed. Simultaneous OH-PLIF and SPIV techniques were also utilized to track the flame front, from which the curvature and stretch rates were computed. Flame surface density which is defined as the mean surface area of the reaction zone per unit volume is also computed for all the test cases. These measurements and analyses elucidate the structure of the interaction regions, their unique characteristics and possible role in thermoacoustic instability.


Author(s):  
C. Kalathakis ◽  
N. Aretakis ◽  
I. Roumeliotis ◽  
A. Alexiou ◽  
K. Mathioudakis

The concept of solar steam production for injection in a gas turbine combustion chamber is studied for both nominal and part load engine operation. First, a 5MW single shaft engine is considered which is then retrofitted for solar steam injection using either a tower receiver or a parabolic troughs scheme. Next, solar thermal power is used to augment steam production of an already steam injected single shaft engine without any modification of the existing HRSG by placing the solar receiver/evaporator in parallel with the conventional one. For the case examined in this paper, solar steam injection results to an increase of annual power production (∼15%) and annual fuel efficiency (∼6%) compared to the fuel-only engine. It is also shown that the tower receiver scheme has a more stable behavior throughout the year compared to the troughs scheme that has better performance at summer than at winter. In the case of doubling the steam-to-air ratio of an already steam injected gas turbine through the use of a solar evaporator, annual power production and fuel efficiency increase by 5% and 2% respectively.


Author(s):  
Yonatan Cadavid ◽  
Andres Amell ◽  
Juan Alzate ◽  
Gerjan Bermejo ◽  
Gustavo A. Ebratt

The wet compressor (WC) has become a reliable way to reduce gas emissions and increase gas turbine efficiency. However, fuel source diversification in the short and medium terms presents a challenge for gas turbine operators to know how the WC will respond to changes in fuel composition. For this study, we assessed the operational data of two thermal power generators, with outputs of 610 MW and 300 MW, in Colombia. The purpose was to determine the maximum amount of water that can be added into a gas turbine with a WC system, as well as how the NOx/CO emissions vary due to changes in fuel composition. The combustion properties of different gaseous hydrocarbon mixtures at wet conditions did not vary significantly from each other—except for the laminar burning velocity. It was found that the fuel/air equivalence ratio in the turbine reduced with lower CH4 content in the fuel. Less water can be added to the turbine with leaner combustion; the water/fuel ratio was decreased over the range of 1.4–0.4 for the studied case. The limit is mainly due to a reduction in flame temperature and major risk of lean blowout (LBO) or dynamic instabilities. A hybrid reaction mechanism was created from GRI-MECH 3.0 and NGIII to model hydrocarbons up to C5 with NOx formation. The model was validated with experimental results published previously in literature. Finally, the effect of atmospheric water in the premixed combustion was analyzed and explained.


Author(s):  
Y. Xia ◽  
A. S. Morgans ◽  
W. P. Jones ◽  
J. Rogerson ◽  
G. Bulat ◽  
...  

The thermoacoustic modes of a full scale industrial gas turbine combustor have been predicted numerically. The predictive approach combines low order network modelling of the acoustic waves in a simplified geometry, with a weakly nonlinear flame describing function, obtained from incompressible large eddy simulations of the flame region under upstream forced velocity perturbations, incorporating reduced chemistry mechanisms. Two incompressible solvers, each employing different numbers of reduced chemistry mechanism steps, are used to simulate the turbulent reacting flowfield to predict the flame describing functions. The predictions differ slightly between reduced chemistry approximations, indicating the need for more involved chemistry. These are then incorporated into a low order thermoacoustic solver to predict thermoacoustic modes. For the combustor operating at two different pressures, most thermoacoustic modes are predicted to be stable, in agreement with the experiments. The predicted modal frequencies are in good agreement with the measurements, although some mismatches in the predicted modal growth rates and hence modal stabilities are observed. Overall, these findings lend confidence in this coupled approach for real industrial gas turbine combustors.


Author(s):  
Wyatt Culler ◽  
Janith Samarasinghe ◽  
Bryan D. Quay ◽  
Domenic A. Santavicca ◽  
Jacqueline O’Connor

Combustion instability in gas turbines can be mitigated using active techniques or passive techniques, but passive techniques are almost exclusively used in industrial settings. While fuel staging, a common passive technique, is effective in reducing the amplitude of self-excited instabilities in gas turbine combustors at steady-state conditions, the effect of transients in fuel staging on self-excited instabilities is not well understood. This paper examines the effect of fuel staging transients on a laboratory-scale five-nozzle can combustor undergoing self-excited instabilities. The five nozzles are arranged in a four-around-one configuration and fuel staging is accomplished by increasing the center nozzle equivalence ratio. When the global equivalence ratio is φ = 0.70 and all nozzles are fueled equally, the combustor undergoes self-excited oscillations. These oscillations are suppressed when the center nozzle equivalence ratio is increased to φ = 0.80 or φ = 0.85. Two transient staging schedules are used, resulting in transitions from unstable to stable operation, and vice-versa. It is found that the characteristic instability decay times are dependent on the amount of fuel staging in the center nozzle. It is also found that the decay time constants differ from the growth time constants, indicating hysteresis in stability transition points. High speed CH* chemiluminescence images in combination with dynamic pressure measurements are used to determine the instantaneous phase difference between the heat release rate fluctuation and the combustor pressure fluctuation throughout the combustor. This analysis shows that the instability onset process is different from the instability decay process.


Author(s):  
Christian Felsmann ◽  
Uwe Gampe ◽  
Manfred Freimark

Solar hybrid gas turbine technology has the potential to increase the efficiency of future solar thermal power plants by utilizing solar heat at a much higher temperature level than state of the art plants based on steam turbine cycles. In a previous paper the authors pointed out, that further development steps are required for example in the field of component development and in the investigation of the system dynamics to realize a mature technology for commercial application [1]. In this paper new findings on system dynamics are presented based on the simulation model of a solar hybrid gas turbine with parallel arrangement of the combustion chamber and solar receivers. The operational behavior of the system is described by means of two different scenarios. The System operation in a stand-alone electrical supply network is investigated in the first scenario. Here it is shown that fast load changes in the network lead to a higher shaft speed deviation of the electric generator compared to pure fossil fired systems. In the second scenario a generator load rejection, as a worst case, is analyzed. The results make clear that additional relief concepts like blow-off valves are necessary as the standard gas turbine protection does not meet the specific requirements of the solar hybrid operation. In general the results show, that the solar hybrid operational modes are much more challenging for the gas turbines control and safety system compared to pure fossil fired plants due to the increased volumetric storage capacity of the system.


Author(s):  
V. Pachidis ◽  
P. Pilidis ◽  
I. Li

The performance analysis of modern gas turbine engine systems has led industry to the development of sophisticated gas turbine performance simulation tools and the utilization of skilled operators who must possess the ability to balance environmental, performance and economic requirements. Academic institutions, in their training of potential gas turbine performance engineers have to be able to meet these new challenges, at least at a postgraduate level. This paper describes in detail the “Gas Turbine Performance Simulation” module of the “Thermal Power” MSc course at Cranfield University in the UK, and particularly its practical content. This covers a laboratory test of a small Auxiliary Power Unit (APU) gas turbine engine, the simulation of the ‘clean’ engine performance using a sophisticated gas turbine performance simulation tool, as well as the simulation of the degraded performance of the engine. Through this exercise students are expected to gain a basic understanding of compressor and turbine operation, gain experience in gas turbine engine testing and test data collection and assessment, develop a clear, analytical approach to gas turbine performance simulation issues, improve their technical communication skills and finally gain experience in writing a proper technical report.


2018 ◽  
Vol 22 (5) ◽  
pp. 973-997 ◽  
Author(s):  
Kapuruge Don Kunkuma Amila Somarathne ◽  
Sophie Colson ◽  
Akihiro Hayakawa ◽  
Hideaki Kobayashi
Keyword(s):  

2021 ◽  
Author(s):  
Induja Pavithran ◽  
Vishnu R. Unni ◽  
Abhishek Saha ◽  
Alan J. Varghese ◽  
R. I. Sujith ◽  
...  

Abstract The complex interaction between the turbulent flow, combustion and the acoustic field in gas turbine engines often results in thermoacoustic instability that produces ruinously high-amplitude pressure oscillations. These self-sustained periodic oscillations may result in a sudden failure of engine components and associated electronics, and increased thermal and vibra-tional loads. Estimating the amplitude of the limit cycle oscillations (LCO) that are expected during thermoacoustic instability helps in devising strategies to mitigate and to limit the possible damages due to thermoacoustic instability. We propose two methodologies to estimate the amplitude using only the pressure measurements acquired during stable operation. First, we use the universal scaling relation of the amplitude of the dominant mode of oscillations with the Hurst exponent to predict the amplitude of the LCO. We also present a methodology to estimate the amplitudes of different modes of oscillations separately using ‘spectral measures’ which quantify the sharpening of peaks in the amplitude spectrum. The scaling relation enables us to predict the peak amplitude at thermoacoustic instability, given the data during the safe operating condition. The accuracy of prediction is tested for both methods, using the data acquired from a laboratory-scale turbulent combustor. The estimates are in good agreement with the actual amplitudes.


Author(s):  
Rongxiao Dong ◽  
Qingchun Lei ◽  
Yeqing Chi ◽  
Qun Zhang ◽  
Wei Fan

Abstract Time-resolved volumetric measurements (4D measurements) were performed to study the heat release rate characteristics in a model gas turbine combustor at 10 kHz. For this purpose, a high-speed camera combined with an image intensifier and a set of customized fiber probes were employed to continuously capture the CH* chemiluminescence signals from nine different viewing angles. Based on the measurements, the computed tomography program was performed to reconstruct the shot-to-shot 3D distributions of the CH* signals. Specific focuses have been made to demonstrate the capabilities of the current tomographic technique in applications of a realistic combustor, in which the full optical access was usually not available for every viewing angle. The results showed that the 3D reconstruction can successfully retrieval the flame edge contours rather than the signal intensity. The flame surface area was then calculated based on the reconstructed flame edge contours and used to infer the heat release rate. The fluctuation of global/local flame surface area indicated that there existed distinct difference between the global instability and local instabilities at various locations in the non-symmetric combustor. The global instability appears to be an integration of those local instabilities.


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