Increasing the Measuring Accuracy of a Sensory Swing Clamp by Multi-Sensor Evaluation

2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Berend Denkena ◽  
Benjamin Bergmann ◽  
Johann Kiesner

Abstract The growing flexibility of modern production systems complicates the quality assurance and process safety of mechanical processing. As an import component of milling machines, the workpiece clamping systems plays a quality-determining role within every milling process. Thus, a sensory workpiece clamping system that utilizes sensory swing clamps was developed in former research work in order to provide monitoring capabilities. This contribution deals with the experimental analysis of the multiple integrated sensors of the sensory swing clamp and the characterization of their measuring capability toward different measurands. By means of the stepwise linear regression method, different models were developed that enable the determination of the clamping force, the hydraulic pressure, and the piston position. The results verify that the multi-sensor evaluation significantly increases the measuring accuracy of a sensory swing clamp. Thus, the measuring accuracy is measurable with a standard deviation of 0.05 MPa for the hydraulic pressure, 101 N for the clamping force, and 0.62 mm for the piston position. Furthermore, the practicability and flexible use at varying boundary conditions is proved.

2019 ◽  
Vol 942 ◽  
pp. 87-96
Author(s):  
Alexey Gavrilin ◽  
Boris Moyzes ◽  
Kirill Kuvshinov ◽  
Maxim Vedyashkin ◽  
Olga Surzhikova

Vibrodiagnostics of metal-cutting machines is an efficient method to increase reliability of all elements of the technological system «machine tool-device-instrument-detail». The development of vibrodiagnostic methods is especially important for milling metal-cutting machines which operate in intermittent cutting mode and are exposed to shock-vibration loads. One of the trends in the development of metal cutting equipment is to increase its productivity by expanding the ranges of cutting modes. Increase in the combination of cutting modes leads to increased probability of coincidence of the natural frequencies of the equipment and the frequencies of the cutting process which in its turn leads to operation of the machine equipment elements under resonance conditions. In the article we provide the results of our research aimed to develop the method to reduce shock-vibration load on tool and peak-factor equipment of milling machine. In our research we developed the technique that makes it possible to measure not only the general level of vibration, but also other parameters used for vibrodiagnostics, for example, the value of the peak factor has been developed. The method includes the development of a principle layout and of a plan for a three-factor experiment, construction and analysis of vibrational and spectral diagrams of the milling process for the assignment of optimal modes that provide machine operating at lower level of shock-vibration loads. Based on the results of the work we have come to the conclusion that it is rather promising to use the peak factor in analysis of the milling machines reliability.


2020 ◽  
Author(s):  
EDWIN ROBERT PEREZ ◽  
NELSON OBREGON ◽  
Adriana Albancando

Abstract This article presents the results of the research work of the GIGA research group of the Distrital University in Bogota Colombia in the framework of the advanced doctoral research in the engineering doctorate of the Javeriana University and shows the development followed and the corresponding analysis determine the effectiveness of the M5P algorithm within the decision tree approach for the management of BIG DATA and Machine Learning for the determination of massive property valuation. The analysis was carried out with data provided by the Special Administrative Unit of the Distrital Cadaster (UAECD) and the Technical Cadastral Observatory corresponding to three sectors of the city of Bogotá D.C. The results of the J48-based model were compared by means of a statistical analysis with the traditionally used linear regression method, obtaining satisfactory results with errors well below the linear regressions in the training, validation and forecast stages.


2013 ◽  
Vol 278-280 ◽  
pp. 385-388 ◽  
Author(s):  
Shao Gang Liu ◽  
Qiu Jin

This paper presents a analytical method to calculate the minimum clamping force to prevent slippage between the workpiece and spherical-tipped fixture elements during milling process. After the contact deformation between the workpiece and spherical-tipped fixture element is determined, the relationships between the workpiece displacement and the contact deformations are obtained. Based on the static equilibrium equations, these equations are combined and linear equations are obtained to calculate the tangential contact forces between the workpiece and spherical-tipped fixture element. According to the maximum tangential contact force, the minimum clamping force to prevent slippage between the workpiece and spherical-tipped fixture elements is calculated. At last, this method is illustrated with a simulation example.


2012 ◽  
Vol 504-506 ◽  
pp. 863-868 ◽  
Author(s):  
Miklos Tisza ◽  
Péter Zoltán Kovács ◽  
Zsolt Lukács

Development of new technologies and processes for small batch and prototype production of sheet metal components has a very important role in the recent years. The reason is the quick and efficient response to the market demands. For this reasons new manufacturing concepts have to be developed in order to enable a fast and reliable production of complex components and parts without investing in special forming machines. The need for flexible forming processes has been accelerated during the last 15 years, and by these developments the technology reaches new extensions. Incremental sheet metal forming (ISMF) may be regarded as one of the promising developments for these purposes. A comprehensive research work is in progress at the University of Miskolc (Hungary) to study the effect of important process parameters with particular emphasis on the shape and dimensional accuracy of the products and particularly on the formability limitations of the process. In this paper, some results concerning the determination of forming limit diagrams for single point incremental sheet metal forming will be described.


2017 ◽  
Vol 750 ◽  
pp. 45-52
Author(s):  
Sveto Cvetkovski

The heat input during conventional arc welding processes can be readily calculated knowing the power taken from the power source. The efficiency coefficient can be taken from the appropriate literature standards. Here, the intention of the performed research work was to develop a procedure for determination of heat input in arc and laser welding processes implementing Adams equation - modified Rykalin equation for two dimensional heat distributions (2-D). To realize this idea, it is necessary to determine two characteristic temperatures points in the HAZ with known peak temperature, and to determine distance between them. Implementing measured values for distance in Adams’ equation, heat input in arc welding can be directly determined in arc welded joints.In laser beam welding, the absorption of the beam in the metal is not known, so that the welding heat input cannot be calculated directly, and direct implementation of Adam’s equation is not possible i.e. absorption coefficient has to be determined first, and after that calculation of heat input is possible.The peak temperatures corresponding to specific microstructures can be obtained by performing welding simulation, by the Gleeble 1500 simulator in our case. As one of the peak temperatures, the melting temperature can be used corresponding to the fusion line, so that at least one characteristic peak temperature such as coarse grain zone, fine grin zone, intercritical zone, recrystallization, has to be determined by the simulation.Performed research showed that obtained values for heat input using Adam’s equation correspond pretty well with standard equation for heat input in arc welding.


2021 ◽  
Vol 5 (2) ◽  
pp. 48
Author(s):  
Jonas Holmberg ◽  
Anders Wretland ◽  
Johan Berglund ◽  
Tomas Beno ◽  
Anton Milesic Karlsson

The planned material volume to be removed from a blank to create the final shape of a part is commonly referred to as allowance. Determination of machining allowance is essential and has a great impact on productivity. The objective of the present work is to use a case study to investigate how a prior rough milling operation affects the finish machined surface and, after that, to use this knowledge to design a methodology for how to assess the machining allowance for subsequent milling operations based on residual stresses. Subsequent milling operations were performed to study the final surface integrity across a milled slot. This was done by rough ceramic milling followed by finish milling in seven subsequent steps. The results show that the up-, centre and down-milling induce different stresses and impact depths. Employing the developed methodology, the depth where the directional influence of the milling process diminishes has been shown to be a suitable minimum limit for the allowance. At this depth, the plastic flow causing severe deformation is not present anymore. It was shown that the centre of the milled slot has the deepest impact depth of 500 µm, up-milling caused an intermediate impact depth of 400 µm followed by down milling with an impact depth of 300 µm. With merged envelope profiles, it was shown that the effects from rough ceramic milling are gone after 3 finish milling passes, with a total depth of cut of 150 µm.


2021 ◽  
Vol 1 (11) ◽  
pp. 42-46
Author(s):  
Vadim Yu. Shlenskiy ◽  
◽  
Tatiana I. Pashnik ◽  
Svetlana Yu. Pigina ◽  
◽  
...  

In the studies described in the article, the presence of antimicrobial activity in photosensitizers in experiments on bacterial cultures was confirmed. In the experiments, photosensitizers of the second generation were used: «Photoditazine», the active substance of which is dimeglumin chloride E6, and «Dimegin», which includes a derivative of protoporphyrin IX-2,4-di(1-methoxyethyl)- deuteroporphyrin IX disodium salt. In the described research work, the minimum concentrations of the studied drugs were determined by the method of sequential tenfold dilutions to obtain a bactericidal effect on strains of sanitary-indicative microorganisms Enterococcus faecalis, Staphylococcus aureus, Salmonella enteritidis.


Author(s):  
V.L.N. Balaji Gupta Tiruveedhi ◽  
Venkateswara Rao Battula ◽  
Kishore Babu Bonige ◽  
Tejeswarudu B.

This research work was designed to establish and validate a novel stability indicating RP-HPLC method for the combined determination of Benidipine hydrochloride (BHE) and Nebivolol hydrochloride (NHE) in bulk and tablets, dependent on ICH guidelines.The assay method to analyse BHE and NHE was optimized with isocratic elution using acetonitrile: 0.1M acetate buffer (45:55, pH 5.1), Lichrospher ODS RP-18 column and flow pace of 1 ml/min. Total time for single run was 14 min. The injection quantity was 20μl, and was detected at 249nm. The method was verified on a concentration series of 1.25-10μg/ml (NHE) and 1.0-10μg/ml (BHE) for precision, accuracy and linearity. The LOD values were 0.059µg/ml and 0.028µg/ml for NHE and BHE, respectively. The LOQ values were 0.196µg/ml for NHE and 0.094µg/ml for BHE. The recovery percentages were 98.60-100.11% (BHE) and 98.94-101.50% (NHE) with relative standard deviation 0.250-0.694% (BHE) and 0.183-0.400% (NHE). The method was also observed to be efficient, and was sufficiently specific to measure BHE and NHE in the presence of stress-produced degradation products.


2016 ◽  
Author(s):  
Abdulaha-Al Baquy ◽  
Jiu-Yu Li ◽  
Chen-Yang Xu ◽  
Khalid Mehmood ◽  
Ren-Kou Xu

Abstract. Soil acidity has become a serious constraint in dry land crop production systems of acidic Ultisols in tropical and subtropical regions of southern China, where winter wheat and canola are cultivated as important rotational crops. Regardless of other common existing concerns in acidic Ultisols of southern China, it needs to be investigated whether soil acidity has any effect on wheat and canola growth. There is little information on the determination of critical soil pH as well as aluminium (Al) concentration for wheat and canola crops. The objective of this study was to determine the critical soil pH and exchangeable aluminium concentration (AlKCl) for wheat and canola production. Two pot cultures with two Ultisols from Hunan and Anhui were conducted for wheat and canola crops in a controlled growth chamber, with a completely randomized design. A soil pH gradient ranging from 3.7 (Hunan) and 3.97 (Anhui) to 6.5, with three replications, was used as a treatment. Aluminium sulfate (Al2(SO4)3) and hydrated lime (Ca(OH)2) were used to obtain the target soil pH levels. Plant height, shoot dry weight, root dry weight, and chlorophyll content (SPAD value) of wheat and canola were adversely affected by soil acidity in both locations. The critical soil pH and AlKCl of the Ultisol from Hunan for wheat were 5.29 and 0.56 cmol kg−1, respectively. At Anhui, the threshold soil pH and AlKCl for wheat were 4.66 and 2.36 cmol kg−1, respectively. On the other hand, the critical soil pH for canola was 5.65 and 4.87 for the Ultisols from Hunan and Anhui, respectively. The critical soil exchangeable Al for canola cannot be determined from the experiment of this study. The results suggested that the critical soil pH and AlKCl varied between different locations for the same variety of crop, due to the different soil types and their other soil chemical properties. The critical soil pH for canola was higher than that for wheat for both Ultisols, thus canola was more sensitive to soil acidity. Therefore, we recommend that liming should be undertaken to increase soil pH if it falls below these critical soil pH levels for wheat and canola production.


2018 ◽  
Vol 67 (4) ◽  
pp. 494-500
Author(s):  
Luiz Alberto Silva Rodrigues Pinto ◽  
Octávio Vioratti Telles Mendonça ◽  
Celeste Queiroz Rossi ◽  
Marcos Gervasio Pereira ◽  
Fabiana Costa Barros

Determination of mineralizable carbon (C) is based on the evolution of C-CO2, reflecting the activity of soil biota in soil organic matter (SOM) decomposition, and can be used as a testing parameter in agroecological production systems. The objective of the present work was to quantify mineralizable C in aggregates of different biogenic and physiogenic formation pathways in agroecological management systems in the city of Seropédica, state of Rio de Janeiro. Five sampling areas were selected: (1) 10-year agroforestry system (AFS), (2) 15-year full sun coffee (C-SUN), (3) 15-year shaded coffee (C-SHA), (4) 10-year phlegm alleles (FLE), and (5) 6-year no-till planting system with corn and eggplant (NT) in Red-Yellow Argissolo in Seropédica-RJ.Morphological patterns were used to identify the formation pathway (biogenic and physiogenic) of aggregates.  In these, fertility, total organic carbon (TOC), and total nitrogen (TN) were evaluated.  The evolution and accumulation of C-CO2were determined in the laboratory after 35 days of incubation. The NT area under agroecological management present higher C-CO2 accumulation between the systems with biogenic aggregates and less accumulation in the physiogenic aggregates. 


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