Rapid Prototyping for Optimization of the Charge Motion in Internal Combustion Engines Driven by Sewage Gas

2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Lucas Konstantinoff ◽  
Thomas Steiner ◽  
Dominik Mairegger ◽  
Guenther Herdin ◽  
Martin Pillei ◽  
...  
Keyword(s):  
Rapid Prototyping ◽  
Cylinder Head ◽  
Internal Combustion Engines ◽  
Test Bench ◽  
Positive Impact ◽  
Combustion Engine ◽  
Combustion Process ◽  
Charge Motion ◽  
Lean Combustion ◽  
Static Flow

Abstract This paper presents a newly developed method using rapid prototyping (RP) to develop gas engine cylinder heads with optimized charge motion characteristics to adapt to lean-burn and Miller combustion process requirements. The geometry in close vicinity to the inlet valve seats was designed to increase swirl and flow performance of the cylinder heads. A three-dimensional (3D) printer was used to realize a rapid prototyping concept for the testing of multiple designs; the effects of the different designs were measured using a static flow test bench and a laser-optical method to visualize the flow patterns. The results of the static flow bench tests showed potentially higher flow and swirl performance, with one high-swirl version proving beneficial specifically for lean-combustion and one high-flow version matching the Miller combustion requirements. The two cylinder head versions were then manufactured and the lean-combustion version was tested for on-engine performance on a 150 kW sewage-gas driven lean-combustion engine. It has been shown that the cylinder head generates higher swirl on the test bench but achieves only a slight increase in combustion speed on the test engine. The potential to increase engine efficiency by intensifying swirl is, therefore, considered exploitable. Research has further shown the coefficient of variance (CoV) was reduced by 0.3–1.2%. Charge exchange losses have also been demonstrated to decrease at all tested engine settings. It has further been found that higher swirl intensity has a positive impact on engine emission levels, as the engine out carbon monoxide (CO) emission can be reduced by approximately 70 mg·m−3.

Effect of Engine Operating Parameters on Combustion and Emission Characteristics

1992 ◽  
Author(s):  
Jiang Lu ◽  
Ashwani K. Gupta ◽  
Eugene L. Keating
Keyword(s):  
Internal Combustion Engine ◽  
Combustion Chamber ◽  
Internal Combustion Engines ◽  
Combustion Engine ◽  
Combustion Process ◽  
Pressure Rise ◽  
Internal Combustion ◽  
Operating Parameters ◽  
Emission Characteristics ◽  
Pollutants Emission

Abstract Numerical simulation of flow, combustion, heat release rate and pollutants emission characteristics have been obtained using a single cylinder internal combustion engine operating with propane as the fuel. The data are compared with experimental results and show excellent agreement for peak pressure and the rate of pressure rise as a function of crank angle. The results obtained for NO and CO are also found to be in good agreement and are similar to those reported in the literature for the chosen combustion chamber geometry. The results have shown that both the combustion chamber geometry and engine operating parameters affects the flame growth within the combustion chamber which subsequently affects the pollutants emission levels. The code employed the time marching procedure and solves the governing partial differential equations of multi-component chemically reacting fluid flow by finite difference method. The numerical results provide a cost effective means of developing advanced internal combustion engine chamber geometry design that provides high efficiency and low pollution levels. It is expected that increased computational tools will be used in the future for enhancing our understanding of the detailed combustion process in internal combustion engines and all other energy conversion systems. Such detailed information is critical for the development of advanced methods for energy conservation and environmental pollution control.

scholarly journals Assessment of thermodynamic cycle of internal combustion engine in terms of rightsizing

2019 ◽  
Vol 178 (3) ◽  
pp. 182-186
Author(s):  
Zbigniew SROKA ◽  
Maciej DWORACZYŃSKI
Keyword(s):  
Internal Combustion Engine ◽  
Internal Combustion Engines ◽  
Combustion Engine ◽  
Combustion Process ◽  
Thermodynamic Cycle ◽  
Internal Combustion ◽  
Research Problem ◽  
Combustion Engines ◽  
Operating Characteristics ◽  
Swept Volume

The modification of the downsizing trend of internal combustion engines towards rightsizing is a new challenge for constructors. The change in the displacement volume of internal combustion engines accompanying the rightsizing idea may in fact mean a reduction or increase of the defining swept volume change factors and thus may affect the change in the operating characteristics as a result of changes in combustion process parameters - a research problem described in this publication. Incidents of changes in the displacement volume were considered along with the change of the compression space and at the change of the geometric degree of compression. The new form of the mathematical dependence describing the efficiency of the thermodynamic cycle makes it possible to evaluate the opera-tion indicators of the internal combustion engine along with the implementation of the rightsizing idea. The work demonstrated the in-variance of cycle efficiency with different forms of rightsizing.

A comprehensive evaluation of water injection in the diesel engine

2021 ◽  
pp. 146808742110442
Author(s):  
Sebastian Welscher ◽  
Mohammad Hossein Moradi ◽  
Antonino Vacca ◽  
Peter Bloch ◽  
Michael Grill ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Internal Combustion Engines ◽  
Comprehensive Evaluation ◽  
Combustion Engine ◽  
Water Injection ◽  
Combustion Process ◽  
Internal Combustion ◽  
Exhaust Emission ◽  
Pressure Trace ◽  
High Level

Due to increasing climate awareness and the introduction of much stricter exhaust emission legislation the internal combustion engine technology faces major challenges. Although the development and state of technology of internal combustion engines generally reached a very high level over the last years those need to be improved even more. Combining water injection with a diesel engine, therefore, seems to be the next logical step in developing a highly efficient drive train for future mobility. To investigate these potentials, a comprehensive evaluation of water injection on the diesel engine was carried out. This study covers >560 individual operating points on the test bench. The tests were carried out on a single-cylinder derived from a Euro 6d four-cylinder passenger car with the port water injection. Furthermore, a detailed pressure trace analysis (PTA) was performed to evaluate various aspects regarding combustion, emission, etc. The results show no significant effects of water injection on the combustion process, but great potential for NOx reduction. It has been shown that with the use of water injection at water-to-fuel rates of 25%, 50%, and 100%, NOx reduction without deterioration of soot levels can be achieved in 62%, 40%, and 20% of the experiments, respectively. Furthermore, water injection in combination with EGR offers additional reduction in NOx emissions.

A Control Oriented SI and HCCI Hybrid Combustion Model for Internal Combustion Engines

2010 ◽  
Author(s):  
Xiaojian Yang ◽  
Guoming G. Zhu ◽  
Zongxuan Sun
Keyword(s):  
Steady State ◽  
Internal Combustion Engines ◽  
Combustion Engine ◽  
Fuel Efficiency ◽  
Combustion Process ◽  
Internal Combustion ◽  
Mean Value ◽  
Combustion Model ◽  
Zone Model ◽  
Transient Control

The combustion mode transition between SI (spark ignited) and HCCI (Homogeneously Charged Compression Ignition) of an IC (Internal Combustion) engine is challenge due to the thermo inertia of residue gas; and model-based control becomes a necessity. This paper presents a control oriented two-zone model to describe the hybrid combustion that starts with SI combustion and ends with HCCI combustion. The gas respiration dynamics were modeled using mean-value approach and the combustion process was modeled using crank resolved method. The developed model was validated in an HIL (Hardware-In-the-Loop) simulation environment for both steady-state and transient operations in SI, HCCI, and SI-HCCI hybrid combustion modes through the exhaust valve timing control (recompression). Furthermore, cooled external EGR (exhaust gas re-circulation) was used to suppress engine knock and enhance the fuel efficiency. The simulation results also illustrates that the transient control parameters of hybrid combustion is quite different from these in steady state operation, indicating the need of a control oriented SI-HCCI hybrid combustion model for transient combustion control.

scholarly journals Thermodynamic modeling of combustion process of the internal combustion engines – an overview

2019 ◽  
Vol 178 (3) ◽  
pp. 27-37 ◽  
Author(s):  
Denys STEPANENKO ◽  
Zbigniew KNEBA
Keyword(s):  
Internal Combustion Engines ◽  
Combustion Engine ◽  
Combustion Process ◽  
Engine Performance ◽  
Internal Combustion ◽  
Air Pollutant ◽  
Combustion Engines ◽  
Engine Simulation ◽  
Toxic Emissions ◽  
The Moment

The mathematical description of combustion process in the internal combustion engines is a very difficult task, due to the variety of phenomena that occurring in the engine from the moment when the fuel-air mixture ignites up to the moment when intake and exhaust valves beginning open. Modeling of the combustion process plays an important role in the engine simulation, which allows to predict in-cylinder pressure during the combustion, engine performance and environmental impact with high accuracy. The toxic emissions, which appears as a result of fuels combustion, are one of the main environmental problem and as a result the air pollutant regulations are increasingly stringent, what makes the investigation of the combustion process to be a relevant task.

Emissions Control From IC Engines Using Advanced Combustion Chamber Design

1993 ◽  
Author(s):  
Jiang Lu ◽  
Ashwani K. Gupta ◽  
Eugene L. Keating ◽  
Andrew A. Pouring
Keyword(s):  
Internal Combustion Engine ◽  
Internal Combustion Engines ◽  
High Efficiency ◽  
Combustion Engine ◽  
Effective Means ◽  
Combustion Process ◽  
Cost Effective ◽  
Internal Combustion ◽  
Geometry Design ◽  
Pollutants Emission

Abstract Numerical simulation of flow, combustion phenomena and pollutants emission characteristics have been obtained on an homogeneous-charged internal combustion engine having conventional flat piston and five other bowl-in-piston geometries. The code employed here uses the time marching procedure and solves the governing partial differential equations of multi-component chemically reactive flow by finite difference method. The transient solution is marched out in a sequence of time steps. The results show that the piston geometry affects the local flame properties which subsequently influences the pollutants emission level. The numerical results provide a cost effective means of developing advanced internal combustion engine chamber geometry design that provides high efficiency and low pollution. It is expected that increased computational tools will be used in the future for enhancing our understanding of the detailed combustion process in internal combustion engines and all other energy conversion systems. Such detailed information is critical for the development of advanced methods for energy conservation and environmental pollution control.

Piston Geometry Design Effects on Combustion and Emission Characteristics

1991 ◽  
Author(s):  
Ashwani K. Gupta ◽  
Lu Jiang ◽  
Eugene L. Keating
Keyword(s):  
Internal Combustion Engine ◽  
Internal Combustion Engines ◽  
High Efficiency ◽  
Combustion Engine ◽  
Effective Means ◽  
Combustion Process ◽  
Internal Combustion ◽  
Emission Characteristics ◽  
Geometry Design ◽  
Pollutants Emission

Abstract Numerical simulation of flow, combustion phenomena and pollutants emission characteristics have been obtained on an internal combustion engine having conventional flat piston and advanced piston geometries. The code employed the time marching procedure that solves the governing partial differential equations of multi-component chemically reactive fluid flow by finite difference method. The transient solution is marched out in a sequence of time steps. The results show that both the piston geometry and inlet flow conditions affects the local flame properties which subsequently alters the pollutants emission levels. The numerical results provide a cost effective means of developing advanced internal combustion engine chamber geometry design that provides high efficiency and low pollution levels. It is expected that increased computational tools will be used in the future for enhancing our understanding of the detailed combustion process in internal combustion engines and all other energy conversion systems. Such detailed information is critical for energy conservation and environmental pollution control.

scholarly journals Assessment of Direct Injected Liquefied Petroleum Gas-Diesel Blends for Ultra-Low Soot Combustion Engine Application

2020 ◽  
Vol 10 (14) ◽  
pp. 4949
Author(s):  
Roberto Ianniello ◽  
Gabriele Di Blasio ◽  
Renato Marialto ◽  
Carlo Beatrice ◽  
Massimo Cardone
Keyword(s):  
Internal Combustion Engines ◽  
Fossil Fuels ◽  
High Efficiency ◽  
Combustion Engine ◽  
Combustion Process ◽  
Experimental Tests ◽  
Liquefied Petroleum Gas ◽  
Ambient Conditions ◽  
Promising Alternative ◽  
Compression Ignition Engines

Technological and economic concerns correlated to fulfilling future emissions and CO2 standards require great research efforts to define an alternative solution for low emissions and highly efficient propulsion systems. Alternative fuel formulation could contribute to this aim. Liquefied petroleum gas (LPG) with lower carbon content than other fossil fuels and which is easily vaporized at ambient conditions has the advantage of lowering CO2 emissions and optimizing the combustion process. Liquefied petroleum gas characteristics and availability makes the fuel a promising alternative for internal combustion engines. The possible combination of using it in high-efficiency compression ignition engines makes it worth analyzing the innovative method of using LPG as a blend component in diesel. Few relevant studies are detectable in literature in this regard. In this study, two blends containing diesel and LPG, in volume ratios 20/80 and 35/65, respectively, were formulated and utilized. Their effects on combustion and emissions performance were assessed by performing proper experimental tests on a modern light-duty single-cylinder engine test rig. Reference operating points at conventional engine calibration settings were examined. A specific exhaust gas recirculation (EGR) parametrization was performed evaluating the LPG blends’ potential in reducing the smoke emissions at standard engine-out NOx levels. The results confirm excellent NOx-smoke trade-off improvements with smoke reductions up to 95% at similar NOx and efficiency. Unburnt emissions slightly increase, and to acceptable levels. Improvements, in terms of indicated specific fuel consumption (ISFC), are detected in the range of 1–3%, as well as the CO2 decrease proportionally to the mixing ratio.

A Multidimensional Model to Simulate Direct Gaseous Fuel Injection in Internal Combustion Engines

2009 ◽  
Author(s):  
L. Andreassi ◽  
A. L. Facci ◽  
S. Ubertini
Keyword(s):  
Internal Combustion Engines ◽  
Fuel Injection ◽  
Combustion Engine ◽  
Combustion Process ◽  
Three Dimensional ◽  
Air Entrainment ◽  
Internal Combustion ◽  
Numerical Results ◽  
Gaseous Fuel ◽  
Injection System

As a consequence of the endless price growing of oil, and oil derivate fuels, automotive industry is experiencing a concerning decreasing in sales. Accordingly, in order to meet customer needs, there is every day a greater interest in solutions for increasing engine efficiency. On the other hand the growing attention to environmental problems leads to increasingly restrictive regulations, such as European EURO 4 and EURO 5. Direct injection of gaseous fuel has emerged to be a high potential strategy to tackle both environmental and fuel economy requirements. However since the electronic gaseous injection technology is rather new for automotive applications, limited experience exists on the optimum configuration of the injection system and the combustion chamber. To facilitate the development of these applications computer models are being developed to simulate gaseous injection, air entrainment and the ensuing combustion. This paper introduces a new method for modelling the injection process of gaseous fuels in multi-dimensional simulations. The proposed model allows holding down grid requirements, thus making it compatible with the three-dimensional simulation of an internal combustion engine. The model is validated and calibrated by comparing numerical results with available experimental data. To highlight the potential applications, some numerical results of the three-dimensional combustion process in a gas engine are presented.

scholarly journals The Influence of Charge Motion on Pre-Chamber and Main Chamber Combustion in a Highly Dilute Jet Ignition Engine

2021 ◽  
Vol 6 ◽  
Author(s):  
Michael Bunce ◽  
Alasdair Cairns ◽  
Sai Krishna Pothuraju Subramanyam ◽  
Nathan Peters ◽  
Hugh Blaxill
Keyword(s):  
Thermal Efficiency ◽  
Internal Combustion Engines ◽  
System Optimization ◽  
Combustion Stability ◽  
Main Chamber ◽  
Charge Motion ◽  
Ignition System ◽  
Lean Combustion ◽  
Si Engines ◽  
The Impact

Though there are multiple viable powertrain options available for the automotive sector, those that contain internal combustion engines will continue to account for the majority of global sales for the next several decades. It is therefore imperative to continue the pursuit of novel combustion concepts that produce efficiency levels significantly higher than those of current engines. Introducing high levels of dilution in spark ignited (SI) engines has consistently proven to produce an efficiency benefit compared to conventional stoichiometric engine operation. However, this combustion mode can present challenges for the ignition system. Pre-chamber jet ignition enables stable, highly dilute combustion by both increasing the ignition energy present in the system and distributing it throughout the combustion chamber. Previous work by the authors have shown that jet ignition produces 15–25% increases in thermal efficiency over baseline SI engines with only relatively minor changes to engine architecture. Lean combustion in general and jet ignition in particular represent fundamentally different engine operating modes compared to those of conventional stoichiometric SI engines. Therefore, there are some system sensitivities not present in stoichiometric engines that must be investigated in order to fully optimize the jet ignition system. Differing types and magnitudes of charge motion are incorporated in SI engines to aid with mixture preparation but the influence of charge motion over lean combustion performance, particularly in jet ignition engines, is less well understood. This study analyzes the impact that charge motion has on both pre-chamber and main chamber combustion. A 1.5 L 3-cylinder gasoline engine is outfitted with multiple intake port configurations producing varying magnitudes and types of charge motion. Pre-chamber and main chamber combustion stability and other burn parameter responses are analyzed across multiple speeds and loads, including at critical operating points such as a catalyst heating condition. The results show that there is combustion sensitivity to charge motion, resulting in >1 percentage point spread in peak thermal efficiency for the configurations tested, and that this sensitivity manifests most significantly under low ignitability conditions such as heavy dilution. These results provide guidance for future system optimization of jet ignition engines.

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