Multiple Combustion Stages Inside a Heavy-Duty Diesel Engine Retrofitted to Natural-Gas Spark-Ignition Operation

2020 ◽  
Vol 142 (2) ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Heat Release ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Intake Manifold ◽  
Lean Burn ◽  
Spark Timing ◽  
Before And After ◽  
Heavy Duty Diesel ◽  
The One

Abstract Converting existing diesel engines to natural-gas (NG) spark-ignition (SI) operation can reduce the dependence on oil imports and increase energy security. NG-dedicated conversion can be achieved by the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector. Previous studies indicated that lean-burn NG inside the traditional diesel chamber (i.e., a bowl-in-piston geometry) is a two-stage combustion (i.e., a fast burn inside the bowl followed by a slower burn inside the squish). However, a triple-peak apparent heat release rate (AHRR) was seen at specific operating conditions (e.g., advanced spark timing (ST) at medium load and engine speed), suggesting that one of the two combustion stages may separate again. Specifically, the burn inside the squish region divided in two events before and after top dead center (TDC). This was due to the different flow motion inside the squish during the compression stroke compared to the one in the expansion stroke, which affected the combustion environments. The result was the apparition of two close peaks in pressure trace, which suggest larger gradients in pressure and temperature than at a more delayed ST. In addition, the phasing and magnitude of three peaks of the heat release changed cycle-to-cycle. As an advanced ST is the usual strategy used in lean-burn SI combustion, understanding phenomena such as the one presented here can be important for reducing engine-out emissions and increase engine efficiency.

Lean-Burn Characteristics of a Heavy-Duty Diesel Engine Retrofitted to Natural Gas Spark Ignition

2018 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Combustion Chamber ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Combustion Stability ◽  
Fuel Injector ◽  
Heavy Duty ◽  
Lean Burn ◽  
Spark Timing ◽  
Heavy Duty Diesel

Increased utilization of natural-gas (NG) in the transportation sector can decrease the use of petroleum-based fuels and reduce greenhouse-gas emissions. Heavy-duty diesel engines retrofitted to NG spark ignition (SI) can achieve higher efficiencies and low NOx, CO, and HC emissions when operated under lean-burn conditions. To investigate the SI lean-burn combustion phenomena in a bowl-in-piston combustion chamber, a conventional heavy-duty direct-injection CI engine was converted to SI operation by replacing the fuel injector with a spark plug and by fumigating NG in the intake manifold. Steady-state engine experiments and numerical simulations were performed at several operating conditions that changed spark timing, engine speed, and mixture equivalence ratio. Results suggested a two-zone NG combustion inside the diesel-like combustion chamber. More frequent and significant late burn (including double-peak heat release rate) was observed for advanced spark timing. This was due to the chamber geometry affecting the local flame speed, which resulted in a faster and thicker flame in the bowl but a slower and thinner flame in the squish volume. Good combustion stability (COVIMEP < 3 %), moderate rate of pressure rise, and lack of knocking showed promise for heavy-duty CI engines converted to NG SI operation.

Lean-Burn Characteristics of a Heavy-Duty Diesel Engine Retrofitted to Natural-Gas Spark Ignition

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Combustion Chamber ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Combustion Stability ◽  
Fuel Injector ◽  
Heavy Duty ◽  
Lean Burn ◽  
Heavy Duty Diesel ◽  
Ci Engines

Increased utilization of natural gas (NG) in the transportation sector can decrease the use of petroleum-based fuels and reduced greenhouse gas emissions. Heavy-duty diesel engines retrofitted to NG spark ignition (SI) can achieve higher efficiencies and low NOX, CO, and hydrocarbon (HC) emissions when operated under lean-burn conditions. To investigate the SI lean-burn combustion phenomena in a bowl-in-piston combustion chamber, a conventional heavy-duty direct-injection CI engine was converted to SI operation by replacing the fuel injector with a spark plug and by fumigating NG in the intake manifold. Steady-state engine experiments and numerical simulations were performed at several operating conditions that changed spark timing (ST), engine speed, and mixture equivalence ratio. Results suggested a two-zone NG combustion inside the diesel-like combustion chamber. More frequent and significant late-burn (including double-peak heat release rate) was observed for advanced ST. This was due to the chamber geometry affecting the local flame speed, which resulted in a faster and thicker flame in the bowl but a slower and thinner flame in the squish volume. Good combustion stability (COVIMEP < 3%), moderate rate of pressure-rise, and lack of knocking showed promise for heavy-duty CI engines converted to NG SI operation.

Experimental Investigation of a Heavy-Duty CI Engine Retrofitted to Natural Gas SI Operation

2018 ◽  
Author(s):  
Jinlong Liu ◽  
Hemanth Bommisetty ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Operating Conditions ◽  
Intake Manifold ◽  
Heavy Duty ◽  
Lean Burn ◽  
Engine Operation ◽  
Cycle Variation ◽  
Spark Timing ◽  
Ci Engine ◽  
Ci Engines

Heavy-duty compression-ignition (CI) engines converted to natural gas (NG) operation can reduce the dependence on petroleum-based fuels and curtail greenhouse gas emissions. Such an engine was converted to premixed NG spark-ignition (SI) operation through the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector. Engine performance and combustion characteristics were investigated at several lean-burn operating conditions that changed fuel composition, spark timing, equivalence ratio, and engine speed. While the engine operation was stable, the reentrant bowl-in-piston (a characteristic of a CI engine) influenced the combustion event such as producing a significant late-combustion, particularly for advanced spark timing. This was due to an important fraction of the fuel burning late in the squish region, which affected the end of combustion, the combustion duration, and the cycle-to-cycle variation. However, the lower cycle-to-cycle variation, stable combustion event, and the lack of knocking suggest a successful conversion of conventional diesel engines to NG SI operation using the approach described here.

An Experimental Study of the Combustion Process in a Natural-Gas Spark-Ignition Engine

2019 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu ◽  
Hemanth Bommisetty
Keyword(s):  
Natural Gas ◽  
Equivalence Ratio ◽  
Internal Combustion Engines ◽  
Combustion Process ◽  
Spark Ignition ◽  
High Energy ◽  
Operating Conditions ◽  
Spark Ignition Engine ◽  
Intake Manifold ◽  
Spark Timing

Abstract The conversion of existing internal combustion engines to natural-gas operation can reduce U.S. dependence on petroleum imports and curtail engine-out emissions. In this study, a diesel engine with a 13.3 compression ratio was modified to natural-gas spark-ignited operation by replacing the original diesel injector with a high-energy spark plug and by fumigating fuel inside the intake manifold. The goal of this research was to investigate the combustion process inside the flat-head and bowl-in-piston chamber of such retrofitted engine when operated at different spark timings, mixture equivalence ratios, and engine speeds. The results indicated that advanced spark timing, a lower equivalence ratio, and a higher speed operation increased the ignition lag and made it more difficult to initiate the combustion process. Further, advanced spark timing, a larger equivalence ratio, and a lower speed operation accelerated the flame propagation process inside the piston bowl and advanced the start of the burn inside the squish. However, such conditions increased the burning duration inside the squish due to more fuel being trapped inside the squish volume and the smaller squish height during combustion. As a result, the end of combustion was almost the same despite the change in the operating conditions. In addition, the reliable ignition, stable combustion, and the lack of knocking showed promise for the application of natural-gas lean-burn spark-ignition operation in the heavy-duty transportation.

Experimental Investigation of a Heavy-Duty Compression-Ignition Engine Retrofitted to Natural Gas Spark-Ignition Operation

2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Jinlong Liu ◽  
Hemanth Kumar Bommisetty ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Compression Ignition ◽  
Heavy Duty ◽  
Compression Ignition Engine ◽  
Engine Operation ◽  
Cycle Variation ◽  
Spark Timing ◽  
Ci Engines

Heavy-duty compression-ignition (CI) engines converted to natural gas (NG) operation can reduce the dependence on petroleum-based fuels and curtail greenhouse gas emissions. Such an engine was converted to premixed NG spark-ignition (SI) operation through the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector. Engine performance and combustion characteristics were investigated at several lean-burn operating conditions that changed fuel composition, spark timing, equivalence ratio, and engine speed. While the engine operation was stable, the reentrant bowl-in-piston (a characteristic of a CI engine) influenced the combustion event such as producing a significant late combustion, particularly for advanced spark timing. This was due to an important fraction of the fuel burning late in the squish region, which affected the end of combustion, the combustion duration, and the cycle-to-cycle variation. However, the lower cycle-to-cycle variation, stable combustion event, and the lack of knocking suggest a successful conversion of conventional diesel engines to NG SI operation using the approach described here.

An Experimental Study of Cyclic Variations in a Lean Burn Natural Gas Fuelled Spark Ignition Engine

2003 ◽  
Author(s):  
A. Ramesh ◽  
Mohand Tazerout ◽  
Olivier Le Corre
Keyword(s):  
Natural Gas ◽  
Heat Release ◽  
Pressure Rise ◽  
Spark Ignition ◽  
Spark Ignition Engine ◽  
High Rate ◽  
Lean Burn ◽  
Complete Combustion ◽  
Average Value ◽  
Indicated Mean Effective Pressure

This work deals with the nature of cycle by cycle variations in a single cylinder, lean burn, natural gas fuelled spark ignition engine operated at a constant speed of 1500 rev/min under variable equivalence ratio, fixed throttle conditions. Cycle by cycle variations in important parameters like indicated mean effective pressure (IMEP), peak pressure, rate of pressure rise and heat release characteristics were studied. At the lean misfire limit there was a drastic increase in combustion duration. With mixtures leaner than the lean limit, good cycles generally followed poor cycles. However, the vice versa was not true. Cycles that had a high initial heat release rate lead to more complete combustion. A high rate of pressure rise led to a high IMEP. The IMEP of cycles versus their frequency of occurrence was symmetric about the average value when the combustion was good.

Conversion of a Heavy-Duty Diesel Engine to Natural-Gas Spark-Ignition Operation: Test Bench Development

2019 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu ◽  
Hemanth Bommisetty ◽  
Christopher Ulishney
Keyword(s):  
Natural Gas ◽  
Compression Ratio ◽  
Diesel Engines ◽  
Pressure Rise ◽  
Spark Ignition ◽  
High Energy ◽  
Combustible Mixture ◽  
Stable Operation ◽  
Spark Timing ◽  
Heavy Duty Diesel

Abstract Partial conversion of the large inventory of diesel engines to natural gas (NG) spark-ignition (SI) will reduce U.S. dependence on imported petroleum and enhance national energy security. This paper describes the methodology used to retrofit such an engine as well as the experimental setup used to investigate and optimize the conversion, including engine modifications, coupled dynamometer, engine control, and data acquisition system. Low-pressure gas injectors placed upstream of the intake valve produced a homogeneous combustible mixture inside the cylinder. The final setup was verified via experiments that changed the equivalence ratio from 0.7 to 1.0 at 900 rpm, using methane as a natural gas surrogate. The results showed that despite the higher compression ratio (which increased in-cylinder pressure and temperature at spark timing compared to conventional SI engines), a high-energy spark plug was necessary to produce robust and repeatable ignition. In addition, the moderate compression ratio of the converted engine (13.3) resulted in knock-free operation at all equivalence ratios. Finally, the reliable and stable operation at the investigated conditions (COVIMEP &lt; 1.5%) and low rate of pressure rise (&lt; 3 bar/deg CA) support this solution for converting diesel engines to NG SI operation, at least for the conditions investigated here. The trend of engine-out emissions agreed well with existing studies, which also validated the design of the test cell for optimizing engine efficiency and sampling emissions.

The Application of a Thermal Efficiency Maximizing Control Strategy for Ignition Timing and Equivalence Ratio on a Natural Gas-Fueled Hercules G1600

1996 ◽  
Vol 118 (4) ◽  
pp. 872-879
Author(s):  
M. L. Franklin ◽  
D. B. Kittelson ◽  
R. H. Leuer
Keyword(s):  
Control System ◽  
Natural Gas ◽  
Thermal Efficiency ◽  
Equivalence Ratio ◽  
Three Dimensional ◽  
Control Process ◽  
Operating Conditions ◽  
Optimization Process ◽  
Lean Burn ◽  
Spark Timing

A two-dimensional optimization process, which simultaneously adjusts the spark timing and equivalence ratio of a lean-burn, natural gas, Hercules G1600 engine, has been demonstrated. First, the three-dimensional surface of thermal efficiency was mapped versus spark timing and equivalence ratio at a single speed and load combination. Then the ability of the control system to find and hold the combination of timing and equivalence ratio that gives the highest thermal efficiency was explored. NOx, CO, and HC maps were also constructed from our experimental data to determine the tradeoffs between efficiency and emissions. The optimization process adds small synchronous disturbances to the spark timing and air flow while the fuel injected per cycle is held constant for four cycles. The engine speed response to these disturbances is used to determine the corrections for spark timing and equivalence ratio. The control process, in effect, uses the engine itself as the primary sensor. The control system can adapt to changes in fuel composition, operating conditions, engine wear, or other factors that may not be easily measured. Although this strategy was previously demonstrated in a Volkswagen 1.7 liter light duty engine (Franklin et al., 1994b), until now it has not been demonstrated in a heavy-duty engine. This paper covers the application of the approach to a Hercules G1600 engine.

Limitations of Natural Gas Lean Burn Spark Ignition Engines Derived From Compression Ignition Engines

2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Combustion Process ◽  
Spark Ignition ◽  
High Energy ◽  
Intake Manifold ◽  
Compression Ignition ◽  
Primary Control ◽  
Heavy Duty ◽  
Lean Burn ◽  
Ci Engines

Abstract Converting existing diesel engines to the spark ignition (SI) operation can increase the utilization of natural gas (NG) in heavy-duty applications, which can reduce oil imports in the US and curtail greenhouse-gas emissions. The NG operation at lean-burn conditions was evaluated inside a retrofitted heavy-duty direct-injection compression-ignition (CI) engine, where the diesel injector was replaced with a high-energy spark plug and NG was mixed with air in the intake manifold. Steady-state engine experiments that changed combustion phasing were performed at 13.3 compression ratio, lean equivalence ratio, medium load, and low-speed conditions, fueled with pure methane as NG surrogate. Results suggested that NG combustion inside such retrofitted engines is different from that in conventional SI engines due to the geometric characteristics of the diesel combustion chamber. In detail, the different conditions inside the bowl and the squish partitioned the combustion process into two distinct events in terms of timing and location. Moreover, the squish region helped stabilize the extreme lean operation by creating a highly turbulent flow into the bowl during the compression stroke. However, combustion efficiency and unburned hydrocarbon emissions were significantly affected by the fuel fraction that burned inside the squish region under less than optimal conditions during the expansion stroke. As a result, despite the combustion phasing being the primary control of engine’s indicated thermal efficiency, the combustion strategy for CI engines converted to NG SI should optimize the slower burning inside the squish region.

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