Geometric Mistuning Reduced-Order Model Development Utilizing Bayesian Surrogate Models for Component Mode Calculations

2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Joseph A. Beck ◽  
Jeffrey M. Brown ◽  
Alex A. Kaszynski ◽  
Emily B. Carper ◽  
Daniel L. Gillaugh

AbstractIntegrally bladed rotors (IBRs) are meant to be rotationally periodic structures. However, unique variations in geometries and material properties from sector-to-sector, called mistuning, destroy the structural periodicity. This results in mode localization that can induce forced response levels greater than what is predicted with a tuned analysis. Furthermore, mistuning and mode localization are random processes that require stochastic treatments when analyzing the distribution of fleet responses. Generating this distribution can be computationally intensive when using the full finite element model (FEM). To overcome this expense, reduced-order models (ROMs) have been developed to accommodate fast calculations of mistuned forced response levels for a fleet of random IBRs. Usually, ROMs can be classified by two main families: frequency-based and geometry-based methods. Frequency-based ROMs assume mode shapes do not change due to mistuning. However, this assumption has been shown to cause errors that propagate to the fleet distribution. To circumvent these errors, geometry-based ROMs have been developed to provide accurate predictions. However, these methods require recalculating modal data during ROM formulations. This increases the computational expense in computing fleet distributions. A new geometry-based ROM is presented to reduce this cost. The developed ROM utilizes a Bayesian surrogate model in place of sector modal calculations required in ROM formulations. The method, surrogate modal analysis for geometry mistuning assessments (SMAGMA), will propagate uncertainties of the surrogate prediction to forced response. ROM accuracies are compared to the true forced response levels and results computed by a frequency-based ROM.

Author(s):  
Joseph A. Beck ◽  
Jeffrey M. Brown ◽  
Alex A. Kaszynski ◽  
Emily B. Carper ◽  
Daniel L. Gillaugh

Abstract By design, Integrally Bladed Rotors (IBRs) are meant to be tuned, rotationally periodic structures. However, unique variations in geometries and material properties from sector-to-sector, referred to as mistuning, destroy the structural periodicity. This results in mode localization that can induce forced response levels greater than what is predicted with a tuned-structure analysis. Furthermore, mistuning and mode localization are random processes that require stochastic treatments when analyzing the distribution of fleet responses. Generating this distribution can be computationally intensive when using the full finite element model. To overcome this expense, Reduced Order Models (ROMs) have been developed to accommodate fast calculations of mistuned forced response levels for a fleet of random IBRs. Usually, ROMs can be classified by two main families: frequency-based and geometry-based methods. Frequency-based ROMs assume mode shapes do not change due to mistuning. However, this assumption has been shown to cause errors that propagate to the fleet distribution. To circumvent these errors, geometry-based ROMs have been developed to provide accurate predictions. However, these methods require recalculating modal data during ROM formulations. This increases the computational expense in computing fleet distributions. A new geometry-based ROM is presented to reduce this cost. The developed ROM utilizes a Bayesian surrogate model in place of sector modal calculations required in ROM formulations. This method, referred to as the Surrogate Modal Analysis for Geometry Mistuning Assessments (SMAGMA), will propagate the uncertainties of the surrogate prediction to the forced response. Assessments of the ROM accuracy are made by comparing results to the true forced response levels and results computed by a frequency-based ROM.


2013 ◽  
Vol 136 (7) ◽  
Author(s):  
Yasharth Bhartiya ◽  
Alok Sinha

The results from a reduced order model based on frequency mistuning are compared with those from recently developed modified modal domain analysis (MMDA). For the academic bladed rotor considered in this paper, the frequency mistuning analysis is unable to capture the effects of geometric mistuning, whereas MMDA provides accurate estimates of natural frequencies, mode shapes, and forced response.


Author(s):  
Thomas Maywald ◽  
Christoph R. Heinrich ◽  
Arnold Kühhorn ◽  
Sven Schrape ◽  
Thomas Backhaus

Abstract It is widely known that the vibration characteristics of blade integrated discs can dramatically change in the presence of manufacturing tolerances and wear. In this context, an increasing number of publications discuss the influence of the geometrical variability of blades on phenomena like frequency splitting and mode localization. This contribution is investigating the validity of a stiffness modified reduced order model for predicting the modal parameters of a geometrically mistuned compressor stage. In detail, the natural frequencies and mode shapes, as well as the corresponding mistuning patterns, are experimentally determined for an exemplary rotor. Furthermore, a blue light fringe projector is used to identify the geometrical differences between the actual rotor and the nominal blisk design. With the help of these digitization results, a realistic finite element model of the whole compressor stage is generated. Beyond that, a reduced order model is implemented based on the nominal design intention. Finally, the numerical predictions of the geometrically updated finite element model and the stiffness modified reduced order model are compared to the vibration measurement results. The investigation is completed by pointing out the benefits and limitations of the SNM-approach in the context of geometrically induced mistuning effects.


2008 ◽  
Vol 2008 ◽  
pp. 1-12 ◽  
Author(s):  
Jeffrey M. Brown ◽  
Ramana V. Grandhi

Two new reduced-order models are developed to accurately and rapidly predict geometry deviation effects on airfoil forced response. Both models have significant application to improved mistuning analysis. The first developed model integrates a principal component analysis approach to reduce the number of defining geometric parameters, semianalytic eigensensitivity analysis, and first-order Taylor series approximation to allow rapid as-measured airfoil response analysis. A second developed model extends this approach and quantifies both random and bias errors between the reduced and full models. Adjusting for the bias significantly improves reduced-order model accuracy. The error model is developed from a regression analysis of the relationship between airfoil geometry parameters and reduced-order model error, leading to physics-based error quantification. Both models are demonstrated on an advanced fan airfoil's frequency, modal force, and forced response.


Author(s):  
Yasharth Bhartiya ◽  
Alok Sinha

Mistuning has traditionally been modeled through the changes in Young’s moduli of blades, or equivalently through perturbations in the stiffness matrices associated with blades’ degrees of freedom. Such a mistuning is termed as Frequency Mistuning because it alters the blade alone frequencies without altering the mode shapes component associated with the blades. Many reduced order models have been developed for frequency mistuning [1–7]. Although frequency mistuning has been developed for Young’s Modulus mistuning, it is applied to geometric mistuning in the literature. In this paper frequency mistuning is applied to a geometrically mistuned system and the results from Subset of Nominal Modes (SNM) [5] technique, a reduced order model based on frequency mistuning, are compared with those from Modified Modal Domain Analysis (MMDA). It is shown that frequency mistuning analysis is unable to capture the effects of geometric mistuning in general, whereas MMDA provides accurate estimates of natural frequencies, mode shapes and forced response.


2006 ◽  
Vol 326-328 ◽  
pp. 1523-1526
Author(s):  
Il Kweon Oh ◽  
Seong Won Yeom ◽  
Dong Weon Lee

In order to control the IPMC (Ionic Polymer Metal Composite) actuators, it is necessary to use a vision sensing system and a reduced order model from the vision sensing data. In this study, the MROVS (Modal Reduced Order Vision Sensing) model using the least square method has been developed for implementation of the biomimetic motion generation. The simulated transverse displacement is approximated with a sum of the lower mode shapes of the cantilever beam. The NIPXI 1409 image acquisition board and CCD camera (XC-HR50) are used in the experimental setup. Present results show that the MROVS model can efficiently process the vision sensing of the biomimetic IPMC actuator with cost-effective computational time.


Author(s):  
Carlos Martel ◽  
José J. Sánchez

Intentional mistuning is a well known procedure to decrease the uncontrolled vibration amplification effects of the inherent random mistuning and to reduce the sensitivity to it. The idea is to introduce an intentional mistuning pattern that is small but much larger that the existing random mistuning. The frequency of adjacent blades is moved apart by the intentional mistuning, reducing the effect of the blade-to-blade coupling and thus the effect of the random mistuning. The situation considered in this work is more complicated because the main source for the blade damping is the effect of the aerodynamic forces (as it happens in a blisk for a family of blade dominated modes with very similar frequencies). In this case the damping is clearly defined for the tuned traveling waves but not for each blade. The problem is analyzed using the Asymptotic Mistuning Model methodology. A reduced order model is derived that allows us to understand the action mechanism of the intentional mistuning, and gives a simple expression for the estimation of its beneficial effect. The results from the reduced model are compared with those from a finite element model of a more realistic rotor under different forcing conditions.


Author(s):  
Seif ElMasry ◽  
Arnold Kühhorn ◽  
Felix Figaschewsky

Abstract This paper aims to study the effect of varying the working line of a compressor onto the forced response vibrations of the blades of an integrally bladed disk (blisk). The investigated rotor belongs to a transonic research compressor, where various probes are placed to measure flow data at all stations and analyze blade vibrations. A single-passage CFD model of all compressor blade-rows is used for steady computations. Using a finite element model, the natural frequencies and mode shapes of the blisk across the operational range of the compressor are predicted. Thus, resonance conditions can be identified from the Campbell diagram. The variation of the compressor working line is investigated at 90% of the maximum shaft speed, where the resonance condition of the 11th blade mode family and the engine order corresponding to the aerodynamic distortion from the upstream stator vane is predicted. Using a single-passage model, time-accurate simulations of the investigated rotor are executed at various operating points, which cover the operational range of the compressor between choke and stall conditions. Aerodynamic damping ratios are calculated using the aerodynamic influence coefficients method at each point, in order to predict the resulting vibration amplitudes of the blades. Relatively high amplitudes of the modal aerodynamic forces are observed at the low working line. A detailed post-processing analysis is performed, as the change of flow incidence contributes largely in the increase of modal aerodynamic forces on the blade. The aerodynamic damping ratios increase with higher working lines, where the rotor achieves relatively higher pressure ratios. However, the damping decreases rapidly close to stall conditions. The trend of the predicted vibration amplitudes is compared to strain gauge measurements from the rig, which are registered during multiple acceleration maneuvers performed over different working lines. A strong correlation between the predicted and measured trends of the forced response vibration is witnessed.


2001 ◽  
Author(s):  
Yung-Chang Tan ◽  
Soo-Yeol Lee ◽  
Matthew P. Castanier ◽  
Christophe Pierre

Abstract A case study on the efficient prediction of vibration and power flow in a vehicle structure is presented. The modeling and analysis technique is based on component mode synthesis (CMS). First, the finite element model (FEM) of the entire vehicle structure is partitioned into component models. Then, the Craig-Bampton method is used to assemble a CMS model of the vehicle. The CMS matrices are further reduced by finding characteristic constraint (CC) modes. A relatively small number of CC modes are selected to capture the primary motion of the interface between components, yielding a highly reduced order model of the vehicle vibration in the low- to mid-frequency range. Using this reduced order model (ROM), the power flow and vibration response of the vehicle is analyzed for several design configurations. A design change in one component structure requires a re-analysis of the FEM for that component only, in order to generate a new ROM of the entire vehicle. It is found that this component-based approach allows efficient evaluation of the effectiveness of the vehicle design changes.


Author(s):  
Julio Beatriz ◽  
Martin Botello ◽  
Dumitru I. Caruntu

This paper deals with the voltage response of electrostatically actuated NEMS resonators at superharmonic resonance. In this work a comparison between Boundary Value Problem (BVP) model, and Reduced Order Model (ROM) is conducted for this type of resonance. BVP model is developed from the partial differential equation by replacing the time derivatives with finite differences. So, the partial differential equation is replaced by a sequence of boundary value problems, one for each step in time. Matlab’s function bvp4c is used to numerically integrate the BVPs. ROMs are based on Galerkin procedure and use the mode shapes of the resonator as a basis of functions. Therefore, the partial differential equation is replaced by a system of differential equations in time. The number of the equations in the system is equal to the number of mode shapes (or modes of vibration) used in the ROM. One mode of vibration ROM is solved using the method of multiple scales. Two modes of vibration ROM is numerically integrated using Matlab’s function ode15s in order to obtain time responses, and a continuation and bifurcation analysis is conducted using AUTO 07P. The effects of different nonlinearities in the system on the voltage response are reported. This work shows that BVP model is a valid method to predict the voltage response of a micro/nano cantilevers.


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