Investigation of Ash-Related Issues During Combustion of Maize Straw and Wood Biomass Blends in Lab-Scale Bubbling Fluidized Bed Reactor

2019 ◽  
Vol 142 (2) ◽  
Author(s):  
Krzysztof Głód ◽  
Janusz Lasek ◽  
Krzysztof Słowik ◽  
Jarosław Zuwała ◽  
Daniel Nabagło ◽  
...  

Abstract During the combustion of solid fuels, the undesired effects of ash transformation include bed agglomeration, slagging, and fouling processes. In particular, a problematic consequence of bed agglomeration is the defluidization process, resulting from the disappearance of gaseous bubbles that are created behind air distributors. Different solutions can be applied against the agglomeration process. One possible method is to apply some additives that influence the ash behavior, thus inhibiting the agglomeration process. This paper presents the results of investigations into ash-related issues in a laboratory-scale bubbling fluidized bed (BFB) reactor. In particular, the impact of additives (kaolin, halloysite, fly ash, and the residuals from wet desulfurization system (IMOS)) on bed agglomeration was investigated. It was found that the addition of these compounds increased the defluidization time from ∼109 min (without additive) to ∼285 min in the BFB (with the addition of 0.1 g/min of kaolin). The morphology of additive (kaolin and halloysite) transformation after their addition into the combustion chamber was discussed. Another interesting phenomenon is that residuals from the IMOS exhibited the ability to be an additive against the agglomeration process. The defluidization time can be also significantly increased by the simultaneous application of the additive and the control of fluidization air velocity. The procedure of periodical bed moving by impulse primary air feeding against defluidization (PADM) is suggested and discussed. The PADM procedure resulted in a 36% reduction of additive, thus reducing the cost of measures against ash-related issues.

Author(s):  
Hira Yuksel ◽  
Nur Dirim

The agglomeration process has been commonly used to improve the functional properties of powder products to form larger agglomerates. Agglomeration provides a granular structure to powders, reduce the dusting and improving their characteristics, such as storage stability, wettability, dispersibility, and solubility. This process can be performed by different methods, one of which is fluidized bed agglomeration widely used in food processing since the agglomerates produced by this technique have high porosity, low density, and good mechanical resistance. At the same time, this process is influenced by many factors; e.g., inlet air temperature, air velocity, mixing rate, and properties of the binder agents. Inlet air temperature affects the mass and heat transfer; air velocity prevents caking and accelerates mass and heat transfer; mixing rate allows mixing the binder agent uniformly over the particles; and the properties of the binder agent, such as concentration and viscosity have an impact on the properties of the final product. These four factors should be well known and controlled so that the agglomerates produced have the desired properties. Furthermore, the use of fluidized bed agglomeration results in products that can be used in widespread areas and in high quantities, and this method also creates the opportunity to utilize excess foods not consumed.


2014 ◽  
Vol 556-562 ◽  
pp. 375-379
Author(s):  
Xiao Xu Fan ◽  
Li Guo Yang ◽  
Hui Liang Zhang ◽  
Hong Jian Chen

The impacts of operation parameters on agglomeration characteristics during biomass gasification in fluidized bed were studied experimentally in a 0.02MWt CFB gasifier using cotton stalk pellet as fuel. The experimental results indicated that among the temperature range (600 °C-800 °C), bed agglomeration would occur after a period running with sand, high alumina bauxite or periclase as the bed material, and potassium gathered on the surface of bed materials. In the process of the fluidized-bed gasification of biomass, air velocity affected the degree of bed agglomeration, and the agglomeration problem in return valve was more serious than that in main bed.


2021 ◽  
Vol 239 ◽  
pp. 00007
Author(s):  
Carlos Vargas-Salgado ◽  
Lina Montuori ◽  
Manuel Alcázar-Ortega

Despite being a renewable source, biomass as fuel for power generation is still not completely exploited. In biomass gasification plants, control operations are crucial for the proper management of the plant. This paper describes the results of a regulation control applied to an experimental biomass bubbling fluidized bed (BFB) gasification plant. The aim of implementing the system is to improve the biomass gasification process, increasing the efficiency and ensuring the safety in the plant operation. The equivalence ratio (ER) is one of the main parameters in a gasification process. To improve the ER, the airflow input is controlled, measuring the air velocity through an anemometer. On the other hand, the biomass flow is controlled modifying the speed of the screw conveyor using an inverter for regulating the frequency of its electric motor. A PLC is used for programming the instructions to implement control functions and to store the data given by the measurement devices. Once implemented the control system, the biomass gasification plant could work either; manually o automatically, allowing to adjust ER, increasing efficiency of the process. Finally, some tests are done to validate the control system, using the acquired data to improve the process.


Author(s):  
Hirakh Jyoti Das ◽  
Pinakeswar Mahanta ◽  
Rituraj Saikia ◽  
Plabon Tamuly

Abstract The effective thermodynamic analysis is quite necessary for proper system design performance and optimization of system processes. Energy is concerned with the quantitative evaluation of system processes. Nonetheless, exergy gives a qualitative analysis of the system processes. The present investigation deals with the study of exergy and energy analysis of the paddy drying processes in two tapered fluidized bed dryers having tapered angle 5° and 10° respectively and one cylindrical bubbling fluidized bed dryer. The energy utilization (EU) and energy utilization ratio (EUR) for various operating parameters such as inlet air velocity, mass of paddy, temperature, a spiral and cone angle are investigated. Similar to that, the exergetic efficiency and the rate of exergy destruction are also studied for the same operating parameters. The EU and EUR are found to have an increasing order when the inlet air velocity, temperature and mass of paddy increase. The trend of EU and EUR also increase with an addition of a spiral inside a dryer. The increasing cone angle of dryer have a similar impact on EU and EUR. Similarly, exergy utilization and exergetic efficiency also show an increment with the rise in inlet air velocity, mass of paddy, cone angle of dryer and temperature. Incorporation of a spiral inside a dryer improves exergy utilization and exergetic efficiency. Hence, conical dryer with higher cone angle is found to be the best option for drying.


Author(s):  
J. Du ◽  
A. Bück ◽  
E. Tsotsas

Spray fluidized bed agglomeration is an important process in particle formation and is widely used in the chemical, pharmaceutical and food industry. In this study a continuously operated horizontal fluidized bed is employed to obtain a continuous agglomeration process. It is conducted with glass beads (dst=200 µm) and water-based binder hydroxy-propyl-methyl-cellulose (HPMC) sprayed by three top nozzles. The steady state is reached and samples are taken periodically and analyzed. The influence of fluidization air temperature and configurations of internal weirs are studied. Keywords: horizontal fluidized bed, spray agglomeration, continuous process


Author(s):  
Francisco Regis Machado Nascimento ◽  
Aldemar Martínez González ◽  
Electo Eduardo Silva Lora ◽  
Albert Ratner ◽  
Jose Carlos Escobar Palacio ◽  
...  

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