Additive Manufacturing Processes for Infrastructure Construction: A Review

2019 ◽  
Vol 141 (9) ◽  
Author(s):  
Abhinav Bhardwaj ◽  
Scott Z. Jones ◽  
Negar Kalantar ◽  
Zhijian Pei ◽  
John Vickers ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Construction Industry ◽  
Manufacturing Sector ◽  
Manufacturing Processes ◽  
Current State ◽  
Industry Applications ◽  
Am Processes

Additive manufacturing (AM) has had an enormous impact on the manufacturing sector. Its role has evolved from printing prototypes to manufacturing functional parts for a variety of applications in the automotive, aerospace, and medical industries. Recently, AM processes have also been applied in the infrastructure construction industry. Applications of AM processes could bring in significant improvements in infrastructure construction, specifically in the areas of productivity and safety. It is desirable to have a review on the current state of emerging AM processes for infrastructure construction and existing gaps in this field. This paper reviews the AM processes in infrastructure construction. It discusses the process principle, application examples, and gaps for each of the AM processes.

Additive Manufacturing Processes for Infrastructure Construction: A Review

2019 ◽  
Author(s):  
Abhinav Bhardwaj ◽  
Scott Z. Jones ◽  
Negar Kalantar ◽  
Zhijian Pei ◽  
John Vickers ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Construction Industry ◽  
Manufacturing Sector ◽  
Manufacturing Processes ◽  
Current State ◽  
Industry Applications ◽  
Am Processes

Abstract Additive manufacturing (AM) has had an enormous impact in the manufacturing sector. Its role has evolved from printing prototypes to manufacturing functional parts for a variety of applications in the automotive, aerospace, and medical industries. Recently, AM processes have also been applied in the infrastructure construction industry. Applications of AM processes could bring in significant improvements in infrastructure construction, specifically in the areas of productivity and safety. It is desirable to have a review on the current state of emerging AM processes for infrastructure construction as well as existing gaps in this field. This paper reviews AM processes in infrastructure construction. It discusses the process principle, application examples, and gaps for each of the AM processes.

scholarly journals Study of the Environmental Implications of Using Metal Powder in Additive Manufacturing and Its Handling

Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 261 ◽  
Author(s):  
Jon Iñaki Arrizubieta ◽  
Olatz Ukar ◽  
Marta Ostolaza ◽  
Arantza Mugica
Keyword(s):  
Additive Manufacturing ◽  
Environmental Impact ◽  
Resource Use ◽  
Life Cycle Analysis ◽  
Chemical Compounds ◽  
Manufacturing Processes ◽  
Environmental Implications ◽  
Work Related ◽  
High Concentrations ◽  
Am Processes

Additive Manufacturing, AM, is considered to be environmentally friendly when compared to conventional manufacturing processes. Most researchers focus on resource consumption when performing the corresponding Life Cycle Analysis, LCA, of AM. To that end, the sustainability of AM is compared to processes like milling. Nevertheless, factors such as resource use, pollution, and the effects of AM on human health and society should be also taken into account before determining its environmental impact. In addition, in powder-based AM, handling the powder becomes an issue to be addressed, considering both the operator´s health and the subsequent management of the powder used. In view of these requirements, the fundamentals of the different powder-based AM processes were studied and special attention paid to the health risks derived from the high concentrations of certain chemical compounds existing in the typically employed materials. A review of previous work related to the environmental impact of AM is presented, highlighting the gaps found and the areas where deeper research is required. Finally, the implications of the reuse of metallic powder and the procedures to be followed for the disposal of waste are studied.

scholarly journals Design of Additively Manufactured Structures for Biomedical Applications: A Review of the Additive Manufacturing Processes Applied to the Biomedical Sector

2019 ◽  
Vol 2019 ◽  
pp. 1-6 ◽  
Author(s):  
Flaviana Calignano ◽  
Manuela Galati ◽  
Luca Iuliano ◽  
Paolo Minetola
Keyword(s):  
Additive Manufacturing ◽  
Biomedical Applications ◽  
Point Of View ◽  
Disruptive Technology ◽  
Manufacturing Processes ◽  
Medical Field ◽  
Successful Case ◽  
Design Perspective ◽  
Manufacturing Techniques ◽  
Am Processes

Additive manufacturing (AM) is a disruptive technology as it pushes the frontier of manufacturing towards a new design perspective, such as the ability to shape geometries that cannot be formed with any other traditional technique. AM has today shown successful applications in several fields such as the biomedical sector in which it provides a relatively fast and effective way to solve even complex medical cases. From this point of view, the purpose of this paper is to illustrate AM technologies currently used in the medical field and their benefits along with contemporary. The review highlights differences in processes, materials, and design of additive manufacturing techniques used in biomedical applications. Successful case studies are presented to emphasise the potentiality of AM processes. The presented review supports improvements in materials and design for future researches in biomedical surgeries using instruments and implants made by AM.

scholarly journals Review of Tailoring Methods for Joints with Additively Manufactured Adherends and Adhesives

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 3949
Author(s):  
Mattia Frascio ◽  
Eduardo André de Sousa Marques ◽  
Ricardo João Camilo Carbas ◽  
Lucas Filipe Martins da Silva ◽  
Margherita Monti ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Review Paper ◽  
State Of The Art ◽  
Manufacturing Processes ◽  
Bonded Joints ◽  
Design For Additive Manufacturing ◽  
Polymeric Additive ◽  
Current State ◽  
Bonded Joint ◽  
Current Modelling

This review aims to assess the current modelling and experimental achievements in the design for additive manufacturing of bonded joints, providing a summary of the current state of the art. To limit its scope, the document is focused only on polymeric additive manufacturing processes. As a result, this review paper contains a structured collection of the tailoring methods adopted for additively manufactured adherends and adhesives with the aim of maximizing bonded joint performance. The intent is, setting the state of the art, to produce an overview useful to identify the new opportunities provided by recent progresses in the design for additive manufacturing, additive manufacturing processes and materials’ developments.

Consideration of the Manufacturing Trajectories in a Global Design for Additive Manufacturing Methodology

2012 ◽  
Author(s):  
R. Ponche ◽  
O. Kerbrat ◽  
P. Mognol ◽  
J. Y. Hascoet
Keyword(s):  
Additive Manufacturing ◽  
Cost Reduction ◽  
Design Problem ◽  
Manufacturing Processes ◽  
Strong Impact ◽  
Direct Impact ◽  
Design For Additive Manufacturing ◽  
Physical Phenomena ◽  
Am Processes

Additive Manufacturing (AM) is a new way of part production which opens up new perspectives of conception as mass and cost reduction and increase of functionalities. However these processes have their own characteristics which as for all the manufacturing processes have a direct impact on the manufactured parts quality. Especially, because the manufacturing trajectories have a influence on the physical phenomena during the process, they have also a strong impact on the quality of the produced parts in terms of geometry. In this paper, the choice of manufacturing trajectories and their impacts on the final shape and quality of the parts is integrated into a global Design For Additive Manufacturing (DFAM) methodology which allows to move from functional specifications of a design problem to a proposition of an adapted part for AM processes.

Review: Dimensional Accuracy in Additive Manufacturing Processes

2014 ◽  
Author(s):  
Pil-Ho Lee ◽  
Haseung Chung ◽  
Sang Won Lee ◽  
Jeongkon Yoo ◽  
Jeonghan Ko
Keyword(s):  
Additive Manufacturing ◽  
State Of The Art ◽  
Dimensional Accuracy ◽  
The State ◽  
Manufacturing Processes ◽  
Accuracy Improvement ◽  
Process Characteristics ◽  
Art Research ◽  
Am Processes

This paper reviews the state-of-the-art research related to the dimensional accuracy in additive manufacturing (AM) processes. It is considered that the improvement of dimensional accuracy is one of the major scientific challenges to enhance the qualities of the products by AM. This paper analyzed the studies for commonly used AM techniques with respect to dimensional accuracy. These studies are classified by process characteristics, and relevant accuracy issues are examined. The accuracies of commercial AM machines are also listed. This paper also discusses suggestions for accuracy improvement. With the increase of the dimensional accuracy, not only the application of AM processes will diversify but also their value will increase.

scholarly journals Analysis and characterization of additive manufacturing processes

2021 ◽  
Vol 13 (4) ◽  
pp. 167-180
Author(s):  
Andra TOFAN-NEGRU ◽  
Cristian BARBU ◽  
Amado STEFAN ◽  
Ioana-Carmen BOGLIS
Keyword(s):  
Additive Manufacturing ◽  
Complex Geometry ◽  
Cutting Tools ◽  
Manufacturing Processes ◽  
Layer By Layer ◽  
Advantages And Disadvantages ◽  
Finishing Processes ◽  
Short Time ◽  
Physical Phenomena ◽  
Am Processes

Recently, additive manufacturing (AM) processes have expanded rapidly in various fields of the industry because they offer design freedom, involve layer-by-layer construction from a computerized 3D model (minimizing material consumption), and allow the manufacture of parts with complex geometry (thus offering the possibility of producing custom parts). Also, they provide the advantage of a short time to make the final parts, do not involve the need for auxiliary resources (cutting tools, lighting fixtures or coolants) and have a low impact on the environment. However, the aspects that make these technologies not yet widely used in industry are poor surface quality of parts, uncertainty about the mechanical properties of products and low productivity. Research on the physical phenomena associated with additive manufacturing processes is necessary for proper control of the phenomena of melting, solidification, vaporization and heat transfer. This paper addresses the relevant additive manufacturing processes and their applications and analyzes the advantages and disadvantages of AM processes compared to conventional production processes. For the aerospace industry, these technologies offer possibilities for manufacturing lighter structures to reduce weight, but improvements in precision must be sought to eliminate the need for finishing processes.

Wire + Arc Additive Manufacturing of Metals

2020 ◽  
pp. 106-126
Author(s):  
Krishna Kishore Mugada ◽  
Aravindan Sivanandam ◽  
Ravi Kumar Digavalli
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Manufacturing Sector ◽  
Manufacturing Processes ◽  
Deposition Rates ◽  
Direct Energy Deposition ◽  
Powder Bed ◽  
Direct Energy ◽  
Wire Arc Additive Manufacturing ◽  
Binder Jetting

Wire + Arc additive manufacturing (WAAM) processes have become popular because of their proven capabilities to produce large metallic components with high deposition rates (promoted by arc-based processes) compared to conventional additive manufacturing processes such as powder bed fusion, binder jetting, direct energy deposition, etc. The applications of WAAM processes were constantly increasing in the manufacturing sector, which necessitates an understanding of the process capability to various metals. This chapter outlines the significant outcomes of the WAAM process for most of the engineering metals in terms of microstructure and mechanical properties. Discussion on various defects associated with the processed components is also presented. Potential application of WAAM for different metals such as aluminum and its alloys, titanium, and steels was discussed. The research indicates that the components manufactured by the WAAM process have significant microstructural changes and improved mechanical properties.

scholarly journals Additive Manufacturing in the Construction Industry: The Comparative Competitiveness of 3D Concrete Printing

2021 ◽  
Vol 11 (9) ◽  
pp. 3865
Author(s):  
Siavash H. Khajavi ◽  
Müge Tetik ◽  
Ashish Mohite ◽  
Antti Peltokorpi ◽  
Mingyang Li ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Construction Industry ◽  
Positive Impact ◽  
Three Dimensional ◽  
Cost Effective ◽  
Robotic Arm ◽  
Process Time ◽  
Current State ◽  
The Cost ◽  
The Impact

The construction industry is facing increasing pressure to improve productivity and decrease its environmental impact. Additive manufacturing (AM) technologies, especially three-dimensional concrete printing (3DCP) technology, have provided many benefits for construction. However, holistic comparative studies of the competitiveness of 3DCP and conventional methods, from cost and time perspectives, are lacking. Choosing between the methods is difficult for practitioners. In this study, we investigated the current state of 3DCP in the construction industry using seven distinct scenarios. Our analysis was performed to illustrate the impact of design and supply chain configurations on performance. The results prove the notable competitiveness of 3DCP. In contrast to the conventional construction method, the more complex round design had a positive impact on the cost and process time in 3DCP scenarios. Additionally, we show that on-site 3DCP using a robotic arm was more cost-effective than off-site 3DCP.

Evaluation of Thermal Gelation of F-127 in a Non-Aqueous Solvent and its Suitability as a Support Material for Additive Manufacturing

2014 ◽  
Vol 911 ◽  
pp. 226-231 ◽  
Author(s):  
Muhammad Fahad ◽  
Maqsood Ahmed Khan ◽  
Marianne Gilbert
Keyword(s):  
Additive Manufacturing ◽  
Elevated Temperatures ◽  
Industrial Applications ◽  
Manufacturing Processes ◽  
Support Material ◽  
Support Materials ◽  
Thermal Gelation ◽  
Aqueous Solvent ◽  
Reverse Thermal Gel ◽  
Am Processes

Pluronics are well known for their reverse thermal gel (RTG) formation in aqueous solutions and have been used in a variety of industrial applications. Additive Manufacturing processes that utilize jetting technology require support materials for building parts that comprise holes, cavities and/or overhangs. Currently available support materials include waxes which due to their brittleness, are weak and can lead to accuracy issues during part building via jetting technology. Pluronic F-127 in a non-aqueous solvent (Formamide) have been investigated in this paper for thermal gelation at elevated temperatures and the suitability of this composition as support material for jetting based AM processes have been evaluated.

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