Preliminary Development of a Measurement Reference Using a Research Simplex Atomizer

2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Scott B. Leask ◽  
Alice K. Li ◽  
Vincent G. McDonell ◽  
Scott Samuelsen

Cold-flow spray researchers have an array of diagnostic tools to extract meaningful information on spray characteristics. The efficacy of many of these tools, however, depends heavily on calibration, alignment, human operation, and even the underlying operational theory. This can lead to large discrepancies in data values for seemingly identical setups between workers. The application of experimental data to numerical models is thereby hindered due to inconsistencies in results caused by experimental error. Previously, an attempt was made to produce a “reference spray” through the use of a research simplex atomizer (RSA). As manufacturing processes and diagnostic tools have improved, the RSA is being revisited. Here, a new RSA has been investigated. Fundamental datasets captured from detailed test conditions are presented to provide benchmark data with the intention of other workers testing the reproducibility of the results. Preliminary findings between laboratories show good agreement in droplet size measurements. Further, emphasis is placed on the sensitivity of laser diagnostics used and the effect their operation can incur. To satisfy the requirements of a measurement reference, it is paramount that all workers adhere to similar diagnostic configurations and detail their operating parameters.

Author(s):  
Scott B. Leask ◽  
Alice K. Li ◽  
Vincent G. McDonell ◽  
Scott Samuelsen

Cold-flow spray researchers have an array of diagnostic tools to extract meaningful information on spray characteristics. The efficacy of many of these tools, however, depends heavily on calibration, alignment, and human operation. This can lead to large discrepancies in data values for seemingly identical setups between workers. The application of experimental data to numerical models is thereby hindered due to inconsistencies in results caused by experimental error. Previously, an attempt was made to produce a “standard spray” through the use of a research simplex atomizer (RSA). As manufacturing processes and diagnostic tools have improved, the research simplex atomizer is being revisited. Here, a new research simplex atomizer has been investigated. Fundamental datasets captured from detailed test conditions are presented to provide benchmark data with the intention of other workers testing the reproducibility of the results. Preliminary findings between laboratories show good agreement in droplet size measurements. Further, emphasis is placed on the sensitivity of laser diagnostics used and the effect their operation can incur. To satisfy the requirements of a measurement standard, it is paramount that all workers adhere to similar diagnostic configurations and detail their operating parameters.


2018 ◽  
Vol 2018 ◽  
pp. 1-13
Author(s):  
Yinli Xiao ◽  
Zupeng Wang ◽  
Zhengxin Lai ◽  
Wenyan Song

The development of high-performance aeroengine combustion chambers strongly depends on the accuracy and reliability of efficient numerical models. In the present work, a reacting solver with a steady laminar flamelet model and spray model has been developed in OpenFOAM and the solver details are presented. The solver is firstly validated by Sandia/ETH-Zurich flames. Furthermore, it is used to simulate nonpremixed kerosene/air spray combustion in an aeroengine combustion chamber with the RANS method. A comparison with available experimental data shows good agreement and validates the capability of the new developed solver in OpenFOAM.


2010 ◽  
Vol 37 (4) ◽  
pp. 600-610 ◽  
Author(s):  
Vladan Kuzmanovic ◽  
Ljubodrag Savic ◽  
John Stefanakos

This paper presents two-dimensional (2D) and three-dimensional (3D) numerical models for unsteady phased thermal analysis of RCC dams. The time evolution of a thermal field has been modeled using the actual dam shape, RCC technology and the adequate description of material properties. Model calibration and verification has been done based on the field investigations of the Platanovryssi dam, the highest RCC dam in Europe. The results of a long-term thermal analysis, with actual initial and boundary conditions, have shown a good agreement with the observed temperatures. The influence of relevant parameters on the thermal field of RCC dams has been analyzed. It is concluded that the 2D model is appropriate for the thermal phased analysis, and that the boundary conditions and the mixture properties are the most influential on the RCC dam thermal behavior.


Author(s):  
Nianfeng Wang ◽  
Bicheng Chen ◽  
Xiandong Ge ◽  
Xianmin Zhang ◽  
Wenbin Wang

AbstractCrawling robots have elicited much attention in recent years due to their stable and efficient locomotion. In this work, several crawling robots are developed using two types of soft pneumatic actuators (SPAs), namely, an axial elongation SPA and a dual bending SPA. By constraining the deformation of the elastomeric chamber, the SPAs realize their prescribed motions, and the deformations subjected to pressures are characterized with numerical models. Experiments are performed for verification, and the results show good agreement. The SPAs are fabricated by casting and developed into crawling robots with 3D-printing connectors. Control schemes are presented, and crawling tests are performed. The speeds predicted by the numerical models agree well with the speeds in the experiments.


2021 ◽  
Author(s):  
SARTHAK MAHAPATRA SARTHAK MAHAPATRA ◽  
JONATHAN BELNOUE ◽  
JAMES KRATZ ◽  
DMITRY S. IVANOV ◽  
STEPHEN R. HALLETT

One of the most widely used automated manufacturing processes for composite parts is automated fibre placement (AFP). The deposition process involves the simultaneous warming, lay-up and consolidation of prepreg consisting of multitude of process parameters. Currently, AFP process parameters that ensure part conformance are derived by expensive and time-consuming trial-and-error approaches. The aim of this study is to demonstrate how physics-based finite element simulations that can predict the as manufactured geometry of a preform deposited by AFP can help reduce some of the empiricism associated with current industry practices. Here we particularly focus on the consolidation behaviour of toughened prepregs during the deposition process. An isothermal roller compaction model with thermal properties derived from an independent simplified thermo-mechanical model of the AFP head is used. Additionally, a fully characterised viscoelastic material definition is used for the prepreg tape along with a hyperelastic material for the compaction roller to accurately represent the physical parts. Various lay-up speeds, heater powers and compaction forces are simulated. To reduce the empiricism present in the manufacturing process, the viability of incorporating the numerical models into existing statistical relationships between process parameters and manufactured geometry is examined.


2020 ◽  
Vol 8 (10) ◽  
pp. 756
Author(s):  
Ameen Topa ◽  
Burak Can Cerik ◽  
Do Kyun Kim

The development of numerical simulations is potentially useful in predicting the most suitable manufacturing processes and ultimately improving product quality. Seamless pipes are manufactured by a rotary piercing process in which round billets (workpiece) are fed between two rolls and pierced by a stationary plug. During this process, the material undergoes severe deformation which renders it impractical to be modelled and analysed with conventional finite element methods. In this paper, three-dimensional numerical simulations of the piercing process are performed with an arbitrary Lagrangian–Eulerian (ALE) formulation in LS-DYNA software. Details about the material model as well as the elements’ formulations are elaborated here, and mesh sensitivity analysis was performed. The results of the numerical simulations are in good agreement with experimental data found in the literature and the validity of the analysis method is confirmed. The effects of varying workpiece velocity, process temperature, and wall thickness on the maximum stress levels of the product material/pipes are investigated by performing simulations of sixty scenarios. Three-dimensional surface plots are generated which can be utilized to predict the maximum stress value at any given combination of the three parameters.


1994 ◽  
Author(s):  
K. Funazaki

Measurements of wake-affected heat transfer distributions on a flat plate are made by use of a wake generator that consists of a rotating disk and several types of circular cylinders. The main purpose of this study is to construct a wake-induced transition model in terms of an intermittency factor, considering the evolution of the wake-induced turbulent region, a so-called turbulent patch in a distance-time diagram. A comparison between the proposed transition model and the measured heat transfer data reveals that the transition model yields good agreement with the measured data of all test conditions in this study.


Micromachines ◽  
2021 ◽  
Vol 12 (11) ◽  
pp. 1432
Author(s):  
Lev Zakhvatkin ◽  
Alex Schechter ◽  
Eilam Buri ◽  
Idit Avrahami

During aerial missions of fuel-cell (FC) powered drones, the option of FC edge cooling may improve FC performance and durability. Here we describe an edge cooling approach for fixed-wing FC-powered drones by removing FC heat using the ambient air during flight. A set of experiments in a wind tunnel and numerical simulations were performed to examine the efficiency of FC edge cooling at various flight altitudes and cruise speeds. The experiments were used to validate the numerical model and prove the feasibility of the proposed method. The first simulation duplicated the geometry of the experimental setup and boundary conditions. The calculated temperatures of the stack were in good agreement with those of the experiments (within ±2 °C error). After validation, numerical models of a drone’s fuselage in ambient air with different radiator locations and at different flight speeds (10–30 m/s) and altitudes (up to 5 km) were examined. It was concluded that onboard FC edge cooling by ambient air may be applicable for velocities higher than 10 m/s. Despite the low pressure, density, and Cp of air at high altitudes, heat removal is significantly increased with altitude at all power and velocity conditions due to lower air temperature.


2020 ◽  
Author(s):  
Simone Mancini ◽  
Koen Boorsma ◽  
Marco Caboni ◽  
Marion Cormier ◽  
Thorsten Lutz ◽  
...  

Abstract. The disruptive potential of floating wind turbines has attracted the interest of both industry and scientific community. Lacking a rigid foundation, such machines are subject to large displacements whose impact on the aerodynamic performance is not yet fully acknowledged. In this work, the unsteady aerodynamic response to an harmonic surge motion of a scaled version of the DTU10MW turbine is investigated in detail. The imposed displacements have been chosen representative of typical platform motions. The results of different numerical models are validated against high fidelity wind tunnel tests specifically focused on the aerodynamics. Also a linear analytical model, relying on the quasi-steady assumption, is presented as a theoretical reference. The unsteady responses are shown to be dominated by the first surge harmonic and a frequency domain characterization, mostly focused on the thrust oscillation, is conducted involving aerodynamic damping and mass parameters. A very good agreement among codes, experiments and quasi-steady theory has been found clarifying some literature doubts. A convenient way to describe the unsteady results in non-dimensional form is proposed, hopefully serving as reference for future work.


2014 ◽  
Vol 694 ◽  
pp. 187-192
Author(s):  
Jin Xiang Wu ◽  
Jian Sun ◽  
Xiang Gou ◽  
Lian Sheng Liu

The three-dimensional coupled explicit Reynolds Averaged Navier–Stokes (RANS) equations and the two equation shear-stress transport k-w (SST k-w) model has been employed to numerically simulate the cold flow field in a special-shaped cavity-based supersonic combustor. In a cross-section shaped rectangular, hypersonic inlet with airflow at Mach 2.0 chamber, shock structures and flow characteristics of a herringbone-shaped boss and a herringbone-shaped cavity models were discussed, respectively. The results indicate: Firstly, according to the similarities of bevel-cutting shock characteristics between the boss case and the cavity case, the boss structure can serve as an ideal alternative model for shear-layer. Secondly, the eddies within cavity are composed of herringbone-spanwise vortexes, columnar vortices in the front and main-spanwise vortexes in the rear, featuring tilting, twisting and stretching. Thirdly, the simulated bottom-flow of cavity is in good agreement with experimental result, while the reverse flow-entrainment resulting from herringbone geometry and pressure gradient. However, the herringbone-shaped cavity has a better performance in fuel-mixing.


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