Supercritical Carbon Dioxide Centripetal Compressor—Aerodynamic Design and Analysis of Off Design Conditions

2019 ◽  
Vol 5 (4) ◽  
Author(s):  
Xuefei Du ◽  
Dengtao Yu ◽  
Dan Luo ◽  
Diangui Huang
Keyword(s):  
Carbon Dioxide ◽  
Numerical Simulation ◽  
Supercritical Carbon Dioxide ◽  
Guide Vane ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Thermal Design ◽  
Test Method ◽  
Characteristic Line ◽  
Supercritical Carbon

Abstract Based on the design of the supercritical carbon dioxide (SCO2) centripetal compressor, this paper adopts the orthogonal design test method to optimize the pear-shaped volute, designs the front guide vane with the third-order Bezier curve, and designs the outlet by the equal section method. The numerical simulation calculation and analysis of the design conditions and variable conditions of the SCO2 centripetal compressor are carried out. The results at design conditions show that the isentropic efficiency is 92%, the pressure ratio is 1.21, and the mass flow rate is 195.9 kg/s, which is close to the thermal design and level simulation results; the results of variable conditions show that the efficiency of the SCO2 centripetal compressor-flow and pressure ratio-flow characteristic line is similar to that of multistage axial flow compressor. The supercritical carbon dioxide centripetal compressor designed in this paper meets the design requirements, and its feasibility is proved through numerical simulation.

Numerical Simulation of the Performance of an Axial Compressor Operating With Supercritical Carbon Dioxide

2018 ◽  
Author(s):  
Jinlan Gou ◽  
Wei Wang ◽  
Can Ma ◽  
Yong Li ◽  
Yuansheng Lin ◽  
...  
Keyword(s):  
Carbon Dioxide ◽  
Numerical Simulation ◽  
Supercritical Carbon Dioxide ◽  
Critical Point ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Axial Compressor ◽  
Brayton Cycle ◽  
Supercritical Carbon

Using supercritical carbon dioxide (SCO2) as the working fluid of a closed Brayton cycle gas turbine is widely recognized nowadays, because of its compact layout and high efficiency for modest turbine inlet temperature. It is an attractive option for geothermal, nuclear and solar energy conversion. Compressor is one of the key components for the supercritical carbon dioxide Brayton cycle. With established or developing small power supercritical carbon dioxide test loop, centrifugal compressor with small mass flow rate is mainly investigated and manufactured in the literature; however, nuclear energy conversion contains more power, and axial compressor is preferred to provide SCO2 compression with larger mass flow rate which is less studied in the literature. The performance of the axial supercritical carbon dioxide compressor is investigated in the current work. An axial supercritical carbon dioxide compressor with mass flow rate of 1000kg/s is designed. The thermodynamic region of the carbon dioxide is slightly above the vapor-liquid critical point with inlet total temperature 310K and total pressure 9MPa. Numerical simulation is then conducted to assess this axial compressor with look-up table adopted to handle the nonlinear variation property of supercritical carbon dioxide near the critical point. The results show that the performance of the design point of the designed axial compressor matches the primary target. Small corner separation occurs near the hub, and the flow motion of the tip leakage fluid is similar with the well-studied air compressor. Violent property variation near the critical point creates troubles for convergence near the stall condition, and the stall mechanism predictions are more difficult for the axial supercritical carbon dioxide compressor.

CFD Simulation of a Supercritical Carbon Dioxide Radial-Inflow Turbine, Comparing the Results of Using Real Gas Equation of Estate and Real Gas Property File

2016 ◽  
Vol 846 ◽  
pp. 85-90 ◽  
Author(s):  
Mostafa Odabaee ◽  
Emilie Sauret ◽  
Kamel Hooman
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Cfd Simulation ◽  
Pressure Ratio ◽  
Computational Cost ◽  
Real Gas ◽  
Table Method ◽  
Radial Inflow Turbine ◽  
Solar Resource ◽  
Supercritical Carbon

The present study explores CFD analysis of a supercritical carbon dioxide (SCO2) radial-inflow turbine generating 100kW from a concentrated solar resource of 560oC with a pressure ratio of 2.2. Two methods of real gas property estimations including real gas equation of estate and real gas property (RGP) file - generating a required table from NIST REFPROP - were used. Comparing the numerical results and time consumption of both methods, it was shown that equation of states could insert a significant error in thermodynamic property prediction. Implementing the RGP table method indicated a very good agreement with NIST REFPROP while it had slightly more computational cost compared to the RGP table method.

scholarly journals Numerical Simulation on BLEVE Mechanism of Supercritical Carbon Dioxide

2015 ◽  
Vol 75 ◽  
pp. 880-885 ◽  
Author(s):  
Yao Zhao ◽  
Zhenyi Liu ◽  
Xiaohui Shi ◽  
Xinming Qian ◽  
Yi Zhou ◽  
...  
Keyword(s):  
Carbon Dioxide ◽  
Numerical Simulation ◽  
Supercritical Carbon Dioxide ◽  
Supercritical Carbon

The Role of Turbomachinery Performance in the Optimization of Supercritical Carbon Dioxide Power Systems

2019 ◽  
Author(s):  
Alessandro Romei ◽  
Paolo Gaetani ◽  
Andrea Giostri ◽  
Giacomo Persico
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Power Systems ◽  
Pressure Ratio ◽  
Plant Size ◽  
Cycle Performance ◽  
Small Contribution ◽  
Compression Process ◽  
Multiple Cycle ◽  
Supercritical Carbon

Abstract The successful penetration of supercritical carbon dioxide (sCO2) power systems in the energy market largely depends on the achievable turbomachinery performance. The present study illustrates a systematic framework where both the compressor and the turbine are designed via validated (within ±2% pts against experiments) mean-line tools and the related impact on cycle performance estimates is quantitatively and qualitatively assessed. A significant effort is devoted to the analysis of centrifugal compressor performance operating close to the critical point, where sharp thermodynamic property variations may make critical the compression process. The analysis is performed for different compressor sizes and pressure ratios, showing a comparatively small contribution of compressor-intake fluid conditions to the machine efficiency, which may achieve technological competitive values (82 ÷ 85%) for representative full-scale sizes. Two polynomial correlations for both turbomachinery efficiencies are devised as a function of proper similarity parameters accounting for machine sizes and loadings. Such correlations can be easily embedded in power cycle optimizations, which are usually carried out assuming constant-turbomachinery efficiency, thus ignoring the effects of plant size and cycle operating parameters. Efficiency correlations are finally exploited to perform several optimizations of a recompressed sCO2 cycle, by varying multiple cycle parameters (i.e. maximum and minimum temperature, pressure ratio and net power output). The results highlight that the replacement of constant-efficiency assumption with the proposed correlations leads to more accurate performance predictions (i.e. cycle efficiency can differ by more than 4% pts), showing in particular that an optimal pressure ratio exists in the range 2 ÷ 5 for all the investigated configurations.

scholarly journals Aerodynamic Optimization Design of a 150 kW High Performance Supercritical Carbon Dioxide Centrifugal Compressor without a High Speed Requirement

2020 ◽  
Vol 10 (6) ◽  
pp. 2093 ◽  
Author(s):  
Dongbo Shi ◽  
Yonghui Xie
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
High Speed ◽  
Design Method ◽  
Pressure Ratio ◽  
Aerodynamic Optimization ◽  
Design Software ◽  
Supercritical Carbon

Supercritical carbon dioxide (S-CO2) Brayton cycle technology has the advantages of excellent energy density and heat transfer. The compressor is the most critical and complex component of the cycle. Especially, in order to make the system more reliable and economical, the design method of a high efficiency compressor without a high speed requirement is particularly important. In this paper, thermodynamic design software of a S-CO2 centrifugal compressor is developed. It is used to design the 150 kW grade S-CO2 compressor at the speed of 40,000 rpm. The performance of the initial design is carried out by a 3-D aerodynamic analysis. The aerodynamic optimization includes three aspects: numerical calculation, design software and the flow part geometry parameters. The aerodynamic performance and the off-design performance of the optimal design are obtained. The results show that the total static efficiency of the compressor is 79.54%. The total pressure ratio is up to 1.9. The performance is excellent, and it can operate normally within the mass flow rate range of 5.97 kg/s to 11.05 kg/s. This research provides an intelligent and efficient design method for S-CO2 centrifugal compressors with a low flow rate and low speed, but high pressure ratio.

Comparison of CFD Predictions of Supercritical Carbon Dioxide Axial Flow Turbines Using a Number of Turbulence Models

2021 ◽  
Author(s):  
AbdElRahman AbdElDayem ◽  
Martin T. White ◽  
Abdulnaser I. Sayma
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Eddy Viscosity ◽  
Axial Flow ◽  
Turbulence Models ◽  
Loss Assessment ◽  
Cfd Simulations ◽  
Loss Coefficients ◽  
Line Design ◽  
Supercritical Carbon

Abstract A detailed loss assessment of an axial turbine stage operating with a supercritical carbon dioxide (sCO2) based mixture, namely titanium tetrachloride (CO2-TiCl4 85-15%), is presented. To assess aerodynamic losses, computational fluid dynamics (CFD) simulations are conducted using a geometry generated using mean-line design equations which is part of the work delivered to the SCARABEUS project [1]. The CFD simulations are 3D steady state and employ a number of turbulence models to investigate various aerodynamic loss mechanisms. Two categories of turbulence models are used: Eddy Viscosity and Reynold’s Stress models (RSM). The Eddy Viscosity models are the k-ε, k-ε RNG, k-ω, k-ω SST and k-ω Generalized while the RSM models are BSL, LRR, w-RSM and k-ε EARSM. The comparison between different turbulence models showed minor deviations in mass-flow rate, power output and blade loading while significant deviations appear in the loss coefficients and the degree of reaction. It is noted that the k-ε model gives the highest loss coefficients and the lowest isentropic efficiencies while most of the RSM models indicate higher efficiencies and lower loss coefficients. At off-design conditions a sensitivity study revealed that the k-ε RNG model records the sharpest drop in the isentropic efficiency of 8.24% at low mass flowrate reaching 30% off-design. The efficiency sensitivity is found to be less for the other tested models getting 3.1% drop in efficiency for the LRR RSM model.

Numerical simulation of the abrasive supercritical carbon dioxide jet: The flow field and the influencing factors

2016 ◽  
Vol 28 (2) ◽  
pp. 238-246 ◽  
Author(s):  
Zhen-guo He ◽  
Gen-sheng Li ◽  
Hai-zhu Wang ◽  
Zhong-hou Shen ◽  
Shou-ceng Tian ◽  
...  
Keyword(s):  
Carbon Dioxide ◽  
Numerical Simulation ◽  
Supercritical Carbon Dioxide ◽  
Flow Field ◽  
Influencing Factors ◽  
Supercritical Carbon
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