Fiber Diameter-Dependent Elastic Deformation in Polymer Composites—A Numerical Study

Author(s):  
Nitin Garg ◽  
Gurudutt Chandrashekar ◽  
Farid Alisafaei ◽  
Chung-Souk Han

Abstract Microbeam bending and nano-indentation experiments illustrate that length scale-dependent elastic deformation can be significant in polymers at micron and submicron length scales. Such length scale effects in polymers should also affect the mechanical behavior of reinforced polymer composites, as particle sizes or diameters of fibers are typically in the micron range. Corresponding experiments on particle-reinforced polymer composites have shown increased stiffening with decreasing particle size at the same volume fraction. To examine a possible linkage between the size effects in neat polymers and polymer composites, a numerical study is pursued here. Based on a couple stress elasticity theory, a finite element approach for plane strain problems is applied to predict the mechanical behavior of fiber-reinforced epoxy composite materials at micrometer length scale. Numerical results show significant changes in the stress fields and illustrate that with a constant fiber volume fraction, the effective elastic modulus increases with decreasing fiber diameter. These results exhibit similar tendencies as in mechanical experiments of particle-reinforced polymer composites.

2019 ◽  
Vol 39 (1-2) ◽  
pp. 21-30
Author(s):  
Mahmoud Mohamed ◽  
Mohamed M Selim ◽  
Haibin Ning ◽  
Selvum Pillay

The mechanical properties of fiber-reinforced polymer composites depend on several aspects such as the characteristics of constituents, fiber volume fraction, and manufacturing techniques. Fiber prestressing is considered a very attractive manufacturing technique that can be used to produce fiber-reinforced polymer composites with high mechanical properties. This technique has the potential to eliminate or reduce some manufacturing problems like fiber waviness. In the present study, a new approach was used to prepare prestressed fiber-reinforced polymer composites. Unidirectional E-glass fiber-stitched mats were impregnated with epoxy matrix through vacuum-assisted resin transfer molding process. Once the infusion was done, a pre-calculated tensile force was applied to the fiber mats through a hydraulic tensile machine. The impregnated fiber mats were left under tension and vacuum during curing of the epoxy matrix (24 h). Five prestressed samples were prepared by using five different prestressing levels 20, 40, 60, 80, and 100 MPa. In addition, non-prestressed (control) sample was prepared for the purpose of comparison. The influence of fiber prestressing on fiber waviness, fiber volume fraction, and void content was investigated. Flexural, tensile, and compression tests were performed to observe the effect of fiber prestressing on the mechanical properties. The results have shown the success of this new approach in producing prestressed fiber-reinforced polymer composites with high mechanical properties comparing to non-prestressed composites. The microstructure analysis has shown dramatical reduction in fiber waviness for the prestressed samples over control sample. All prestressed samples have shown higher fiber volume fraction and lower void content comparing to the control sample. Also the results have shown as the prestressing level increases, fiber volume fraction increase and void content decreases. Prestressing levels of 40 and 60 MPa were found to be the best candidates, they have led to an increase in tensile strength, compressive strength, and flexural strength by 24.2%, 72.5%, 28% and 28.6%, 100.4%, 26.1%, respectively, comparing to the non-prestressed sample. Ease of implementation and promising results of this new approach would attract the attention toward it. Automotive industry is one potential nominee to apply this approach during manufacturing of fiber-reinforced polymer leaf spring.


2018 ◽  
Vol 37 (9) ◽  
pp. 636-654 ◽  
Author(s):  
Md. Touhid Alam Ansari ◽  
Kalyan Kumar Singh ◽  
Mohammad Sikandar Azam

Fiber-reinforced polymer composites are becoming suitable and substantial materials in the repair and replacement of conventional metallic materials because of their high strength and stiffness. These composites undergo various types of static and fatigue loads during service. One of the major tests that conventional and composite materials have to experience is fatigue test. It refers to the testing for the cyclic behavior of materials. Composite materials are different from metals, as they indicate a distinct behavior under fatigue loading. The fatigue damage and failure mechanisms are more intricate in composite materials than in metals in which a crack initiates and propagates up to fracture. In composite materials, several micro-cracks initiate at the primary stage of the fatigue growth, resulting in the initiation of various types of fatigue damage. Fiber volume fraction is an important parameter to describe a composite laminate. The fatigue strength increases with the increase of the fiber volume fraction to a certain level and then decreases because of the lack of enough resin to grip the fibers. The fatigue behavior of fiber-reinforced polymer composites depends on various factors, e.g., constituent materials, manufacturing process, hysteresis heating, fiber orientation, type of loading, interface properties, frequency, mean stress, environment. This review paper explores the effects of various parameters like fiber type, fiber orientation, fiber volume fraction, etc. on the fatigue behavior of fiber-reinforced polymer composites.


2021 ◽  
Vol 5 (9) ◽  
pp. 234
Author(s):  
Marwane Rouway ◽  
Mourad Nachtane ◽  
Mostapha Tarfaoui ◽  
Nabil Chakhchaoui ◽  
Lhaj El Hachemi Omari ◽  
...  

Biocomposites based on thermoplastic polymers and natural fibers have recently been used in wind turbine blades, to replace non-biodegradable materials. In addition, carbon nanofillers, including carbon nanotubes (CNTs) and graphene nanoplatelets (GNPs), are being implemented to enhance the mechanical performance of composites. In this work, the Mori–Tanaka approach is used for homogenization of a polymer matrix reinforced by CNT and GNP nanofillers for the first homogenization, and then, for the second homogenization, the effective matrix was used with alfa and E-glass isotropic fibers. The objective is to study the influence of the volume fraction Vf and aspect ratio AR of nanofillers on the elastic properties of the composite. The inclusions are considered in a unidirectional and random orientation by using a computational method by Digimat-MF/FE and analytical approaches by Chamis, Hashin–Rosen and Halpin–Tsai. The results show that CNT- and GNP-reinforced nanocomposites have better performance than those without reinforcement. Additionally, by increasing the volume fraction and aspect ratio of nanofillers, Young’s modulus E increases and Poisson’s ratio ν decreases. In addition, the composites have enhanced mechanical characteristics in the longitudinal orientation for CNT- reinforced polymer and in the transversal orientation for GNP-reinforced polymer.


2020 ◽  
Vol 15 ◽  
pp. 155892502091072 ◽  
Author(s):  
Baris Sabuncuoglu ◽  
Stepan V Lomov

Fiber/matrix debonding behavior of steel fiber composites is analyzed using a parametric finite element modeling procedure and compared with conventional composites with carbon and glass fibers. Cohesive surfaces are applied to fiber–matrix interface to simulate the debonding behavior, while the interface strength properties of steel fiber are obtained with and without surface treatment. The effect of various parameters on the debonding behavior is investigated, including stress concentrations, fiber diameter, fiber shape, and fiber volume fraction, using the parametric model. The influence of stress concentrations is determined to be much lower than the debonding strength. Debonding damage is more evident in larger fibers compared to smaller ones. Earlier and sudden interface separation is observed with the polygonal steel fibers compared to the circular ones. Increase in the fiber volume ratio increases the debonding opening distance but does not affect the opening angle significantly. The results can be useful for assessing possibilities to use steel fibers to increase toughness of the composites in comparison with glass and carbon reinforcement.


2020 ◽  
Vol 1012 ◽  
pp. 14-19
Author(s):  
Michelle Souza Oliveira ◽  
Fabio da Costa Garcia Filho ◽  
Fernanda Santos da Luz ◽  
Artur Camposo Pereira ◽  
Luana Cristyne da Cruz Demosthenes ◽  
...  

Composite materials are being extensively studied for ballistic armor. Their main advantage is connected to the possibility of deeply reducing weight and costs by maintaining high performances in terms of strength and security. Epoxy composites are reinforced with natural fibers which are replacing other synthetic reinforcement materials. Composites are prepared using polymers as matrix material because of ease of production with different reinforcements. The mechanical strength of the natural fiber reinforced polymer composites has been compared with synthetic fiber reinforced polymer composites and it is found that for achieving equivalent mechanical strength of the material, the volume fraction of the natural fiber should be much higher than synthetic fiber. This work being an experimental study on untreated “as received” fique fabric-reinforced epoxy composites, to demonstrate the potential of this renewable source of natural fiber for use in a number of applications.


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