scholarly journals Experimental Study and Model Predictive Control of a Lean-Burn Gasoline Engine Coupled With a Passive Selective Catalytic Reduction System

2019 ◽  
Vol 141 (9) ◽  
Author(s):  
Qinghua Lin ◽  
Pingen Chen ◽  
Vitaly Y. Prikhodko

Lean-burn gasoline engines have demonstrated 10–20% engine efficiency gain over stoichiometric engines and are widely considered as a promising technology for meeting the 54.5 miles-per-gallon (mpg) corporate average fuel economy standard by 2025. Nevertheless, nitrogen oxides (NOx) emissions control for lean-burn gasoline for meeting the stringent Environmental Protection Agency tier 3 emission standards has been one of the main challenges toward the commercialization of highly efficient lean-burn gasoline engines in the United States. Passive selective catalytic reduction (SCR) systems, which consist of a three-way catalyst (TWC) and SCR, have demonstrated great potentials of effectively reducing NOx emissions for lean gasoline engines at low cost. However, passive SCR operation may cause significant fuel penalty since rich engine combustion is required for ammonia generation. The purpose of this study is to develop a model-predictive control (MPC) scheme for a lean-burn gasoline engine coupled with a passive SCR system to minimize the total equivalent fuel penalty associated with passive SCR operation while satisfying stringent NOx and ammonia (NH3) emissions requirements. Simulation results demonstrate that the MPC approach can reduce the fuel penalty by 43.9% in a simulated US06 cycle and 28.0% in a simulated urban dynamometer driving schedule (UDDS) cycle, respectively, compared to the baseline control, while achieving over 97% DeNOx efficiency and less than 15 ppm tailpipe ammonia slip. The proposed MPC controller can potentially enable highly efficient lean-burn gasoline engines while meeting the stringent Environmental Protection Agency tier 3 emission standards.

Author(s):  
Qinghua Lin ◽  
Pingen Chen ◽  
Vitaly Y. Prikhodko

Lean-burn gasoline engines have demonstrated 10–20% engine efficiency gain over stoichiometric engines and are widely considered as a promising technology for meeting the 54.5 miles-per-gallon (mpg) Corporate Average Fuel Economy standard by 2025. Nevertheless, NOx emissions control for lean-burn gasoline for meeting the stringent EPA Tier 3 emission standards has been one of the main challenges towards the commercialization of highly-efficient lean-burn gasoline engines in the United States. Passive selective catalytic reduction (SCR) systems, which consist of a three-way catalyst and SCR, have demonstrated great potentials of effectively reducing NOx emissions for lean gasoline engines but may cause significant fuel penalty due to ammonia generation via rich engine combustion. The purpose of this study is to develop a model-predictive control (MPC) scheme for a lean-burn gasoline engine coupled with a passive SCR system to minimize the fuel penalty associated with passive SCR operation while satisfying stringent NOx and NH3 emissions requirements. Simulation results demonstrate that the MPC-based control can reduce the fuel penalty by 47.7% in a simulated US06 cycle and 32.0% in a simulated UDDS cycle, compared to the baseline control, while achieving over 96% deNOx efficiency and less than 15 ppm tailpipe ammonia slip. The proposed MPC control can potentially enable high engine efficiency gain for highly-efficient lean-burn gasoline engine while meeting the stringent EPA Tier 3 emission standards.


Author(s):  
Dakota Strange ◽  
Pingen Chen ◽  
Vitaly Y. Prikhodko ◽  
James E. Parks

Passive selective catalytic reduction (SCR) has emerged as a promising NOx reduction technology for highly-efficient lean-burn gasoline engines to meet stringent NOx emission regulation in a cost-effective manner. In this study, a prototype passive SCR which includes an upstream three-way catalyst (TWC) with added NOx storage component, and a downstream urealess SCR catalyst, was investigated. Engine experiments were conducted to investigate and quantify the dynamic NOx storage/release behaviors as well as dynamic NH3 generation behavior on the new TWC with added NOx storage component. Then, the lean/rich mode-switching timing control was optimized to minimize the fuel penalty associated with passive SCR operation. Simulation results show that, compared to the baseline mode-switching timing control, the optimized control can reduce the passive SCR-related fuel penalty by 6.7%. Such an optimized mode-switching timing control strategy is rather instrumental in realizing significant fuel efficiency benefits for lean-burn gasoline engines coupled with cost-effective passive SCR systems.


Author(s):  
Qinghua Lin ◽  
Pingen Chen ◽  
Vitaly Y. Prikhodko ◽  
James E. Parks

Passive selective catalytic reduction (SCR) systems have been considered as a promising technology for reducing NOx emissions for highly-efficient lean burn gasoline engines. Since passive SCR requires intermittent rich operation for self-generating ammonia (NH3) for NOx reduction in the lean phase, the fuel penalty associated with NH3 generation may be significant. To address this issue, a new prototype passive SCR system with NOx storage capability was recently investigated. The three-way catalyst (TWC) with added NOx storage capability is able to enhance NH3 production rate by utilizing pre-stored NOx and thus reduce the fuel cost related to NH3 production. The main purpose of this study is to reduce the ammonia generation cost by: 1) proposing a new passive SCR system architecture that includes two TWC stages; and 2) developing and optimizing a novel non-uniform cylinder-to-cylinder combustion (NUCCC) control. Optimization results based on the experimental data from a physical engine platform, demonstrate that the new passive SCR system (with NOx storage components on TWCs), in conjunction with optimized NUCCC control, is capable of reducing ammonia specific fuel consumption (ASFC) by 30.2%, when compared to a uniform cylinder-to-cylinder combustion (UCCC)-controlled baseline passive SCR system. Such a novel NUCCC control and innovative passive SCR configuration, will be very instrumental in creating cost-effective lean NOx emission control solutions for lean-burn engines in the future.


Author(s):  
Myoungjin Kim ◽  
Sihun Lee ◽  
Wootae Kim

In-cylinder flows such as tumble and swirl have an important role on the engine combustion efficiencies and emission formations. In particular, the tumble flow, which is dominant in-cylinder flow in current high performance gasoline engines, has an important effect on the fuel consumptions and exhaust emissions under part load conditions. Therefore, it is important to know the effect of the tumble ratio on the part load performance and optimize the tumble ratio of a gasoline engine for better fuel economy and exhaust emissions. First step in optimizing a tumble flow is to measure a tumble ratio accurately. In this research the tumble flow was measured, compared and correlated using three different measurement methods: steady flow rig, 2-Dimensional PIV, and 3-Dimensional PTV. Engine dynamometer test was performed to find out the effect of the tumble ratio on the part load performance. Dynamometer test results of high tumble ratio engine showed faster combustion speed, retarded MBT timing, higher exhaust emissions, and a better lean burn combustion stability. Lean limit of the baseline engine was expanded from A/F=18:1 to A/F=21:1 by increasing a tumble ratio using MTV.


2015 ◽  
Vol 2 (1) ◽  
pp. 47 ◽  
Author(s):  
Susan Collet ◽  
Toru Kidokoro ◽  
Yukio Kinugasa ◽  
Prakash Karamchandani ◽  
Allison DenBleyker

Quantifying the proportion of normal- and high-emitting vehicles and their emissions is vital for creating an air quality improvement strategy for emission reduction policies. This paper includes the California LEV III and United States Environmental Protection Agency Tier 3 vehicle regulations in this projection of high emitter quantification for 2018 and 2030. Results show high emitting vehicles account for up to 6% of vehicle population and vehicle miles traveled. Yet, they will contribute to over 75% of exhaust and 66% of evaporative emissions. As these high emitting vehicles are gradually retired from service and are removed from the roads, the overall effect on air quality from vehicle emissions will be reduced.


Author(s):  
Peter Eggleton ◽  
Robert Dunn

Analyses were carried out of the exhaust emissions from locomotives in Canadian railway operations based on data as of the end of 2001. The authors found that locomotive technology used in the fleet significantly influenced the emission factor while duty cycles had a lesser influence. This is because despite using less fuel for the horse-power produced, the newer diesel engines produce more emissions per unit of fuel consumed. Since 1997, there has been a significant change in the locomotive fleet profile as the Canadian Class I railways replace their 1970s’ era 3,000HP SD-40 type locomotives with modern fuel-efficient 4,300 to 6,000HP locomotives. The new locomotives being introduced, or when re-manufactured, after January 1st 2000 meet the Tier 0 emission standards of the U.S. Environmental Protection Agency. Unlike the U.S.A. where the emissions limits are the subject of legislated standards, the current Canadian situation is a voluntary one aiming to keep, country-wide, locomotive emissions of oxides of nitrogen (NOx) below a cap of 115,000 tonnes per year. The authors’ analyses provide a database upon which trends and scenarios can be examined vis-a-vis the voluntary cap set by the Railway Association of Canada for the period 1995 to 2005 in its Memorandum of Understanding with Environment Canada regarding railway locomotive emissions.


ROTASI ◽  
2014 ◽  
Vol 16 (4) ◽  
pp. 48
Author(s):  
Syaiful Syaiful ◽  
Iseu Andriani

Diesel engines many are used as transportation mode in the land and sea compared with gasoline engines due to their high efficiency and durability. However, diesel engine releases much more NOx and soot emissions than that of gasoline engine. NOx is formed from a reaction of Nitrogen and Oxygen at high temperature. If these emissions are breathed into human body resulting respiratory disorders such as emphysema and bronchitis as well as lungs tissue damage. Therefore, NOx emissions controll is required to reduce them reaching under a threshold level. An effective method for controlling NOx emissions produced by the diesel engines is by injecting ammonia obtained from urea into selective catalytic reduction (SCR method) system. Ammonia by means of catalyst reacts with NOx forming Nitrogen (N2) and Water (H2O). Therefore, a chance of each ammonia particle to react with each NOx particle is required to consider. A reaction quality between ammmonia and NOx particles can be increased by improving a mixing index. One of the methods to increase the mixing index is by using a dynamic mixer.There are several factors which influence the increase of mixing index. One of these factors is a location of ammonia injector. Since this work is focused on investigating the effect of ammonia injector location on the mixing index of ammonia to diesel engine exhaust gases which content of NOx emissions


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