A New Vascular System Highly Efficient in the Storage and Transport of Healing Agent for Self-Healing Wind Turbine Blades

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Rulin Shen ◽  
Ryoichi S. Amano ◽  
Giovanni Lewinski ◽  
Arun Kumar Koralagundi Matt

Self-healing wind turbine blades offer a substantial offset for costly blade repairs and failures. We discuss the efforts made to optimize the self-healing properties of wind turbine blades and provide a new system to maximize this offset. Copper wire coated by paraffin wax was embedded into fiber-reinforced polymer (FRP) samples incorporated with Grubbs' first-generation catalyst. The wires were extracted from cured samples to create cavities that were then injected with the healing agent, dicyclopentadiene (DCPD). Upon sample failure, the DCPD and catalyst react to form a thermosetting polymer to heal any crack propagation. Three-point bending flexural tests were performed to obtain the maximum flexural strengths of the FRP samples before and after recovery. Using those results, a hierarchy of various vascular network configurations was derived. To evaluate the healing system's effect in a real-life application, a prototype wind turbine was fabricated and wind tunnel testing was conducted. Using ultraviolet (UV) dye, storage and transport processes of the healing agent were observed. After 24 h of curing time, Raman spectroscopy was performed. The UV dye showed dispersion into the failure zone, and the Raman spectra showed the DCPD was polymerized to polydicyclopentadiene (PDCPD). Both the flexural and wind tunnel test samples were able to heal successfully, proving the validity of the process.

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Arun Kumar Koralagundi Matt ◽  
Saman Beyhaghi ◽  
Ryoichi S. Amano ◽  
Jie Guo

Development of high bending stresses due to a sudden gust of wind is a significant cause for the failure of wind turbine blades. Self-healing provides a fool proof safety measure against catastrophic failure by healing the damages autonomously, as they originate. In this study, biomimetic, vascular channel type of self-healing was implemented in glass fiber reinforced polymer matrix composite that is used in wind turbine blades. Microscale borosilicate tubes are used to supply the healing agent to the epoxy type of thermoset polymer matrix, and the healing was very effective. However, 25% decrease in tensile strength and 9% decrease in three-point bending flexural strength were imminent with the inclusion of a single layer of vascular vessels in the composite material. Three-point bending tests were performed before and after self-healing of flat specimens to find the extent of recovery of flexural strength on using vascular channel type of self-healing. An average recovery of flexural strength of 84.52% was obtained using a single layer of vascular vessels on the tensile stress side of three-point bending. Breakage and bleeding of the healing agent within the composite specimens during three-point bending tests were observed in real-time. Based on the encouraging findings, the above self-healing feature was successfully implemented in a prototype wind turbine.


2020 ◽  
Vol 142 (8) ◽  
Author(s):  
Rulin Shen ◽  
Meijian Ren ◽  
Ryoichi S. Amano ◽  
Mingjun Long ◽  
Yanling Gong

Abstract Self-healing is a promising way to solve the difficulty in wind turbine blades repair, yet the embedded healing agent may have a disadvantage because of being exposed to outdoor for a long time. Pressurized delivery of the healing agent in real-time when the blade is damaged may be the solution to avoid the disadvantage healing agent. In this paper, the healing agent was pumped to the damaged area by a peristaltic pump, and the healing effect was evaluated by the recovery rate of the residual flexural strength after impact and the image of ultrasonic C-scan. To evaluate the healing effect of different damage degrees, 10 J, 15 J, 20 J, and 25 J impact energies were applied. The fluid tracer test showed that the healing agent could penetrate in the damaged areas after the impact of 15 J, 20 J and 25 J, while the three-point bending test revealed that the healing efficiency was the highest with 20 J (85.2%). The ultrasonic C-scan and optical photos of the sample showed that the images of the healing area were almost consistent with those of the un-impacted area, indicating that the damaged area is healed well. Based on the success of plate samples, the self-healing of the wind turbine blade-scale prototype was then carried out. Twenty-joule impact was exerted on the blade prototype, and the healing agent was pumped to the damaged area using the peristaltic pump similar to the same procedure as that of the plate specimen. Ultrasonic C-scan and optical images of the damaged area showed that the prototype was healed well in comparison with those of the plate specimens, indicating that the application of pressurized delivery of the healing agent system in the self-healing of wind turbine blade prototype was successful.


2015 ◽  
Vol 137 (5) ◽  
Author(s):  
Arun Kumar Koralagundi Matt ◽  
Shawn Strong ◽  
Tarek ElGammal ◽  
Ryoichi S. Amano

Wind turbine blades undergo fatigue and their performance depletes as time progresses due to the formation of internal cracks. Self-healing in polymers is a unique characteristic used to heal the cracks inherently as they form. In this study, a new method is demonstrated for supplying the monomer (that is quintessential for the healing process) uniformly throughout a fiber reinforced polymer composite. Commercial tubes were used to produce a vascular network for increased accessibility of the healing agent. The tube layouts were varied and their effect on the composite structure was observed. Conventional glass fiber reinforced polymer matrix composites (PMC) without microtubing were tested using dynamic mechanical analysis (DMA) to study the flexural visco–elastic behavior. The vascular network arrangement coupled with DMA data can be used to uniformly supply appropriate amount of healing agent to implement Self-healing in fiber reinforced PMC.


2021 ◽  
pp. 0309524X2110071
Author(s):  
Usman Butt ◽  
Shafqat Hussain ◽  
Stephan Schacht ◽  
Uwe Ritschel

Experimental investigations of wind turbine blades having NACA airfoils 0021 and 4412 with and without tubercles on the leading edge have been performed in a wind tunnel. It was found that the lift coefficient of the airfoil 0021 with tubercles was higher at Re = 1.2×105 and 1.69×105 in post critical region (at higher angle of attach) than airfoils without tubercles but this difference relatively diminished at higher Reynolds numbers and beyond indicating that there is no effect on the lift coefficients of airfoils with tubercles at higher Reynolds numbers whereas drag coefficient remains unchanged. It is noted that at Re = 1.69×105, the lift coefficient of airfoil without tubercles drops from 0.96 to 0.42 as the angle of attack increases from 15° to 20° which is about 56% and the corresponding values of lift coefficient for airfoil with tubercles are 0.86 and 0.7 at respective angles with18% drop.


2012 ◽  
Vol 260-261 ◽  
pp. 125-129
Author(s):  
Xin Zi Tang ◽  
Xu Zhang ◽  
Rui Tao Peng ◽  
Xiong Wei Liu

High lift and low drag are desirable for wind turbine blade airfoils. The performance of a high lift airfoil at high Reynolds number (Re) for large wind turbine blades is different from that at low Re number for small wind turbine blades. This paper investigates the performance of a high lift airfoil DU93-W-210 at high Re number in low Re number flows through wind tunnel testing. A series of low speed wind tunnel tests were conducted in a subsonic low turbulence closed return wind tunnel at the Re number from 2×105to 5×105. The results show that the maximum lift, minimum drag and stall angle differ at different Re numbers. Prior to the onset of stall, the lift coefficient increases linearly and the slope of the lift coefficient curve is larger at a higher Re number, the drag coefficient goes up gradually as angle of attack increases for these low Re numbers, meanwhile the stall angle moves from 14° to 12° while the Re number changes from 2×105to 5×105.


2022 ◽  
Author(s):  
Wasi U. Ahmed ◽  
Keshav Panthi ◽  
Giacomo Valerio Iungo ◽  
D. Todd Griffith ◽  
Mario Rotea ◽  
...  

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