Stiffness Design of Circular-Axis Hinge, Self-Similar Mechanism With Large Out-of-Plane Motion

2019 ◽  
Vol 141 (9) ◽  
Author(s):  
N. Lobontiu ◽  
T. Gress ◽  
M. Gh. Munteanu ◽  
B. Ilic

This research proposes the self-similarity design concept of flexible mechanisms by studying the out-of-plane, piston motion of a compliant device. Self-similar compliant mechanisms can be formed by connecting flexible units of scaled-down, identical geometry in series and/or parallel. We study a folded-architecture, compact mechanism class formed of multiple flexible, circular, and concentric segments that are serially connected. The device is capable of producing large displacements by summing the small deformations of its units. A simple analytical model is derived, which predicts the mechanism piston compliance/stiffness in terms of configuration, geometry, and material parameters. Experimental testing of a prototype and finite element simulation of various designs confirm the validity of the mathematical model. Several particular designs resulting from the generic architecture are further characterized based on the analytical model to highlight the mechanism stiffness performance and the way it scales with its defining parameters and unit stiffness.

2013 ◽  
Vol 5 (4) ◽  
Author(s):  
Dana E. Vogtmann ◽  
Satyandra K. Gupta ◽  
Sarah Bergbreiter

Accurate analysis models are critical for effectively utilizing elastomeric joints in miniature compliant mechanisms. This paper presents work toward the characterization and modeling of miniature elastomeric hinges. Characterization was carried out in the form of several experimental bending tests and tension tests on representative hinges in five different configurations. The modeling portion is achieved using a planar pseudo rigid body (PRB) analytical model for these hinges. A simplified planar 3-spring PRB analytical model was developed, consisting of a torsional spring, an axial spring, and another torsional spring in series. These analytical models enable the efficient exploration of large design spaces. The analytical model has been verified to within an accuracy of 3% error in pure bending, and 7% in pure tension, when compared to finite element analysis (FEA) models. Using this analytical model, a complete mechanism—a robotic leg consisting of four rigid links and four compliant hinges—has been analyzed and compared to a corresponding FEA model and a fabricated mechanism.


2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Benjamin Todd ◽  
Brian D. Jensen ◽  
Stephen M. Schultz ◽  
Aaron R. Hawkins

We present a new technique for fabricating compliant mechanisms from stamped metal sheets. The concept works by providing thinned segments to allow rotation of flexural beams 90 deg about their long axis, effectively providing a flexure as wide as the sheet’s thickness. The method is demonstrated with the design and fabrication of a metal bistable mechanism for use as a threshold accelerometer. A new model based on elliptic integral solutions is presented for bistable mechanisms incorporating long, thin flexures. The resulting metal bistable mechanisms are tested for acceleration threshold sensing using a drop test and a vibration test. The mechanisms demonstrate very little variation due to stress relaxation or temperature effects. The force-displacement behavior of a mechanism is also measured. The mechanisms’ switching force is less than the designed value because of out-of-plane motion and dynamic effects.


Author(s):  
Dana E. Vogtmann ◽  
Satyandra K. Gupta ◽  
Sarah Bergbreiter

Accurate analysis models are critical for effectively utilizing elastomeric joints in miniature compliant mechanisms. This paper presents work toward the characterization and modeling of miniature elastomeric hinges. The modeling portion is achieved using finite element analysis (FEA). Also presented is a 2-dimensional pseudo rigid body (PRB) analytical model for these hinges. Characterization was carried out in the form of several experimental bending tests and tension tests on representative hinges in 5 different configurations. The results of these experiments were then compared to the same tests modeled using FEA. We have represented the experimental results using FEA to within 12% error. This allows the use of FEA to model more complicated mechanisms’ behavior with some assurance of accuracy. Based on these tests and FEA models, a simplified 2-dimensional PRB analytical model was developed, consisting of a torsional spring, a linear spring, and another torsional spring in series. These analytical models enable us explore large design spaces efficiently. The accuracy of this model for geometries without corner effects has been verified to within 3% error when compared to FEA models in bending, and 17% in tension.


2015 ◽  
Vol 137 (1) ◽  
Author(s):  
Nicolae Lobontiu

The new design class and related analytic compliance-matrix model of planar flexible hinges with curvilinear longitudinal axes is presented here. The proposed approach enhances and generalizes the existing design and modeling variants dedicated to straight-axis and circular-axis hinge configurations. In-plane and out-of-plane small-displacement compliances are derived for standalone curvilinear-axis hinges as well as for hinges that are formed by serially connecting several curvilinear- and straight-axis segments. The general algorithm is further utilized to derive the compliance model of symmetric hinges, which utilizes a reduced number of compliances defining half the hinge. To illustrate the modeling/design procedure, a new flexible hinge is introduced and studied whose half portion comprises a constant-thickness parabolic-axis segment and a straight-axis segment of elliptically varying thickness. The resulting analytical compliances are validated by finite element simulation (FEA). Two compliant mechanisms that incorporate the new hinge design are studied in terms of specific performance qualifiers.


2003 ◽  
Vol 125 (5) ◽  
pp. 895-901 ◽  
Author(s):  
Michael G. Olsen ◽  
Chris J. Bourdon

In microscopic particle image velocimetry (microPIV) experiments, the entire volume of a flowfield is illuminated, resulting in all of the particles in the field of view contributing to the image. Unlike in light-sheet PIV, where the depth of the measurement volume is simply the thickness of the laser sheet, in microPIV, the measurement volume depth is a function of the image forming optics of the microscope. In a flowfield with out-of-plane motion, the measurement volume (called the depth of correlation) is also a function of the magnitude of the out-of-plane motion within the measurement volume. Equations are presented describing the depth of correlation and its dependence on out-of-plane motion. The consequences of this dependence and suggestions for limiting its significance are also presented. Another result of the out-of-plane motion is that the height of the PIV signal peak in the correlation plane will decrease. Because the height of the noise peaks will not be affected by the out-of-plane motion, this could lead to erroneous velocity measurements. An equation is introduced that describes the effect of the out-of-plane motion on the signal peak height, and its implications are discussed. Finally, the derived analytical equations are compared to results calculated using synthetic PIV images, and the agreement between the two is seen to be excellent.


1992 ◽  
Vol 96 (10) ◽  
pp. 7229-7236 ◽  
Author(s):  
Marek Z. Zgierski ◽  
Francesco Zerbetto ◽  
Young‐Dong Shin ◽  
Edward C. Lim

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