A Simulation Study on the Effects of Race Surface Waviness on Cage Dynamics in High-Speed Ball Bearings

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Linkai Niu
Keyword(s):  
Wear Rate ◽  
Dynamic Model ◽  
High Speed ◽  
Wave Amplitude ◽  
Ball Bearing ◽  
Ball Bearings ◽  
Cage Effect ◽  
Surface Waviness ◽  
Slip Ratio ◽  
Wear Rates

The effects of the race surface waviness on the cage dynamics, including cage slip ratios, cage instabilities, and time-averaged cage wear rates, in high-speed ball bearings are investigated. A dynamic model of high-speed ball bearings considering the cage effect and the race surface waviness is proposed. Based on the proposed dynamic model, the effects of the maximum wave amplitude (MWA) and the wave order (WO) of race surface waviness on cage slip ratio, cage instability, and time-averaged cage wear rate are investigated. The results show that the race surface waviness has a great effect on the cage dynamics. The waviness would increase the random impacts between balls and cage pockets and thus cause more instable motion of the cage. Although the ball skidding and the cage slip ratio decrease with the increase of MWA, the cage instability and the cage wear rate become severe when MWA increases. In addition, the effect of WO on cage dynamics is nonlinear. The current investigation could provide a theoretical tool for an in-depth understanding of the dynamics in a high-speed ball bearing.

Cage Instabilities in High-Speed Ball Bearings

2013 ◽  
Vol 278-280 ◽  
pp. 3-6 ◽  
Author(s):  
Zhen Huan Ye ◽  
Li Qin Wang
Keyword(s):  
Dynamic Model ◽  
Axial Load ◽  
High Speed ◽  
Ball Bearing ◽  
Rotation Speed ◽  
Ball Bearings ◽  
Radial Load ◽  
Mass Center ◽  
Clearance Ratio ◽  
Force Relationship

The dynamic model of the cage in high-speed ball bearing was developed according to the geometry and force relationship between bearing elements. Based on this dynamic model, cage instability was researched through mass center whirl. The effect of clearance ratio, load and bearing rotation speed on cage instability were studied by taking type 7004 angular ball bearing as an example. The results shown that the increase of clearance ratio and radial load makes cage stability lowered, and the cage stability could be enhanced by increasing the axial load and bearing rotation speed.

Temperature Rise Prediction of Oil-Air Lubricated Angular Contact Ball Bearings Using Artificial Neural Network

2019 ◽  
Vol 12 (3) ◽  
pp. 248-261
Author(s):  
Baomin Wang ◽  
Xiao Chang
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Temperature Rise ◽  
High Speed ◽  
Ball Bearing ◽  
Influence Factors ◽  
Ball Bearings ◽  
Ann Model ◽  
Angular Contact Ball Bearing ◽  
Artificial Neural

Background: Angular contact ball bearing is an important component of many high-speed rotating mechanical systems. Oil-air lubrication makes it possible for angular contact ball bearing to operate at high speed. So the lubrication state of angular contact ball bearing directly affects the performance of the mechanical systems. However, as bearing rotation speed increases, the temperature rise is still the dominant limiting factor for improving the performance and service life of angular contact ball bearings. Therefore, it is very necessary to predict the temperature rise of angular contact ball bearings lubricated with oil-air. Objective: The purpose of this study is to provide an overview of temperature calculation of bearing from many studies and patents, and propose a new prediction method for temperature rise of angular contact ball bearing. Methods: Based on the artificial neural network and genetic algorithm, a new prediction methodology for bearings temperature rise was proposed which capitalizes on the notion that the temperature rise of oil-air lubricated angular contact ball bearing is generally coupling. The influence factors of temperature rise in high-speed angular contact ball bearings were analyzed through grey relational analysis, and the key influence factors are determined. Combined with Genetic Algorithm (GA), the Artificial Neural Network (ANN) model based on these key influence factors was built up, two groups of experimental data were used to train and validate the ANN model. Results: Compared with the ANN model, the ANN-GA model has shorter training time, higher accuracy and better stability, the output of ANN-GA model shows a good agreement with the experimental data, above 92% of bearing temperature rise under varying conditions can be predicted using the ANNGA model. Conclusion: A new method was proposed to predict the temperature rise of oil-air lubricated angular contact ball bearings based on the artificial neural network and genetic algorithm. The results show that the prediction model has good accuracy, stability and robustness.

Prediction of Ball Motion in High-Speed Thrust-Loaded Ball Bearings

1976 ◽  
Vol 98 (3) ◽  
pp. 463-469 ◽  
Author(s):  
C. R. Gentle ◽  
R. J. Boness
Keyword(s):  
Computer Program ◽  
High Speed ◽  
Ball Bearing ◽  
Viscoelastic Behavior ◽  
Specific Situation ◽  
Fluid Models ◽  
Ball Bearings ◽  
Theoretical Predictions ◽  
Ball Motion

This paper describes the development of a computer program used to analyze completely the motion of a ball in a high-speed, thrust-loaded ball bearing. Particular emphasis is paid to the role of the lubricant in governing the forces and moments acting on each ball. Expressions for these forces due to the rolling and sliding of the ball are derived in the light of the latest fluid models, and estimates are also made of the cage forces applicable in this specific situation. It is found that only when lubricant viscoelastic behavior is considered do the theoretical predictions agree with existing experimental evidence.

Oil Pumping in High Speed and High Loaded Ball Bearings

2004 ◽  
Author(s):  
Michael Flouros
Keyword(s):  
High Speed ◽  
Ball Bearing ◽  
Research Programme ◽  
Aircraft Engine ◽  
Ball Bearings ◽  
European Research ◽  
Rolling Bearings ◽  
Engine Design ◽  
Oil Flow ◽  
Total Oil

Trends in aircraft engine design cause increased mechanical stress requirements for rolling bearings. Consequently high amounts of heat are rejected which results in high oil scavenge temperatures. The direction of oil flow in the bearing can considerably affect the heat transported by the oil. An RB199 turbofan bearing and its associated chamber were modified to carry out the survey. The test bearing was a 124mm PCD ball bearing. The bearing has a split inner-ring employing under-race lubrication by two individual jets. The total oil flow could be devided to any ratio through the jets. This had an impact on the oil scavenge temperatures and the scavenge flows on both sides of the bearing. Significant reduction in the ‘heat to oil’ was achieved when oil was fed at certain proportions (ratio). This work is part of the European Research programme Brite Euram ATOS (Advanced Transmission and Oil Systems).

A fault dynamic model of high-speed angular contact ball bearings

2020 ◽  
Vol 143 ◽  
pp. 103627 ◽  
Author(s):  
Yi Qin ◽  
Chengcheng Li ◽  
Folin Cao ◽  
Haizhou Chen
Keyword(s):  
Dynamic Model ◽  
High Speed ◽  
Ball Bearings

scholarly journals Study on Simplified Model and Numerical Solution of High-Speed Angular Contact Ball Bearing

2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Guang Zeng ◽  
Chunjiang Zhao ◽  
Xiaokai Yu ◽  
Biao Sun ◽  
Zhigang Xiao ◽  
...  
Keyword(s):  
High Speed ◽  
Artificial Bee Colony Algorithm ◽  
Artificial Bee Colony ◽  
Ball Bearing ◽  
Calculation Model ◽  
Ball Bearings ◽  
Initial Value ◽  
Angular Contact Ball Bearing ◽  
Bee Colony ◽  
Simplified Calculation

For the calculation model of high-speed angular contact bearing has many variables, the large root difference exists, and the Newton iterative method solving the convergence depends on the initial value problems; thus, the simplified calculation model is proposed and the algorithm is improved. Firstly, based on the nonlinear equations of variables recurrence method of the high-speed angular contact ball bearing calculation model, it is proved that the ultimate fundamental variables of calculation model are the actual inner and outer contact angles, the axial and radial deformations. According to this reason, the nonlinear equations are deformed and deduced, and the number of equations is reduced from 4Z + 2 to 2Z + 2 (Z represents the number of rolling bodies); a simplified calculation model is formed. Secondly, according to the small dependence of the artificial bee colony algorithm on the initial value, an improved artificial bee colony algorithm is proposed for the large root difference characteristics of high-speed ball bearings. The validity of the improved algorithm is verified by standard test function. The algorithm is used to solve the high-speed angular contact ball bearing calculation model. Finally, the deformations of high-speed angular contact ball bearings are compared and verified by experiments, and the results of improved algorithm show good agreement with the experiments results.

A Cobalt Diffusion Based Model for Predicting Crater Wear of Carbide Tools in Machining Titanium Alloys

2005 ◽  
Vol 127 (1) ◽  
pp. 136-144 ◽  
Author(s):  
Jiang Hua ◽  
Rajiv Shivpuri
Keyword(s):  
Wear Rate ◽  
Titanium Alloys ◽  
High Speed ◽  
Cutting Tools ◽  
Interface Temperature ◽  
Wear Model ◽  
Crater Wear ◽  
Wear Rates ◽  
Process Comparison ◽  
Thermally Driven

In machining titanium alloys with cemented carbide cutting tools, crater wear is the predominant wear mechanism influencing tool life and productivity. An analytical wear model that relates crater wear rate to thermally driven cobalt diffusion from cutting tool into the titanium chip is proposed in this paper. This cobalt diffusion is a function of cobalt mole fraction, diffusion coeficient, interface temperature and chip velocity. The wear analysis includes theoretical modeling of the transport-diffusion process, and obtaining tool–chip interface conditions by a nonisothermal visco-plastic finite element method (FEM) model of the cutting process. Comparison of predicted crater wear rate with experimental results from published literature and from high speed turning with WC/Co inserts shows good agreement for different cutting speeds and feed rate. It is seen that wear rates are independent of cutting time.

Study on the Dynamic Response of an Unbalanced Rotor System Supported by Ball Bearings

2019 ◽  
Author(s):  
Bin Fang ◽  
Jinhua Zhang ◽  
Ke Yan ◽  
Jun Hong
Keyword(s):  
Dynamic Model ◽  
Ball Bearing ◽  
Great Influence ◽  
Rotor System ◽  
Dynamic Responses ◽  
Ball Bearings ◽  
Motion Patterns ◽  
Symmetric Rotor ◽  
Asymmetric Rotor ◽  
Restoring Forces

Abstract This paper proposed a new four-degree-of-freedom dynamic model of the bearing-rotor system based on ball bearing without Raceway Control Hypothesis, and both the inertia forces of balls and the tilting motions of rotor are fully considering in the calculation of restoring forces and moments of ball bearings. Then the dynamic model are solved by the fourth-step Runge-Kutta method, and the dynamic responses of rotor system including the displacement, velocity and center orbits are obtained, and the influences of rotating speeds, eccentricity and symmetry of rotor are studied and analyzed. The results show that both the varying compliance of ball bearing and rotor eccentric force have a great influence on the dynamic responses and motion patterns of bearing-rotor system, and the titling motion of bearing-rotor should be considered in the analysis of asymmetric rotor or the symmetric rotor under some specific conditions.

Influence of Pocket Wear on the Dynamic Characteristics of High-Speed Ball Bearing Cage

2019 ◽  
Author(s):  
Hui Li ◽  
Chen Li ◽  
Yuan Li ◽  
Shemiao Qi ◽  
Yi Liu ◽  
...  
Keyword(s):  
Dynamic Model ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Ball Bearing ◽  
Rolling Bearing ◽  
Outer Ring ◽  
Wear Loss ◽  
Vibration Modes ◽  
Mass Center ◽  
Fluctuation Amplitude

Abstract Aiming at the problem of wear on the cage-pocket during the operation of high speed rolling bearing, a dynamic model of high-speed ball bearing was established considering the wear loss of the ball-pocket, and the simulation was carried out to research on the interaction among the balls, the inner ring, the outer ring and the cage with different wear loss of the ball-pocket. The effect of the pocket wear on the trajectory of the cage’s mass center and the skidding ratio of cage was obtained. It was found out that the mass-center trajectory of the cage presents two vibration modes with different amplitudes which emerges alternatively. Moreover, the wear loss of the ball-pocket has little effect on the average skidding ratio of the cage, however, the fluctuation amplitude would become larger as the wear increase. This study can provide theoretical guidance for the design of bearing cage pocket size.

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