Phase-Change Materials/HDPE Composite Filament: A First Step Toward Use With 3D Printing for Thermal Management Applications

Author(s):  
Thomas B. Freeman ◽  
David Spitzer ◽  
Patrick N. Currier ◽  
Virginie Rollin ◽  
Sandra K.S. Boetcher

Phase-change materials (PCMs) are a useful alternative to more traditional methods of thermal management of various applications. PCMs are materials that absorb large amounts of latent heat and undergo solid-to-liquid phase change at near-constant temperature. The goal of the research is to experimentally investigate the thermal properties of a novel shape-stabilized PCM/HDPE composite extruded filament. The extruded filament can then be used in a 3D printer for custom PCM/HDPE shapes. The PCM used in the study is PureTemp PCM 42, which is an organic-based material that melts around 42 °C. Four PCM/HDPE mixtures were investigated (all percentages by mass): 20/80, 30/70, 40/60, and 50/50. Preliminary findings include differential scanning calorimeter (DSC) measurements of melting temperature and latent heat as well as scanning electron microscope (SEM) pictures of filament composition.

Author(s):  
Thomas B. Freeman ◽  
Kaloki Nabutola ◽  
David Spitzer ◽  
Patrick N. Currier ◽  
Sandra K. S. Boetcher

Phase-change materials (PCMs) are a useful alternative to more traditional methods of thermal management of Li-ion batteries in electric or hybrid-electric vehicles. PCMs are materials which absorb large amounts of latent heat and undergo solid-to-liquid phase change at near-constant temperature. The goal of the research is to experimentally investigate the thermal properties of a novel shape-stabilized PCM/HDPE composite extruded filament. The extruded filament can then be used in a 3D printer for custom PCM/HDPE shapes. The PCM used in the study is PureTemp PCM 42, which is an organic-based material that melts around 42° C. Four PCM/HDPE mixtures were investigated (all percentages by mass): 20/80, 30/70, 40/60, and 50/50. Preliminary findings include differential scanning calorimeter (DSC) measurements of melting temperature and latent heat as well as scanning electron microscope (SEM) pictures of filament composition.


2012 ◽  
Vol 204-208 ◽  
pp. 3998-4001
Author(s):  
Qi Song Shi

The ultrafine fibers based on the composites of polyethylene glycol(PEG) and polyvinylpyrrolidone(PVP) were prepared successfully via electrospinning as phase change materials. The thermal properties and morphology of the composite fibers were studied by differential scanning calorimetry(DSC) and scanning electron microscopy(SEM), respectively.


Author(s):  
Fangyu Cao ◽  
Jing Ye ◽  
Bao Yang

Polyalcohols such as neopentyl glycol (NPG) undergo solid-state crystal transformations that absorb/release sufficient latent heat. These solid-solid phase change materials (PCM) can be used in practical thermal management applications without concerns about liquid leakage and thermal expansion during phase transition. In this paper, microcapsules of NPG encapsulated in silica shell were successfully synthesized with the use of the emulsion technique. The size of the microcapsules was in the range of 0.2–4 μm, and the thickness of the silica shell was about 30 nm. It was found that the endothermic event of the phase change behavior of these NPG-silica microcapsules was initiated at around 39 °C and the latent heat was about 96.0 J/g. A large supercooling of about 43.3 °C was observed in the pure NPG particles without shell. The supercooling of the NPG microcapsules can be reduced to about 14 °C due to the heterogeneous nucleation sites provided by the silica shell. These NPG microcapsules were added into heat transfer fluid PAO to enhance its heat capacity. The effective heat capacity of the fluids can be increased by 56% by adding 20 wt. % NPG-silica microcapsules.


Author(s):  
Fangyu Cao ◽  
Jing Ye ◽  
Bao Yang

Polyalcohols such as neopentyl glycol (NPG) undergo solid-state crystal transformations that absorb/release significant latent heat. These solid–solid phase change materials (PCM) can be used in practical thermal management applications without concerns about liquid leakage and thermal expansion during phase transitions. In this paper, microcapsules of NPG encapsulated in silica shells were successfully synthesized with the use of emulsion techniques. The size of the microcapsules range from 0.2 to 4 μm, and the thickness of the silica shell is about 30 nm. It was found that the endothermic phase transition of these NPG-silica microcapsules was initiated at around 39 °C and the latent heat was about 96.0 J/g. A large supercooling of about 43.3 °C was observed in the pure NPG particles without shells, while the supercooling of the NPG microcapsules was reduced to about 14 °C due to the heterogeneous nucleation sites provided by the silica shell. These NPG microcapsules were added to the heat transfer fluid PAO to enhance its heat capacity and the effective heat capacity of the fluid was increased by 56% with the addition of 20 wt. % NPG-silica microcapsules.


Nanomaterials ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 2578
Author(s):  
Joseph D. Williams ◽  
G. P. Peterson

Phase change materials (PCMs) are of increasing interest due to their ability to absorb and store large amounts of thermal energy, with minimal temperature variations. In the phase-change process, these large amounts of thermal energy can be stored with a minimal change in temperature during both the solid/liquid and liquid/vapor phase transitions. As a result, these PCMs are experiencing increased use in applications such as solar energy heating or storage, building insulation, electronic cooling, food storage, and waste heat recovery. Low temperature, nano-enhanced phase change materials (NEPCM) are of particular interest, due to the recent increase in applications related to the shipment of cellular based materials and vaccines, both of which require precise temperature control for sustained periods of time. Information such as PCM and nanoparticle type, the effective goals, and manipulation of PCM thermal properties are assembled from the literature, evaluated, and discussed in detail, to provide an overview of NEPCMs and provide guidance for additional study. Current studies of NEPCMs are limited in scope, with the primary focus of a majority of recent investigations directed at increasing the thermal conductivity and reducing the charging and discharging times. Only a limited number of investigations have examined the issues related to increasing the latent heat to improve the thermal capacity or enhancing the stability to prevent sedimentation of the nanoparticles. In addition, this review examines several other important thermophysical parameters, including the thermal conductivity, phase transition temperature, rheological affects, and the chemical stability of NEPCMs. This is accomplished largely through comparing of the thermophysical properties of the base PCMs and their nano-enhanced counter parts and then evaluating the relative effectiveness of the various types of NEPCMs. Although there are exceptions, for a majority of conventional heat transfer fluids the thermal conductivity of the base PCM generally increases, and the latent heat decreases as the mass fraction of the nanoparticles increases, whereas trends in phase change temperature are often dependent upon the properties of the individual components. A number of recommendations for further study are made, including a better understanding of the stability of NEPCMs such that sedimentation is limited and thus capable of withstanding long-term thermal cycles without significant degradation of thermal properties, along with the identification of those factors that have the greatest overall impact and which PCM combinations might result in the most significant increases in latent heat.


Author(s):  
Jamie Trahan ◽  
Sarada Kuravi ◽  
D. Yogi Goswami ◽  
Muhammad Rahman ◽  
Elias Stefanakos

As the importance of latent heat thermal energy storage increases for utility scale concentrating solar power (CSP) plants, there lies a need to characterize the thermal properties and melting behavior of phase change materials (PCMs) that are low in cost and high in energy density. In this paper, the results of an investigation of the melting temperature and latent heat of two binary high temperature salt eutectics are presented. Melting point and latent heat are analyzed for a chloride eutectic and carbonate eutectic using simultaneous Differential Scanning Calorimetry (DSC) and Thermogravimetric Analsysis (TGA). High purity materials were used and the handling procedure was carefully controlled to accommodate the hygroscopic nature of the chloride eutectic. The DSC analysis gives the values of thermal properties of the eutectics, which are compared with the calculated (expected/published) values. The thermal stability of the eutectics is also examined by repeated thermal cycling in a DSC and is reported in the paper along with a cost analysis of the salt materials.


2019 ◽  
Vol 26 (3) ◽  
pp. 39-45
Author(s):  
Wojciech Godlewski ◽  
Mateusz Sierakowski ◽  
Roman Domański ◽  
Jakub Kapuściński ◽  
Tomasz Wiśniewski ◽  
...  

Abstract The purpose of this work was to examine the effect of diamond powder on the thermal properties of phase change materials on the example of octadecane. The experiment involved mixing of diamond powder with a specific granulation with the aforementioned representative of the alkanes group. Two different grain sizes were used: 50 and 250 micrometres. The change of specific heat, latent heat of phase change and degree of supercoiling in newly formed mixtures was compared to the pure forms of the phase-change materials used. Initial mixing with a glass-stirring rod showed strong stratification for each granulation due to the low viscosity of the mixture and too large differences between component densities. It was decided to add amorphous silicon dioxide to the mixtures, which increases density of the mixture. The optimal percentage of amorphous silicon dioxide was estimated experimentally. Measurements of thermal parameters were carried out using DSC technology. The results of the tests of specific heat and latent phase transition heat showed that with the increasing content of diamond, the specific heat of the mixture decreases almost twice, and the latent heat can decrease by up to three times. The effect of diamond powder on reducing the degree of supercoiling of the mixture was also observed. An important observation was that the mixture with higher granulation of diamond powder had greater tendency for sedimentation. This method could be used to increase thermal conductivity and diffusivity of phase change materials and make them viable for use in systems that require cooling at high rate or temperature stabilization, such as control systems in electronic vehicles or aviation industry and at the same time decrease the degree of supercoiling which could increase the efficiency of system.


2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Laura Colla ◽  
Davide Ercole ◽  
Laura Fedele ◽  
Simone Mancin ◽  
Oronzio Manca ◽  
...  

The present work aims at investigating a new challenging use of aluminum oxide (Al2O3) nanoparticles to enhance the thermal properties (thermal conductivity, specific heat, and latent heat) of pure paraffin waxes to obtain a new class of phase change materials (PCMs), the so-called nano-PCMs. The nano-PCMs were obtained by seeding 0.5 and 1.0 wt  % of Al2O3 nanoparticles in two paraffin waxes having melting temperatures of 45 and 55 °C, respectively. The thermophysical properties such as specific heat, latent heat, and thermal conductivity were then measured to understand the effects of the nanoparticles on the thermal properties of both the solid and liquid PCMs. Furthermore, a numerical comparison between the use of the pure paraffin waxes and the nano-PCMs obtained in a typical electronics passive cooling device was developed and implemented. A numerical model is accomplished to simulate the heat transfer inside the cavity either with PCM or nano-PCM. Numerical simulations were carried out using the ansys-fluent 15.0 code. Results in terms of solid and liquid phase fractions and temperatures and melting time were reported and discussed. They showed that the nano-PCMs determine a delay in the melting process with respect to the pure PCMs.


Sign in / Sign up

Export Citation Format

Share Document