Computational Fluid Dynamics Investigation of the Flow of Trailing Edge Cooling Slots

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Y. Jiang ◽  
N. Gurram ◽  
E. Romero ◽  
P. T. Ireland ◽  
L. di Mare

Slot film cooling is a popular choice for trailing edge (TE) cooling in high pressure (HP) turbine blades because it can provide more uniform film coverage compared to discrete film cooling holes. The slot geometry consists of a cutback in the blade pressure side connected through rectangular openings to the internal coolant feed passage. The numerical simulation of this kind of film cooling flows is challenging due to the presence of flow interactions such as step flow separation, coolant-mainstream mixing, and heat transfer. The geometry under consideration is a cutback surface at the trailing edge of a constant cross-section aerofoil. The cutback surface is divided into three sections separated by narrow lands. The experiments are conducted in a high-speed cascade in Oxford Osney Thermo-Fluids Laboratory at Reynolds and Mach number distributions representative of engine conditions. The capability of computational fluid dynamics (CFD) methods to capture these flow phenomena is investigated in this paper. The isentropic Mach number and film effectiveness are compared between CFD and pressure sensitive paint (PSP) data. When compared with the steady k − ω shear stress transport (SST) method, scale adaptive simulation (SAS) can agree better with the measurement. Furthermore, the profiles of kinetic energy, production, and shear stress obtained by the steady and SAS methods are compared to identify the main source of inaccuracy in RANS simulations. The SAS method is better to capture the unsteady coolant–hot gas mixing and vortex shedding at the slot lip. The cross flow is found to affect the film significantly as it triggers flow separation near the lands and reduces the effectiveness. The film is nonsymmetric with respect to the half-span plane, and different flow features are present in each slot. The effect of mass flow ratio (MFR) on flow pattern and coolant distribution is also studied. The profiles of velocity, kinetic energy, and production of turbulent energy are compared among the slots in detail. The MFR not only affects the magnitude but also changes the sign of production.

Author(s):  
Y. Jiang ◽  
N. Gurram ◽  
E. Romero ◽  
P. T. Ireland ◽  
L. di Mare

Slot film cooling is a popular choice for trailing edge cooling in high pressure (HP) turbine blades because it can provide more uniform film coverage compared to discrete film cooling holes. The slot geometry consists of a cut back in the blade pressure side connected through rectangular openings to the internal coolant feed passage. The numerical simulation of this kind of film cooling flows is challenging due to the presence of flow interactions like step flow separation, coolant-mainstream mixing and heat transfer. The geometry under consideration is a cutback surface at the trailing edge of a constant cross-section aerofoil. The cutback surface is divided into three sections separated by narrow lands. The experiments are conducted in a high speed cascade in Oxford Osney Thermo-Fluids Laboratory at Reynolds and Mach number distributions representative of engine conditions. The capability of CFD methods to capture these flow phenomena is investigated in this paper. The isentropic Mach number and film effectiveness are compared between CFD and pressure sensitive paint (PSP) data. Compared to steady k–ω SST method, Scale Adaptive Simulation (SAS) can agree better with the measurement. Furthermore, the profiles of kinetic energy, production and shear stress obtained by the steady and SAS methods are compared to identify the main source of inaccuracy in RANS simulations. The SAS method is better to capture the unsteady coolant-hot gas mixing and vortex shedding at the slot lip. The cross flow is found to affect the film significantly as it triggers flow separation near the lands and reduces the effectiveness. The film is non-symmetric with respect to the half-span plane and different flow features are present in each slot. The effect of mass flow ratio (MFR) on flow pattern and coolant distribution is also studied. The profiles of velocity, kinetic energy and production of turbulent energy are compared among the slots in detail. The MFR not only affects the magnitude but also changes the sign of production.


Author(s):  
P. J. Bryanston-Cross ◽  
J. J. Camus

A simple technique has been developed which samples the dynamic image plane information of a schlieren system using a digital correlator. Measurements have been made in the passages and in the wakes of transonic turbine blades in a linear cascade. The wind tunnel runs continuously and has independently variable Reynolds and Mach number. As expected, strongly correlated vortices were found in the wake and trailing edge region at 50 KHz. Although these are strongly coherent we show that there is only limited cross-correlation from wake to wake over a Mach no. range M = 0.5 to 1.25 and variation of Reynolds number from 3 × 105 to 106. The trailing edge fluctuation cross correlations were extended both upstream and downstream and preliminary measurements indicate that this technique can be used to obtain information on wake velocity. The vortex frequency has also been measured over the same Mach number range for two different cascades. The results have been compared with high speed schlieren photographs.


2006 ◽  
Author(s):  
Khaled Alhussan

In this paper some characteristics of non-steady, compressible, flow are explored, including compression and expansion wave interactions and creation. The work to be presented herein is a Computational Fluid Dynamics investigation of the complex fluid phenomena that occur inside three-dimensional region, specifically with regard to the structure of the oblique shock waves, the reflected shock waves and the interactions of the shock waves. The flow is so complex that there exist oblique shock waves, expansion fans, slip surfaces, and shock wave interactions and reflections. The flow is non-steady, turbulent, viscous, compressible, and high-speed supersonic. The work to be presented herein is a Computational Fluid Dynamics analysis of flow over a 15-degree angle double wedge for a compressible air, with spin angle of 10-degree and Mach number of 2.5. The problem to be solved involves formation of shock waves, expansion fans and slip surfaces, so that the general characteristics of supersonic flow are explored through this problem. Shock waves and slip surfaces are discontinuities in fluid mechanics problems. It is essential to evaluate the ability of numerical technique that can solve problems in which shocks and contact surfaces occur. In particular it is necessary to understand the details of developing a mesh that will allow resolution of these discontinuities. Results including contour plots of pressure, temperature, and Mach number will show that CFD is capable of predicting accurate results and is also able to capture the discontinuities in the flow, e.g., the oblique shock waves and the slip surfaces. Through this computational analysis, a better interpretation of the physical phenomenon of the three-dimensional shock waves interaction and reflection can be achieved.


2006 ◽  
Vol 129 (2) ◽  
pp. 221-231 ◽  
Author(s):  
André Burdet ◽  
Reza S. Abhari ◽  
Martin G. Rose

Computational fluid dynamics (CFD) has recently been used for the simulation of the aerothermodynamics of film cooling. The direct calculation of a single cooling hole requires substantial computational resources. A parametric study, for the optimization of the cooling system in real engines, is much too time consuming due to the large number of grid nodes required to cover all injection holes and plenum chambers. For these reasons, a hybrid approach is proposed, based on the modeling of the near film-cooling hole flow, tuned using experimental data, while computing directly the flow field in the blade-to-blade passage. A new injection film-cooling model is established, which can be embedded in a CFD code, to lower the central processing unit (CPU) cost and to reduce the simulation turnover time. The goal is to be able to simulate film-cooled turbine blades without having to explicitly mesh inside the holes and the plenum chamber. The stability, low CPU overhead level (1%) and accuracy of the proposed CFD-embedded film-cooling model are demonstrated in the ETHZ steady film-cooled flat-plate experiment presented in Part I (Bernsdorf, Rose, and Abhari, 2006, ASME J. Turbomach., 128, pp. 141–149) of this two-part paper. The prediction of film-cooling effectiveness using the CFD-embedded model is evaluated.


Author(s):  
Reinaldo A. Gomes ◽  
Reinhard Niehuis

Film cooling experiments were run at the High-Speed Cascade Wind Tunnel of the University of the Federal Armed Forces Munich. The investigations were carried out on a linear cascade of highly loaded turbine blades. The main targets of the tests were to assess the film cooling effectiveness and the heat transfer in zones with main flow separation. The previous cascade was designed to have a large zone with flow separation on the pressure side starting at the leading edge and reaching up to approximately half of the axial chord. This cascade was changed for a new design with a larger pitch to chord ratio in order to set the focus on flow separation on the suction side. This increased pitch forces a massive separation on the suction side due to strong shocks. The flow separation is controlled with aid of vortex generating jets in order to reduce the total pressure loss caused by it. Film cooling is provided on the suction side upstream of the vortex generating jets. The measurements comprise of blade loading, profile loss, adiabatic film cooling effectiveness and heat transfer coefficient under two Mach numbers at a Reynolds number of 390,000. In a previous publication detailed results with homogeneous inflow where shown. Now, the focus is set on the effects of periodic unsteady wakes resulting from bars moving upstream of the cascade. These moving bars create a periodic unsteady inflow similar to the interaction between stator and rotor in the machine. It is shown how these wakes have significant influence on the heat transfer in the acceleration region of the suction side and affect the adiabatic film cooling effectiveness upstream of the shock.


2013 ◽  
Vol 136 (2) ◽  
Author(s):  
Reinaldo A. Gomes ◽  
Reinhard Niehuis

Film cooling experiments were run at the high-speed cascade wind tunnel of the University of the Federal Armed Forces Munich. The investigations were carried out on a linear cascade of highly loaded turbine blades. The main targets of the tests were to assess the film cooling effectiveness and the heat transfer in zones with main flow separation. The previous cascade was designed to have a large zone with flow separation on the pressure side starting at the leading edge and reaching up to approximately half of the axial chord. This cascade was changed for a new design with a larger pitch to chord ratio in order to set the focus on flow separation on the suction side. This increased pitch forces a massive separation on the suction side due to strong shocks. The flow separation is controlled with aid of vortex generating jets in order to reduce the total pressure loss caused by it. Film cooling is provided on the suction side upstream of the vortex generating jets. The measurements comprise of blade loading, profile loss, adiabatic film cooling effectiveness, and heat transfer coefficient under two Mach numbers at a Reynolds number of 390,000. In a previous publication detailed results with homogeneous inflow where shown. Now, the focus is set on the effects of periodic unsteady wakes resulting from bars moving upstream of the cascade. These moving bars create a periodic unsteady inflow similar to the interaction between stator and rotor in the machine. It is shown how these wakes have significant influence on the heat transfer in the acceleration region of the suction side and affect the adiabatic film cooling effectiveness upstream of the shock.


1996 ◽  
Vol 33 (9) ◽  
pp. 163-170 ◽  
Author(s):  
Virginia R. Stovin ◽  
Adrian J. Saul

Research was undertaken in order to identify possible methodologies for the prediction of sedimentation in storage chambers based on computational fluid dynamics (CFD). The Fluent CFD software was used to establish a numerical model of the flow field, on which further analysis was undertaken. Sedimentation was estimated from the simulated flow fields by two different methods. The first approach used the simulation to predict the bed shear stress distribution, with deposition being assumed for areas where the bed shear stress fell below a critical value (τcd). The value of τcd had previously been determined in the laboratory. Efficiency was then calculated as a function of the proportion of the chamber bed for which deposition had been predicted. The second method used the particle tracking facility in Fluent and efficiency was calculated from the proportion of particles that remained within the chamber. The results from the two techniques for efficiency are compared to data collected in a laboratory chamber. Three further simulations were then undertaken in order to investigate the influence of length to breadth ratio on chamber performance. The methodology presented here could be applied to complex geometries and full scale installations.


2021 ◽  
Vol 11 (4) ◽  
pp. 520
Author(s):  
Emily R. Nordahl ◽  
Susheil Uthamaraj ◽  
Kendall D. Dennis ◽  
Alena Sejkorová ◽  
Aleš Hejčl ◽  
...  

Computational fluid dynamics (CFD) has grown as a tool to help understand the hemodynamic properties related to the rupture of cerebral aneurysms. Few of these studies deal specifically with aneurysm growth and most only use a single time instance within the aneurysm growth history. The present retrospective study investigated four patient-specific aneurysms, once at initial diagnosis and then at follow-up, to analyze hemodynamic and morphological changes. Aneurysm geometries were segmented via the medical image processing software Mimics. The geometries were meshed and a computational fluid dynamics (CFD) analysis was performed using ANSYS. Results showed that major geometry bulk growth occurred in areas of low wall shear stress (WSS). Wall shape remodeling near neck impingement regions occurred in areas with large gradients of WSS and oscillatory shear index. This study found that growth occurred in areas where low WSS was accompanied by high velocity gradients between the aneurysm wall and large swirling flow structures. A new finding was that all cases showed an increase in kinetic energy from the first time point to the second, and this change in kinetic energy seems correlated to the change in aneurysm volume.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Meisam Babanezhad ◽  
Iman Behroyan ◽  
Ali Taghvaie Nakhjiri ◽  
Mashallah Rezakazemi ◽  
Azam Marjani ◽  
...  

AbstractComputational fluid dynamics (CFD) simulating is a useful methodology for reduction of experiments and their associated costs. Although the CFD could predict all hydro-thermal parameters of fluid flows, the connections between such parameters with each other are impossible using this approach. Machine learning by the artificial intelligence (AI) algorithm has already shown the ability to intelligently record engineering data. However, there are no studies available to deeply investigate the implicit connections between the variables resulted from the CFD. The present investigation tries to conduct cooperation between the mechanistic CFD and the artificial algorithm. The genetic algorithm is combined with the fuzzy interface system (GAFIS). Turbulent forced convection of Al2O3/water nanofluid in a heated tube is simulated for inlet temperatures (i.e., 305, 310, 315, and 320 K). GAFIS learns nodes coordinates of the fluid, the inlet temperatures, and turbulent kinetic energy (TKE) as inputs. The fluid temperature is learned as output. The number of inputs, population size, and the component are checked for the best intelligence. Finally, at the best intelligence, a formula is developed to make a relationship between the output (i.e. nanofluid temperatures) and inputs (the coordinates of the nodes of the nanofluid, inlet temperature, and TKE). The results revealed that the GAFIS intelligence reaches the highest level when the input number, the population size, and the exponent are 5, 30, and 3, respectively. Adding the turbulent kinetic energy as the fifth input, the regression value increases from 0.95 to 0.98. This means that by considering the turbulent kinetic energy the GAFIS reaches a higher level of intelligence by distinguishing the more difference between the learned data. The CFD and GAFIS predicted the same values of the nanofluid temperature.


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